NSW Caltan NSW-227 User manual

OPERATING INSTRUCTIONS & WARRANTY CARD
NSW-227
VERTICAL CYLINDRICAL
AUTOCLAVE
www.nsw-india.com
MAINTENANCE MANUAL
Manufacturer & Exporter
R
ESTD. 1958
NARANG SCIENTIFIC WORKS PRIVATE LIMITED
Years
of Success
HIGH PRECISION TEMPERATURE CONTROL EQUIPMENT FOR
MEDICAL, INDUSTRIES & RESEARCH LABORATORIES
Narang Scientific Works Pvt. Ltd.
GI-111, Mayapuri Industrial Area, Phase-II,
New Delhi-110064 (India)
Tel : [phone]
Email : [email protected], [email protected]
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ISO
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Certified compliant company
ISO
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www.nsw-india.com INSTRUCTION MANUAL
NSW-227
VERTICAL CYLINDRICAL AUTOCLAVE
2
NSW -227
1
The sterilizer purchased is Vertical Cylindrical Autoclave. Moist heat is
temperature of saturated steam is the most common agent because it
was noticed that no pathogenic organism has been found which could
survive at 121°C temperature. The main sterilizing agent "Steam"
comes from inside the chamber. The sterilizer chamber is made of
stainless steel.It is fitted with stainless steel door which have radial lock
and paddle lifting for easy opening and closing of door.This unit works
on.
INTRODUCTION
16
3
4
5
6
1
10
9
7
2
13
15
8
12
14
11

www.nsw-india.com INSTRUCTION MANUAL
3
Model
Working Pressure
Design Pressure
Working Temperature
Electric Supply
Connected Load
NSW 227
2.1Kg/Sq. Cm (15 to 22 P.S.I)
2.2 Kg/Sq. Cm
121 °C at 15 P.S.I
220V / 440V AC
3 to 6 KW Max.
1. Pressure gauge
2. lid (top cover of Autoclave)
3. Radial Handle
4. Ribs
5. Safety Valve
6. Pizzostat
7. Hand shut valve for
steam exhaust
8. Main indicator
9. Pressure control indicator
10. Low water indicator
11. Lifting paddle
12.Water level indicator
(inside chamber)
13. Legs may be bolted to ground
14.Water outlet
15. Stainless steel basket perforated
(inside the chamber)
16. Push button switch to restart
system (after putting water) when
low water indicates
PARTS IDENTIFICATION
TECHNICAL DATA
Size
250x 450mm
300 x 500mm
355 x 550mm
400 x 600mm
450 x 600mm
550 x 750mm
KW
3
3
4
4
4
6
CONNECTED LOAD KW
Liters
22
40
50
78
98
187
Also available in customize sizes

www.nsw-india.com OPERATING INSTRUCTION
4
Turn radial handle anti clockwise to remove the lid, put your leg on
lifting paddle (11) and press downwards remove the lid and turn it
towards left side. Remove the stainless basket (15) from the inside
chamber. Then ll water in the chamber up to the level of stand kept
inside the chamber. It is recommended to use distilled water for long
life of Heating element as well as low consumption of electricity.
Now, you can keep your material in the basket or drum as convenient
and close the lid.
HOW TO OPEN THE LID (2)
Connected the plug / wires to electric socked / MCB of 32 AMP. (3
Phase) for model size. MA-6 & VA-6 otherwise low (16 Amp). Of MCB
with single phase may be used to start the main supply. The red lamp
(8) will glow. Set the pressure within 15 PSI to 22 PSI in the Pizzostat by
rotating its knob (6) clock wise or anticlockwise. Now pressure control
indicator (9) will glow and shall indicate that heaters are "ON"
TO START THE STERILIZER
When the pressure is attained to 15 PS I in the pressure gauge you will
get 121°C temperature in the (1) indicator, if it is supplied which is
optional at an extra cost.
STERILIZATION
Packs should be placed in the stainless steel basket. The at packs
should be placed on the edges. Place packs in such a way to ensure
adequate steam circulation.
Do not permit crowding of packs.
Do not sterilize mixed load (such as rubber gloves with stainless steel
of heavy load s at a time)
ARRANGEMENT OF LOAD
Open the case, if supplied in wooden box packing safely remove unit
from wooden platform by removing screws from bottom.
GENERAL
1

