NTN-SNR AXC Series User manual

OPERATING MANUAL SERIES
BETRIEBSANWEISUNG BAUREIHEN
MODE D´EMPLOI SÉRIE
AXC/AXLT/AXS/AXDL
www.ntnsnr.ru
[email protected] Тел.: [phone]

Manufacturer
SNR WÄLZLAGER GMBH
Friedrich-Hagemann-Straße 66
D-33719 Bielefeld
Tel.: [phone]
Fax: [phone]
email: [e-mail]
www.ntn-snr.com
www.ntnsnr.ru
[email protected] Тел.: [phone]

Product overview ............................................................ 4
Safety
 •Generalsafetyinstructions ......................................................... 6
 •Intendeduse .................................................................... 6
Transport and storage
•Transportandstorageprovisions .................................................... 7
Assembly instruction and start-up
•Linearaxesassemblyandmounting ................................................. 7
 •Noticeforlinearaxisstart-up ....................................................... 8
Drive adaption ................................................................ 9
Motor mounting
 •Maximumdrivingtorques ......................................................... 10
•Motormountingtolinearaxeswithtoothedbeltdriveandclutchhousing ................... 12
 •Motormountingtolinearaxeswithtimingbeltdriveandplanetarygearbox.................. 13
 •Motormountingtolinearaxesandlineartableswithscrew-typedrive ...................... 14
 •Motormountingtobeltdrive ...................................................... 15
Switches
 •Circuitdiagrams ................................................................ 17
Maintenance and lubrication
 •Generalmaintenanceandserviceinstructions......................................... 18
 •Brushscraperreplacement–AXCseries ............................................. 18
 •ExchangingthecoverstripforseriesAXC ............................................ 19
 •ExchangingthecoverstripforseriesAXDL ........................................... 20
 •Maintenanceintervalsandlubricantquantities ........................................ 21
 •Lubricantsforscrewdrivesand/orproledrailbearings ................................. 27
 •Lubricantsforrollerbearings ...................................................... 28
 •Automaticlubricantdispenser ..................................................... 28
 •Centrallubricationconnection ..................................................... 28
 •Lubricatingthegearrack ......................................................... 29
Declaration of incorporation
 •Declarationofincorporationforpartlycompletedmachinery
inthesenseofmachinerydeclaration2006/42/EG ..................................... 85
Assembly drawing with parts list ........................................ 88
Contents
1
www.ntnsnr.ru
[email protected] Тел.: [phone]

Inhalt
2
Produktübersicht............................................................ 31
Sicherheit
 •AllgemeineSicherheitshinweise .................................................... 33
 •BestimmungsgemäßeVerwendung ................................................. 33
Transport und Lagerung
•VorkehrungenbeiTransportundLagerung............................................ 34
Montageanleitung und Inbetriebnahme
•MontageundBefestigungderLinearachsen .......................................... 34
 •HinweisezurInbetriebnahmederLinearachse......................................... 35
Antriebsadaption ............................................................ 36
Motormontage
 •MaximaleAntriebsmomente ....................................................... 37
•MotormontageanLinearachsenmitZahnriementriebundKupplungsglocke ................. 39
 •MotormontageanLinearachsenmitZahnriementriebundPlanetengetriebe ................. 40
 •MotormontageanLinearachsenundLineartischenmitGewindetrieb....................... 41
 •MotormontageamUmlenkriementrieb ............................................... 42
Schalter
 •Schaltbilder .................................................................... 44
Wartung und Schmierung
 •AllgemeineWartungs-undInstandhaltungshinweise .................................... 45
 •AustauschderBürstenabstreiferbeiBaureiheAXC ..................................... 45
 •AustauschdesAbdeckbandesbeiBaureiheAXC ...................................... 46
 •AustauschdesAbdeckbandesbeiBaureiheAXDL ..................................... 47
 •WartungsintervalleundSchmiermittelmengen ......................................... 48
 •SchmierfetteGewindetriebund/oderProlschienenführung .............................. 54
 •SchmierölefürLaufrollenführung ................................................... 55
 •AutomatischerSchmierstoffspender ................................................ 55
 •Zentralschmieranschluss ......................................................... 55
 •SchmierungderZahnstangen...................................................... 56
Einbauerklärung
 •EinbauerklärungfüreineunvollständigeMaschine
(Maschinerydirective2006/42/EG).................................................. 86
Zusammenbauzeichnung mit Stückliste .............................. 88
www.ntnsnr.ru
[email protected] Тел.: [phone]

