NPM PCL6125 User manual

TA600038-EN0/0
PCL6125 Evaluation Board
PCL6125-EB
User’s Manual
Hardware

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Index
1. Introduction.....................................................................................................................................................1
1.1 How to use this manual.............................................................................................................................1
1.2 Product warranty.......................................................................................................................................1
1.2.1 Warranty period..................................................................................................................................1
1.2.2 Warranty scope...................................................................................................................................1
1.3 Notice ........................................................................................................................................................2
1.4 Confirmation..............................................................................................................................................2
2. Information......................................................................................................................................................3
2.1 Outline.......................................................................................................................................................4
2.2 Notes.........................................................................................................................................................4
3. Specification....................................................................................................................................................5
3.1 Specification summary..............................................................................................................................5
3.2. Outline specification.................................................................................................................................6
3.3 Connector pin assignment ........................................................................................................................7
3.3.1 CN1.....................................................................................................................................................7
3.3.2 CN2.....................................................................................................................................................8
3.3.3 CN3.....................................................................................................................................................9
3.3.4 CN4.....................................................................................................................................................9
3.3.5 CN5...................................................................................................................................................10
3.3.6 CN0...................................................................................................................................................11
3.3.7 USB ..................................................................................................................................................11
3.3.8 SW1..................................................................................................................................................11
3.3.9 JP1....................................................................................................................................................11
3.4 Circuit diagrams ......................................................................................................................................12
3.4.1 Circuit No.1.......................................................................................................................................12
3.4.2 Circuit No.2.......................................................................................................................................13
3.4.3 Circuit No.3.......................................................................................................................................14
3.4.4 Circuit No.4.......................................................................................................................................15
3.4.5 Circuit No.5.......................................................................................................................................16
3.4.6. Parts List..........................................................................................................................................17
3.5 External dimensions................................................................................................................................18

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4. Accessories...................................................................................................................................................19
4.1 USB cable ...............................................................................................................................................19
5. 2-axis board using PCL6125-EB (Application example) ..............................................................................20
5.1 PCL6125-EB_SUBBASE Circuit No.1....................................................................................................21
5.2 PCL6125-EB_SUBBASE Circuit No.2....................................................................................................22
6. PCL6125-EB control with CPU board (SPI) (Application example)..............................................................23

TA600038-EN0/0
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1. Introduction
Thank you for considering our PCL6125 Evaluation Board(PCL6125-EB).
This manual describes the specifications, functions of our PCL6125 Evaluation Board(PCL6125-EB) and how to connect and
use it. Be sure to read this manual thoroughly and keep it handy in order to use the product appropriately.
1.1 How to use this manual
1. Reproduction of this manual in whole or in part without permission is prohibited by the Copyright Act.
2. The contents of this manual are subject to change without the prior notice along with the improvement of performance and
quality.
3. Although this manual is produced with the utmost care, if there are any questions, errors or omissions, please contact our
sales representative.
1.2 Product warranty
1.2.1 Warranty period
The warranty period is one year from the data of the delivery to an assigned place.
1.2.2 Warranty scope
If any defect is found in a product during the warranty period under the normal use following this document, NPM will repair or
replace the product without charge.
However, the following cases are not covered by the warranty even during the warranty period.
1) Products modified or repaired by anyone other than NPM or a person authorized by NPM.
2) Defects that result from dropping after the delivery or mishandling in transit.
3) Natural deterioration, wearing, and fatigue of components.
4) Defects result from any usage other than the original described in this manual.
5) Defects result from natural disaster or force majeure such as fires, earthquakes, lightning strikes, winds, floods, salts
or electrical surges.
6) Defects or damages result from a cause that is not the fault of NPM.
Products exported outside Japan are not covered by the warranty.
When the product is purchased from a supplier other than NPM, please contact that supplier regarding the product’s warranty.
Free repairs will only be conducted at NPM locations; no repairs will be made by business trips.
Warranty period of repaired product is the same as the warranty period before repair.
This warranty covers the product itself. The detriments or damages induced by the product failure etc. will not be covered by
the warranty.

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1.3 Notice
This document aims to describe the details of functions of the product. It does not warrant fitness for a particular purpose of the
customer. The examples of applications and circuit diagrams in this manual are included only for your reference. Please
confirm the features and the safeties of devices or equipment before use.
1.4 Confirmation
Please do not use this product in the following conditions. If you need to use in the following conditions, please contact our
sales representatives:
1. Any equipment that may require a high reliability or a safety, such as nuclear facilities, electricity or gas supply systems,
transportation facilities, vehicles, various safety systems, medical equipment, etc.
2. Any equipment that may directly affect human survivals or properties.
3. Usages under conditions or circumstances that are not specified in the catalog, manual, etc.
For applications that may cause serious damages to a human life or property due to failure of this product, ensure high
reliability and safety by redundant design.

