NTM SSH MultiPro User manual

TABLE OF CONTENTS
CHAPTER 1……....
CHAPTER 2…........
CHAPTER 3……….
CHAPTER 4……….
CHAPTER 5……….
CHAPTER 6……….
CHAPTER 7……….
CHAPTER 8……….
CHAPTER 9………
CHAPTER 10……..
CHAPTER 11……..
CHAPTER 12……..
CHAPTER 13……..
CHAPTER 14……..
CHAPTER 15……..
CHAPTER 16……..
CHAPTER 17……..
APPENDEX A..…...
APPENDEX B…….
SPECIFICATIONS ..........................................................................................3
PRECAUTIONS ..............................................................................................4
MACHINE ORIENTATION ...........................................................................5
GENERAL MAINTENANCE.........................................................................7
Recommended Lubricants and Fluids......................................................8
ELECTRICAL CONTROLS AND OPERATION ..........................................9
REEL STANDS, REELS AND EXPANDABLE ARBORS.........................16
HYDRAULIC SYSTEMS .............................................................................22
Maintenance...........................................................................................22
Hydraulic Fluid Troubleshooting ..........................................................22
Changing Hydraulic Fluid and Filter.....................................................22
DRIVE SYSTEM...........................................................................................25
SHEAR ASSEMBLY ....................................................................................29
BEAD AND STRIATION ROLLER ASSEMBLY ......................................33
CLIP RELIEF ROLLER ASSEMBLY..........................................................35
ENTRY DRUM ASSEMBLY .......................................................................36
WIDTH AND PROFILE CHANGE PROCEDURE .....................................37
Tooling Changeover ..............................................................................37
Entry Guide Adjustment ........................................................................40
Tooling Rail to Entry Guide Alignment ................................................42
Shear Changeover ..................................................................................42
Loading Machine with Material ............................................................42
Bead Rollers (if equipped).....................................................................44
Shear Alignment ....................................................................................44
RUN OUT TABLES AND REMOTE LIMIT SWITCH...............................46
QUICK CHANGE POWER PAC..................................................................49
TROUBLESHOOTING .................................................................................51
ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS ......................54
PLC CONTROLLER .......................................................................................1
Home........................................................................................................2
Manual Operation ....................................................................................2
Automatic Operation................................................................................2
Job Entry..................................................................................................3
Programming Jobs ...................................................................................3
Clear Jobs.................................................................................................4
Auto Run..................................................................................................4
Automatic Operation................................................................................5
On the Fly Calibration .............................................................................5
Calibration ...............................................................................................5
Setup: .......................................................................................................6
Status/Diagnostics:...................................................................................7
Security: ...................................................................................................8
Coil Tracking: ..........................................................................................9
Colors.....................................................................................................10
Coil Length Calculator...........................................................................11
ELECTRICAL SCHEMATICS .......................................................................1