Sommaire
3
Caractéristiques générales des produit ............................... 58
Sécurité
 •Consignesgénéralesdesécurité ................................................... 60
 •Utilisationconforme ............................................................. 60
Transport et stockage
•Précautionspourletransportetlestockage .......................................... 61
Notice de montage et de mise en service
•Montageetxationdesaxeslinéaires ............................................... 61
 •Indicationssurlamiseenservicedel'axelinéaire ...................................... 62
Périphérie d'entraînement ................................................ 63
Montage moteur
 •Couplesmoteursmaximum ....................................................... 64
•Montagemoteursuraxeslinéairesavecentraînementparcourroieetclochemoteur .......... 66
 •Montagemoteursuraxeslinéairesavecentraînementparcourroieetréducteurplanétaire...... 67
 •Montagemoteursuraxeslinéairesettableslinéairesavecentraînementparvis .............. 68
 •Montagemoteuravecrenvoid'angleparcourroie...................................... 69
Commutateur
 •Schémaélectrique .............................................................. 71
Entretien et lubrification
 •Consignesgénéralesdemaintenanceetd'entretien .................................... 72
 •RemplacementdesracleursàbrossedesmodèlesdelasérieAXC ........................ 72
 •RemplacementdelabandedeprotectiondesmodèlesdelasérieAXC .................... 73
 •RemplacementdelabandedeprotectiondesmodèlesdelasérieAXDL ................... 74
 •Intervallesd'entretienetquantitésdelubriant ........................................ 75
 •Lubriantspourlavisàbilleset/oulesrails-patins .................................... 81
 •Lubriantspourlesgalets......................................................... 82
 •Distributeurautomatiquedelubriant. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
 •Raccordementpourlalubricationcentralisée ........................................ 82
 •Lubricationdescrémaillères ...................................................... 83
Déclaration d'incorporation
 •Déclarationd'incorporationpourunequasi-machine
(directiveeuropéennerelativeauxmachines2006/42/CE)................................ 87
Schéma d'ensemble avec liste des pièces........................... 88
www.ntnsnr.ru
[email protected] Тел.: [phone]

Product overview
AXC, AXDL and AXLT series compact programme
NTN-SNRcompactaxesfromtheAXC,AXDLandAXLTseriesareavailableinarangeofproles,drivesand
linearguidancesystems.Mostaredeliveredassembledandreadyforinstallation.
Forexactdataanddimensions,pleaserefertotheNTN-SNRlinearaxescatalogue.
ProfileType Crosssection
[mm]
Driveelement Bailrailsystem Rollerguide
AXC40Z 40 x 40
Toothedbelt
•
AXC60Z 60 x 60 • •
AXC80Z 80 x 80 • •
AXC100Z 100x100 • •
AXC120Z 120 x 120 • •
AXDL110Z 110 x 50 • •
AXDL160Z 160 x 66 • •
AXDL240Z 240 x 100 • •
AXC60A 60 x 60 • •
AXC80A 80 x 80 • •
AXC120A 120 x 120 •
AXDL160A 160 x 66 • •
AXDL240A 240 x 100 • •
AXC40S 40 x 40
Ballscrewdrive
•
AXC60S 60 x 60 • •
AXC80S 80 x 80 •
AXC100S 100x100 •
AXC120S 120 x 120 • •
AXDL110S 110 x 50 •
AXDL160S 160 x 66 •
AXDL240S 240 x 100 •
AXLT155 155 x 33 •
AXLT225 225 x 40 •
AXLT325 325 x 50 •
AXLT455 455 x 70 •
AXC40T 40 x 40
Trapezoidalthread
•
AXC60T 60 x 60 • •
AXC80T 80 x 80 • •
AXC100T 100x100 • •
AXC120T 120 x 120 • •
AXDL110T 110 x 50 •
AXDL160T 160 x 66 •
AXDL240T 240 x 100 •
AXLT155T 155 x 33 •
AXLT225T 225 x 40 •
AXLT325T 325 x 50 •
AXLT455T 455 x 70 •
4
www.ntnsnr.ru
[email protected] Тел.: [phone]

System range AXS
NTN-SNRsystem axesfromtheAXSseries areavailableindifferent sizesandwithanadjustable drive
system.
Theguidancesystemalwaysconsistsoflinearballrailsystems.Inaddition,theAXS120TandAXS240T
seriesprovideatelescopicaxisforverticalandhorizontaluse.Mostlinearaxesaresuppliedfullyassembled
andreadyforinstallation.
Forexactdataanddimensions,pleaserefertotheNTN-SNRlinearaxescatalogue.
Type Profilecross
section [mm]
Driveelement Pulleyfeed
[mm/Umdr.]
AXS120T 120 x 120 Toothedbelt 500
280
Rackandpinion
AXS240T 240 x 100 Toothedbelt 500
Rackandpinion
AXS200M 200 x 100
Rackandpinion
250
200
AXS230M 230 x 160 320
AXS280M 280 x 170 400
200
AXS460M 400 x 300 250
AXS280Z 280 x 170 Toothedbelt 480
5
www.ntnsnr.ru
[email protected] Тел.: [phone]