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2. Information
This is the instruction manual of the hardware of PCL6125 Evaluation Board(PCL6125-EB).
By using this product. you can learn motor control functions using pulse control LSI PCL6125.
Please refer to the following manuals along with this manual. (x: revision)
Manual Name [Outline]
Document File name
Software File name
Document No.
Hardware
Manual
PCL6125 Evaluation Board
(PCL6125-EB)
User’s Manual
(Hardware)
PCL6125-EB
_HardwareManual_VerxE.pdf
-
TA600038-ENx/x
(This document)
Application
Software
Manual
PCL6125 Evaluation Board
(PCL6125-EB)
User’s Manual
(Application Software)
[Setting accel/decel pattern
and register display]
PCL6125-EB
_ApplicationManual_VerxE.pdf
PCL6125-EB_
Application_VxxxJE.zip
TA600039-ENx/x
Motion Pattern
Builder Manual
PCL6125 Evaluation Board
(PCL6125-EB)
User’s Manual
(Motion Pattern Builder
Application Software)
[To describe function to
perform axis control
visually with a flowchart]
PCL6125-EB
_MotionBuilderManual_VerxE.pdf
PCL6125-EB_
MotionBuilder_VxxxJE.
zip
TA600040-ENx/x
Reference
PCL6115/6125/6145
User’s Manual
-
DA70152-0/xE
Please download the application software and related materials from our NPM website.

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2.1 Outline
This product can be connected to your PC using USB2.0, and controls PCL6125 pulse control LSI by PCL6125-EB_APP
application software.
2.2 Notes
-When unpacking the PCL6125 Evaluation Board (PCL6125-EB) box, please check that PCL6125-EB board and
accessories are included.
-The board can be replaced by a new one only in the initial failure.

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3. Specification
A USB-Serial interface IC (FT232HL [FTDI]) and a pulse control LSI (PCL6125 [NPM]) are connected by serial bus interface
specification.
You can check the function of PCL6125 using PCL6125-EB_APP application software from your PC.
In addition, the PCL6125 pin signals are connected to CN0, CN1, CN2, CN3, CN4, and CN5 connectors, so it can be
connected to your CPU board and used in your embedded systems.
3.1 Specification summary
Item Specification Remark
USB-Serial interface
・
Convert USB2.0 Hi-speed (480Mb / s) to serial-bus (SPI)
U2: FT232HL
FT232HL clock ・12 MHz
FT232HL memory
・
128 × 16-bit, I2C interface
・
Customized FTDI device
U3: 93LC56B
Pulse control LSI ・2-axis motion control U1: PCL6125
PCL6125 clock
・
19.6608 MHz
Motion control Speed, positioning control
・Linear acceleration/deceleration, S-curve acceleration/deceleration
・Linear interpolation control
・Positioning control range -2,147,483,648 to +2,147,483,647
・Pulse output frequency 0.3 to 9,829,800 pps
・Slow-down point auto setting
・Counter x 2
Command position counter (28-bit) / Mechanical position counter (28-bit)
Motion control output
interface
Pulse output (OUT) / Direction output (DIR) / Deviation counter clear (ERC) /
General-purpose output (P0, P1, P2, P3) / In operation (BSY) /Acceleration
(FUP) / Deceleration (FDW) / Constant speed (MVC) /Comparator 1 (CP1) /
Comparator 2 (CP2)
Motion control input
interface In-position (INP) / Alarm (ALM) / General-purpose input (P4, P5, P6, P7) /
Encoder A-phase (EA) / Encoder B-phase (EB) / Encoder Z-phase (EZ) /
± End-limit (+EL , −EL) / Slow-down (SD) / Origin (ORG) / Pulser A-phase
(PA) / Pulser B-phase (PB) / Pulser enabled (PE) / Positioning control (PCS) /
Counter latch (LTC)
SPI Input/Output
connector
CN0: INT / RESET output signals ・SS / MISO / MOSI / SCK signals
2.54 pitch 10P (Unimplemented)
Input/Output connector CN1(X-axis), CN2(Y-axis): OUT / DIR / ERC / P0 / P1 / P2 / INP / ALM / P4 /
P5 / P6 / P7/ EA / EB / EZ input signals 2.54 pitch 26P (Unimplemented)
Input/Output connector CN3(X-axis),CN4(Y-axis): +EL / −EL / SD / ORG / PA / PB / PE input signals,
BSY / FUP / FDW / MVC / CP1 / CP2 output signals
2.54 pitch 16P (Unimplemented)
General-purpose I/O
connector CN5: ・GP0-GP15 I/O signals ・PCSx/LTCx/PCSy/LTCy input signal
2.54 pitch 16P (Unimplemented)
USB interface connector
USB: miniB type
Display Turns ON when power is supplied: Yellow
External diameters
W99 × D72 × H12 [mm]
Power supply USB bus power 5V (disabled by JP1)
Current consumption
74 mA max.
Usage environment ・Storage temperature: 0°C to 50°C
・Storage humidity: 10% to 90% (No condensation)
Environment specification Non-RoHS-Directive compliant