LIST OF FIGURES
1
Figure 1: Machine Orientation....................................................................................................... 5
Figure 2: Mounting Foot Detail ..................................................................................................... 6
Figure 3: Controls ........................................................................................................................ 12
Figure 4: Main Control Cable...................................................................................................... 13
Figure 5: Run Out Table and Remote Limit Switch .................................................................... 14
Figure 6: Main Control Box Fuse ................................................................................................ 15
Figure 7: QCPP E 1-6 Fuse Location .......................................................................................... 15
Figure 8: Expandable Arbor Set-Up ............................................................................................ 17
Figure 9: Expandable Reel Assembly.......................................................................................... 19
Figure 10: Material Routing......................................................................................................... 21
Figure 11: Hydraulic System Overview ...................................................................................... 23
Figure 12: Hydraulic System – Details........................................................................................ 24
Figure 13: Hydraulic Fluid Level ................................................................................................ 24
Figure 14: Drive Roll Assembly .................................................................................................. 26
Figure 15: Sprockets and Shafts .................................................................................................. 27
Figure 16: Upper and Lower Chains............................................................................................ 28
Figure 17: Entry/Exit Views ........................................................................................................ 30
Figure 18: Shear Die Detail Views .............................................................................................. 31
Figure 19: Bead Roller Assembly................................................................................................ 34
Figure 20: Clip Relief Roller Assembly ...................................................................................... 35
Figure 21: Entry Drum................................................................................................................. 36
Figure 22: Remove Covers .......................................................................................................... 38
Figure 23: Tooling Rail Detail..................................................................................................... 39
Figure 24: Entry Guide ................................................................................................................ 41
Figure 25: Feeding Material into Entry Guides ........................................................................... 43
Figure 26: Material Entering Bead Rollers.................................................................................. 43
Figure 27: Exit Die Adjustment................................................................................................... 45
Figure 28: Run Out Table ............................................................................................................ 47
Figure 29: Run Out Table Setup .................................................................................................. 48
Figure 30: Quick Change Power Pac ........................................................................................... 50
Figure 32: Top of Stroke Limit Switch........................................................................................ 52
Figure 33: Limit Switch Adjustment Screws............................................................................... 52
Figure 34: SSH100 Roller System............................................................................................... 54
Figure 35: SS100 Panel Profile.................................................................................................... 55
Figure 36: SSH150 Roller System............................................................................................... 56
Figure 37: SS150 Panel Profile.................................................................................................... 57
Figure 38: SSH450/450SL Roller System ................................................................................... 58
Figure 39: SS450 Panel Profile.................................................................................................... 59
Figure 40: SS450SL Panel Profile ............................................................................................... 60
Figure 41: FFH100 Roller System............................................................................................... 61
Figure 42: FF100 Panel Profile.................................................................................................... 62
Figure 43: FFH150 Roller System............................................................................................... 63
Figure 44: FF150 Panel Profile.................................................................................................... 64
Figure 45: BP1 Roller System ..................................................................................................... 65
Figure 46: BP1 Panel Profile ....................................................................................................... 66
Figure 47: BP15 Roller System ................................................................................................... 67

LIST OF FIGURES
2
Figure 48: BP15 Panel Profile ..................................................................................................... 68
Figure 49: PLC Assembly.............................................................................................................. 1
Figure 50: Serial Number Plate...................................................................................................... 1
Figure 51: Home Screen ................................................................................................................ 2
Figure 52: Job Entry Screen........................................................................................................... 3
Figure 53: Specify Job to Run First ............................................................................................... 4
Figure 54: Auto-Run Screen .......................................................................................................... 4
Figure 55: Calibration Screen ........................................................................................................ 5
Figure 56: Calibration Screen ........................................................................................................ 6
Figure 57: Calibration Screen ........................................................................................................ 6
Figure 58: Setup Screen ................................................................................................................. 7
Figure 59: Status Screen ................................................................................................................ 7
Figure 60: Security Screen............................................................................................................. 8
Figure 61: Coils Password Access Screen ..................................................................................... 9
Figure 62: Coils Screen.................................................................................................................. 9
Figure 63: Coil Indicator.............................................................................................................. 10
Figure 64: Coils Color Screen...................................................................................................... 11
Figure 65: Length Calculator Screen ........................................................................................... 11
Figure 66: Material and Thickness Screen................................................................................... 12
Figure 67: Coil Dimensions ......................................................................................................... 12