www.nsw-india.com OPERATING INSTRUCTION
5
Effective sterilization of surgical supplies is not only dependent upon
careful operation of this sterilizer but also depends upon the correct
methods of packaging and proper arrangement of loads in the steriliz-
er. Operators should bear in mind that reliable performance demand
the complete permeation of moisture and the heat-up to each and
every strand and fiber of the material and this permeation will occur
rapidly or slowly, depending upon the size and density of package.
Approximate sterilizer (exposure) period at 121°C temperature or 15
P.S.I. is as under:
1. Surgical packages in muslin wrappers 25-30mts.
2. Instruments wrapped muslin linen 30-35mts.
3. Utensils wrapped in muslin linen 15-20mts.
4. Rubber gloves in muslin 5-8mts.
5 . Interveners sets 25-30mts.
6.Treatments trays all kinds 25 -30mts.
7. Solutions (aqueous) in pyres flask 25-30mts
(These exposure periods are given just to act as guide line, however,
each user/institute should form their own standard of timing to suit
their requirement)
The vertical autoclaves are not fitted with device to creating vacuum in
the sterilizer through vacuum pump or centralize vacuum system.
Therefore,air pockets must be removed by releasing steam 3 to 4 times
before reaching the desired pressure set at 15 PSI.
SPECIAL FEATURES
2

www.nsw-india.com OPERATING INSTRUCTION
6
Sterilizer must be attended by a competent person.
While sterilizing if it is found that temperature does not rise for
long period the air pockets must be released for few seconds by
opening and c losing the hand shut valve.
Incase the sterilizer is not to be used immediately ush out the
water from the boiler by opening screw (14) and drain the water
to avoid contamination.
IMPORTANT INSTRUCTION
1
2
3
Never operate the sterilizer without water.
Do not try to open lid when the sterilizer is under pressure.
Incase you feel any kind of diculty please do not hesitate to contact us.
We shall betoo pleased to assist you without any obligation.
CAUTION
1
2
Entire Heater - De-scaling of heater should be done periodically.
Avoid acid on terminals. Rinse thoroughly with tap water.
Sterilizing Chamber - Should be cleaned daily after use by
ushing with water. Try to use distilled water.
Top Lid Gasket - If, steam is found leaking heavily from the top lid
thoroughly tightened with normal pressure, the old gasket should
be replaced by a new one. Clean groove of the gasket properly
then t a new gasket.
Safety Valve - If steam is found escaping continuously, remove
the safety valve and replace it with new one.
MAINTENANCE INSTRUCTIONS
1
2
3
4

www.nsw-india.com OPERATING INSTRUCTION
7
NSW-227
VERTICAL CYLINDRICAL AUTOCLAVE
Diagram
+
+
+
+
ON
PUSH
SWITCH
SWITCH
ON-OFF
ELEMENT
HEATING
16 AMP
N
N
P
P
NO NO
NO
NO
+
M
N
-
-
C+-
L
LOW WATER
INDICATOR
MAIN CONTROL
NN
10 AMP
ABC
PIEZOSTAT
2
3
NO
RT
110PB
C
NC
NO
OFF
MICRO
SWITCH
NO NO
NO
NC
NCNC
NC
ABC
LN

ESTD. 1958
www.nsw-india.com TERMS OF WARRANTY
8
NARANG SCIENTIFIC WORKS PVT. LTD. guarantee the
high quality and workmanship of each unit for a period
of one year subsequent to the date of delivery by the
company. During this period, faulty material will be
replaced free of charge. This guarantee does not extend
to components that are subject to wear and tear in the course of
normal operation or due to improper treatment /maintenance as per
instructions not followed.
TERMS OF WARRANTY
The manufacturer is only responsible for eects on the safety,
reliability and the performance of the instrument.
Installation, additions, adjustments, modications or repairs are
carried out by personnel authorized by the manufacturer.
The electrical installations within the room concerned satisfy the
requirements laid down by ISO/CE.
The appliance is used in full accordance with the instruction
manual which is solely a guide and no substitute for professional
training.The safe and eective use of this product largely
depends on the skill of the operator.We are not liable for nay
damages due to mishandling or improper and unauthorized use.
The company reserves the right to change technical
specications, designs without prior notice.
1
2
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Note: In case you feel any kind of diculty please do not hesitate to contact us.
We shall be too pleased to assist you without any obligation. Our Instruments
are guaranteed for 12 months from the date of purchase.
Stamp:
WARRANTY CARD
Bill No.
Serial No.
Date of Purchase
Dealer Name