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3.2. Outline specification
TOP VIEW
BOTTOM VIEW
Power LED
MiniUSB
PCL6125
CN3
FT232HL
CN1
CN2
CN4
CN5
CN0
DSW1
JP1

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3.3 Connector pin assignment
3.3.1 CN1
Input/Output connector (PS-26PE-D4T1-B1E [JAE]) [not mounted]
Pin No. Pin Symbol Pin Name Remark
1
5 V
5 V
Power supply
2 3.3 V 3.3 V Power supply
3 OUTPx OUT[+] signal X-axis OUT signal line driver output [+]
4 OUTMx OUT[−] signal X-axis OUT signal line driver output [−]
5
DIRPx
DIR[+] signal
X-axis DIR signal line driver output [+]
6 DIRMx DIR[−] signal X-axis DIR signal line driver output [−]
7
OUTOx
OUT signal
X-axis OUT signal open drain output
8 DIROx DIR signal X-axis DIR signal open drain output
9 ERCx ERC signal X-axis ERC signal open drain output
10 P0Ox P0 output signal X-axis P0 signal open drain output
11
P1Ox
P1 output signal
X-axis P1 signal open drain output
12 P2Ox P2 output signal X-axis P2 signal open drain output
13
P3Ox
P3 output signal
X-axis P3 signal open drain output
14 P5Ix P5 input signal X-axis P5 signal input
15 P6Ix P6 input signal X-axis P6 signal input
16 P7Ix P7 input signal X-axis P7 signal input
17
EAPx
EA[+] signal
X-axis EA signal line receiver input [+]
18 EAMx EA[−] signal X-axis EA signal line receiver input [−]
19
EBPx
EB[+] signal
X-axis EB signal line receiver input [+]
20 EBMx EB[−] signal X-axis EB signal line receiver input [−]
21 EZPx EZ[+] signal X-axis EZ signal line receiver input [+]
22 EZMx EZ[−] signal X-axis EZ signal line receiver input [−]
23
INPx
INP signal
X-axis INP signal input
24 ALMx ALM signal X-axis ALM signal input
25
RDYx(P4Ix)
RDY (P4) input signal
X-axis RDY(P4) signal input
26 GND GND Ground

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3.3.2 CN2
Input/Output connector (PS-26PE-D4T1-B1E [JAE]) [not mounted]
Pin No. Pin Symbol Pin Name Remark
1 5 V 5 V Power supply
2 3.3 V 3.3 V Power supply
3 OUTPy OUT[+] signal Y-axis OUT signal line driver output [+]
4 OUTMy OUT[−] signal Y-axis OUT signal line driver output [−]
5 DIRPy DIR[+] signal Y-axis DIR signal line driver output [+]
6 DIRMy DIR[−] signal Y-axis DIR signal line driver output [−]
7 OUTOy OUT signal Y-axis OUT signal open drain output
8 DIROy DIR signal Y-axis DIR signal open drain output
9 ERCy ERC signal Y-axis ERC signal open drain output
10 P0Oy P0 output signal Y-axis P0 signal open drain output
11 P1Oy P1 output signal Y-axis P1 signal open drain output
12 P2Oy P2 output signal Y-axis P2 signal open drain output
13 P3Oy P3 output signal Y-axis P3 signal open drain output
14 P5Iy P5 input signal Y-axis P5 signal input
15 P6Iy P6 input signal Y-axis P6 signal input
16 P7Iy P7 input signal Y-axis P7 signal input
17 EAPy EA[+] signal Y-axis EA signal line receiver input [+]
18 EAMy EA[−] signal Y-axis EAsignal line receiver input [−]
19 EBPy EB[+] signal Y-axis EB signal line receiver input [+]
20 EBMy EB[−] signal Y-axis EB signal line receiver input [−]
21 EZPy EZ[+] signal Y-axis EZ signal line receiver input [+]
22 EZMy EZ[−] signal Y-axis EZ signal line receiver input [−]
23 INPy INP signal Y-axis INP input signal input
24 ALMy ALM signal Y-axis ALM input signal input
25 RDYx(P4Iy) RDY (P4) input signal Y-axis RDY(P4) signal input
26 GND GND Ground