CHAPTER 1
SSH SPECIFICATIONS
3
SPECIFICATIONS
SSH Dimensions: Length-12’ 10” (3.9m)
Width -3’ 10” (1.2m)
Height-4’ 3” (1.3m) w/Over Head Rack
2’ 0” (.6m) w/o Over Head Rack
Weight-2500 lbs. (1140kg)
SSH on Trailer: Length-17’ 6” (5.3m)
Width-7’ (2.1m)
Height-6’ 3” (1.9m) with reel
Weight-4500 lbs. (2050kg)
Speed: 60 ft./min. Approx. (18m/min.) Approx.
Drive: Hydraulic via chain, sprocket and gear using 8 polyurethane drive
rollers.
Shear: Hydraulically powered, infinitely adjustable, hardened tool steel
dies and blades w/panel recognition proximity sensor.
Hydraulic Fluid: 15 Gallons - 32AW
Coil Width 14” to 24” (356mm to 610mm) Note:24” coil width requires
Expandable Arbor or Remote De-coiler Stand.
Materials Formed Painted Steel 26ga. to 24ga. (.5mm to .6mm)
Painted, Galvanized, Aluminized
Painted Aluminum .027” to .040” (.7mm to 1.0mm)
Copper 16 oz. to 20 oz. ¾ Hard
(.5mm to .7mm)
Terne-Coat Stainless Steel 26ga. (.5mm)
Controls Standard: 12VDC Manual Control Box w/Length Control
Limit Switch
Optional: PLC or AMS Computer Batch and Length Control

CHAPTER 2
PRECAUTIONS
4
PRECAUTIONS
1. Make sure the operator of the machine has read and understands this manual in
its entirety before attempting to operate this equipment.
2. ALWAYS keep covers, guards and lids mounted to machine during operation
3. OBSERVE and OBEY all safety and warning signs affixed to the machine.
4. ALWAYS adhere to and follow all local and national safety codes concerning the
loading and un-loading of reeled coils.
5. USE ONLY properly rated devices for lifting reeled coils into or out of the reel stand
assembly.
6. DO NOT wear loose clothing, jewelry etc. that could become entangled in the moving
parts of the machine when operating.
7. STOP THE MACHINE and disconnect the power before attempting to make any
adjustments, perform any maintenance or changeover procedures.
8. AVOID storing the machine outdoors for long periods of time. Cover with a tarp but
provide good ventilation to prevent condensation and rust.
9. DO NOT USE SOLVENTS TO CLEAN DRIVE ROLLERS!
10. ALWAYS EMPTY MACHINE OF MATERIAL BEFORE TRANSPORT AND
STORAGE.

CHAPTER 3
MACHINE ORIENTATION
5
MACHINE ORIENTATION
Figure 1: Machine Orientation

CHAPTER 3
MACHINE ORIENTATION
6
Figure 2: Mounting Foot Detail

CHAPTER 4
GENERAL MAINTENANCE
7
GENERAL MAINTENANCE
1. Always keep covers on during operation and storage. The covers are for operator safety, but
also protect the internal components of the machine from the environment.
2. Avoid storage of the machine outdoors for long periods of time. Cover the machine with a
tarp to protect it but provide good ventilation to prevent condensation and rust.
3. Keep the machine clean. This will increase the life of the machine and make maintenance
easier. A clean machine will provide a clean product.
4. Before operating the machine, visually inspect for foreign objects debris or anything unusual.
If something doesn’t seem correct, inspect and remedy prior to operation.
5. Keep chains properly tensioned. This will add to the life of the chains and sprockets. The
chains should be just snug. An over-tightened chain is just as bad for the machine as a loose
chain. Idler sprockets are provided on each chain for this purpose.
6. Lubricate the chains a minimum of every 40 hours of operation. It is preferable to use a dry
motorcycle chain lube or equivalent.
7. Keep Entry Guide Carriage clean and lubricate as needed with Spray Lube.
8. Keep Bead Roller Carriage Shafts (Figure 19 on page 34) clean and lubricate with Spray
Lube.
9. Keep Arbor Cradles (Figure 9 on page 19) lubricated with Clear Grease.
10. Lubricate Arbor Nut (Figure 8 on page 17) using a grease gun with EP Grease when threads
begin to look dry.
11. Clean Forming Rollers as needed with a Scotch Brite Pad and a small amount of solvent.
12. Clean Drive Rollers with soap and water or mild solvent free spray cleaner. CAUTION: Do
not use harsh chemicals or solvents or damage will occur.
13. Lubricate both faces of the Shear Blades and Dies (Figure 17 on page 30) a minimum of once
daily with Spray Lube. More should be added as needed before the cut edges begin to
deteriorate.