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3.3.3 CN3
Input/Output connector (PS-16PE-D4T1-B1E [JAE]) [not mounted]
Pin No. Pin Symbol Pin Name Remark
1 3.3V 3.3 V Power Power Supply
2
+ELx
+EL signal
X-axis End-limit (+) direction input signal
3 −ELx −EL signal X-axis End-limit (−) direction input signal
4
SDx
SD signal
X-axis Deceleration (Deceleration stop) input signal
5 ORGx ORG signal X-axis Origin input signal
6
PAx
PA signal
X-axis PA input signal
7 PBx PB signal X-axis PB input signal
8
PEx
PE signal
X-axis PE input signal
9 BSYx BSY signal X-axis BUSY(operation status monitor) output signal
10
FUPx
FUP signal
X-axis FUP output signal
11 FDWx FDW signal X-axis FDW output signal
12
MVCx
MVC signal
X-axis MVC output signal
13 CP1x CP1 signal X-axis CP1 output signal
14
CP2x
CP2 signal
X-axis CP2 output signal
15 - - -
16
GND
GND
Ground
3.3.4 CN4
Input/Output connector (PS-16PE-D4T1-B1E [JAE]) [not mounted]
Pin No.
Pin Symbol
Pin Name
Remark
13.3V 3.3 V Power Power Supply
2
+ELy
+EL signal
Y-axis End-limit (+) direction input signal
3 −ELy −EL signal Y-axis End-limit (−) direction input signal
4
SDy
SD signal
Y-axis Deceleration (Deceleration stop) input signal
5 ORGy ORG signal Y-axis Origin input signal
6
PAy
PA signal
Y-axis PA input signal
7 PBy PB signal Y-axis PB input signal
8
PEy
PE signal
Y-axis PE input signal
9 BSYy BSY signal Y-axis BUSY (operation status monitor) output signal
10
FUPy
FUP signal
Y-axis FUP output signal
11 FDWy FDW signal Y-axis FDW output signal
12
MVCy
MVC signal
Y-axis MVC output signal
13 CP1y CP1 signal Y-axis CP1 output signal
14
CP2y
CP2 signal
Y-axis CP2 output signal
15 - - -
16
GND
GND
Ground

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3.3.5 CN5
Input/Output connector (PS-26PE-D4T1-B1E [JAE]) [not mounted]
Pin No. Pin Symbol Pin Name Remark
1 3.3 V 3.3 V Power Supply
2 3.3 V 3.3 V Power Supply
3 GP0 GP0 signal GP0 shared I/O signal
4 GP1 GP1 signal GP1 shared I/O signal
5
GP2
GP2 signal
GP2 shared I/O signal
6 GP3 GP3 signal GP3 shared I/O signal
7 GP4 GP4 signal GP4 shared I/O signal
8 GP5 GP5 signal GP5 shared I/O signal
9 GP6 GP6 signal GP6 shared I/O signal
10 GP7 GP7 signal GP7 shared I/O signal
11 GP8 GP8 signal GP8 shared I/O signal
12 GP9 GP9 signal GP9 shared I/O signal
13 GP10 GP10 signal GP10 shared I/O signal
14 GP11 GP11 signal GP11 shared I/O signal
15 GP12 GP12 signal GP12 shared I/O signal
16 GP13 GP13 signal GP13 shared I/O signal
17 GP14 GP14 signal GP14 shared I/O signal
18 GP15 GP15 signal GP15 shared I/O signal
19 PCSx PCS signal X-axis PCS output signal
20 LTCx LTC signal X-axis LTC output signal
21 PCSy PCS signal Y-axis PCS output signal
22 LTCy LTC signal Y-axis LTC output signal
23 GND GND Ground
24 GND GND Ground
25 GND GND Ground
26 GND GND Ground

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3.3.6 CN0
Input/Output connector (PS-10PE-D4T1-B1E [JAE]) [not mounted]
Pin No. Pin Symbol Pin Name Remark
15V 5V Power Power Supply
2 3.3V 3.3V Power Power Supply
3
INT
INT signal
INT output signal
4 RESET RESET signal RESET output signal
5
SS
SS signal
SS output signal
6 MISO MISO signal MISO input signal
7 MOSI MOSI signal MOSI output signal
8 SCK SCK signal SCK output signal
9
GND
GND
Ground
10 GND GND Ground
3.3.7 USB
Mini USB Connector UB-M5BR-G14-4S [JST]
Pin No. Pin Symbol Pin Name Remark
1VBus 5V Power Power Supply
2 −Data (D−) - Data “−“ DATA I/O signal
3
+Data (D+)
+Data
“+” DATA I/O signal
4 NC - -
5
GND
GND
Ground
3.3.8 SW1
CFP-04B2 [Copal]
Pin No. Pin Symbol Pin Name Remark
1ELLx X-axis EL logic setting
L level: Positive logic (default setting )
H level: Negative logic
2 ELLy Y-axis EL logic setting L level: Positive logic (default setting )
H level: Negative logic
3 DS0 Device number setting 0 DS1 DS0 Device Number
L L 0 (Default setting)
L H 1
H L 2
H H 3
4 DS1 Device number setting 1
3.3.9 JP1
XG8S-0231 [OMRON], Short-circuit socket XJ8A-0241 [OMRON]
Pin No. Status Remark
1-2 CLOSE USB power supply (5 V) (default setting )
1-2 OPEN External power supply (5 V) from connector

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3.4 Circuit diagrams
3.4.1 Circuit No.1

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3.4.2 Circuit No.2

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3.4.3 Circuit No.3

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3.4.4 Circuit No.4

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3.4.5 Circuit No.5

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3.4.6. Parts List
No. Part Name Manufacture Model Qty Part No. Remark
1
LSI
NPM
PCL6125
1
U1
2 LSI FTDI FT232HL 1 U2
3 EEPROM MicroChip 93LC56BT-I/OT 1 U3
4 Reset IC MITSUMI PST883A290NR 1 U4
5
Line driver
TI
AM26LV31EIPWR
1
U5
6 IC TI SN74LV07APWR 5 U6-U10
7
IC
TI
SN74LV14APWR
6
U11-U16
8 Photo coupler TOSHIBA TLP2168 3 PC1-PC3
9 Oscillator MURATA CSTCE12M0G15L99-R0 1 X1
10 Oscillator KDK SG-8018CB-19.6608M-TIHPA-ND 1 X2
11
Regulator
TOSHIBA
TA48033BF
1
TA1
12 EMC Part TDK MPZ1608S601ATA00 3 L1,L2,L3
13
LED
ROHM
SML-D12Y8WT86
1
LED1
14 Slide Switch COPAL CHS-04TA1 1 - -
15 Jumper OMRON XG8S-0231 1 JP1
16 Socket OMRON XJ8A-0241 1 - -
17
PULSE-GUARD
Littelfuse
PGB1010603
2
CR1,CR2
Not mounted
18 Check pin Mac8 LC-2-S White 2 TP2,TP3 Not mounted
19
Check pin
Mac8
LC-2-S Black
1
TP1
Not mounted
20 Resistor KOA RK73Z1ETTP 6 R1-R6
(R7-R11
Not mounted)
21
Resistor
KOA
RK73B1ETTP241J
6
R30-R35
22 Resistor KOA RK73B1ETTP331J 6 R101-R106
23 Resistor KOA RK73B1ETTP102J 27 R15-R29 R80-R91
24 Resistor KOA RK73B1ETTP122J 2 R36,R37
25
Resistor
KOA
RK73B1ETTP162J
1
R38
26 Resistor KOA RK73B1ETTP222J 1 R39
27
Resistor
KOA
RK73B1ETTP103J
36
R41-R76
28 Resistor KOA RK73H1ETTD1202F 1 R13
29 Capacitor MURATA GRM155B31E104KA87D 38 C1-C38
30
Capacitor
MURATA
GRM185R61C475KE11#
4
C01,
C03-C05
31 Capacitor MURATA GRM31CR61C476ME44# 1 C02
32 Connector JST UB-M5BR-G14-4S 1 USB
33 Connector JAE PS-26-PE-D4T1-B1E 3 CN1,CN2,
CN5
Not mounted
34 Connector JAE PS-16-PE-D4T1-B1E 2 CN3,CN4 Not mounted
35
Connector
JAE
PS-10-PE-D4T1-B1E
1
CN0
Not mounted
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