General safety instructions
Thedeviceisbuiltaccordingtocurrentstate-of-the-arttechnologyandapplicableregulations.Thedevice
complieswiththe EUmachinerydirective,harmonisedstandards,Europeanstandardsortheapplicable
nationalstandards.Thisisconrmedwithamanufacturer’sdeclaration.
Relevant accident prevention regulations, generally accepted safety-related rules, EU guidelines, other
applicablestandardsandcountry-specicregulationsarealsoapplicable.
Becauselinearunitscanbeusedinsuchawiderangeofapplications,theultimateresponsibilityandliability
forappropriateuselieswiththeenduser.
Thisdevicecreatesanunavoidableresidualriskforpersonalinjuryandmaterialdamage.Forthisreason,
everyindividualwhoworksonthisdeviceassociatedwiththetransport,assembly,operating,maintenance
and repair of the device, must receive instruction and understand the potential dangers. The operating
instructionsmustbeunderstoodandobserved.
Inaddition,actuatingequipmentposesariskofinjuryduetorotatingorotherwisemovingcomponents.Due
tomovingcarriages,operationallinearaxesparticularlyposeanincreasedcrushinghazard,especiallyin
connectionwithendpositiondampersandlimitswitches.Theusermustmaketheseresidualrisksknown
withsignsorwrittencodesofconduct.Alternative,theusercaneliminateorexcludetheseresidualrisksto
thegreatestextentpossiblebyemployingappropriateconstructivemeasures.
Thenoiselevelcanincreaseathighspeeds,specialapplicationsandataccumulationofmorenoisesources.
Theusermusttaketheappropriateprotectivemeasures.
Linearunitstart-upisprohibiteduntilitcanbeestablishedthatthemachineorsysteminwhichitismounted
conformstoEUmachinery directives,harmonisedstandards,Europeanstandardsorapplicablenational
standards.
Intended use
NTN-SNR linear axes and NTN-SNR linear tables are fundamentally designated for linear movement as
occursduringpositioning,synchronisation,transport,palletising,loading,unloading,clamping,tightening,
testing, measuring, handling and manipulating components or tools. Type-specic load data from the
relevantcataloguedocumentationand/orNTN-SNRsupplementarytechnicalcalculationsmustbeobserved.
Furthermore,anoperatingtemperaturebetween–10°Cto+40°Cmustbeadheredto.
Alternativeorexcessiveuseisconsideredimproperuse.Themanufacturerassumesnoliabilityforresulting
damages.Theuserbearssoleresponsibilityforallrisks.
Thelinearaxismayonlybeoperatedandservicedbyindividualsfamiliarwiththeaxisandwhohavebeen
instructedinthedangers.
Specialprovisionscanbemadeforapplications(asexamplefoodindustry,cleanroometc.)whichdeviate
fromthestandardmodications.
Safety
6
www.ntnsnr.ru
[email protected] Тел.: [phone]

Transport und storage
Transport and storage
Theaxesmustbeprotectedagainstvibrationsandheavyimpacts.
Liquids,aggressiveuids,aswellasdustanddirtmustbekeptawayfromtheaxes,sincesurfacescould
bedamagedor theaxesfunctionimpaired.Fortransporta solidandstablepackaging shouldbeused.
The axes must be securely held to prevent slipping and sagging. Particular attention should be taken
toprotectadded-onparts suchasswitches,gears, fasteners,orenergychains.Forsafe transport,itis
recommendedtousetheoriginalNTN-SNRpackaging.
Assembly instruction and start-up
Theassemblyoflinearaxis(partlycompletedmachinery)mustcontainadescriptionoftheconditions,which
mustbemetwithaviewtocorrectincorporationinthenalmachinery,soasnottocompromisesafetyand
health.
Linear axes assembly instruction and mounting
Caution! The motor housing can reach high temperatures during operation.
Thelinearaxeshavetobepositioned,sothatthetransferofnoiseisminimized.Otherpartsofthemachinery
shouldbeplannedinawaythattheyarenotintheresonancerangeofthelinearaxis.
NTN-SNRlinearaxesfromtheAXCandAXDLseriescanbemountedonlevelsurfacesorotherlinearaxes
fromtheNTN-SNRcatalogueusingslindingblocksorfasteningstrips.Thenumberofmountingpointsmust
beveriedfortheapplication.Usingpunctualsupportitmustbeensuredthatanyresultingdeectionofthe
proleorsystemneitherimpedesperformanceand/orrequiredaccuracy.
Thexingstripsarehookedtothelinearaxisprolesides;theirspecialshapeallowsforsimplemountingby
boltingfromabove(g.1and2).Theymaybefreelypositionedalongtheentireprolelength.
Alternately,alllinearaxesmaybemountedviapivotingslidingblocksthatmayalsobefreelypositioned
alongtheentirelength(g.3).
Fig.1
Fig. 2 Fig.3
7
www.ntnsnr.ru
[email protected] Тел.: [phone]

TwomountingoptionsareavailableforAXLTlineartables:eitherthroughdirectboltingfromaboveorwith
pivotingT-nutsfromthebottomofthetablewhichmaybefreelypositionedalongtheentirelength(g.4).
AXS series linear axes canalsobeafxedusingT-nutsaswellaswith(custommade)adapterplatesif
requiredtolevelsurfacesorotherNTN-SNRlinearaxes.
Thenumberoffasteningpointsshouldbeveriedintermsofapplicationforallmountingtypes.Itmustbe
ensuredthatanyresultingdeectionoftheproleorsystemneitherimpedesperformanceand/orrequired
accuracy.
Notice for linear axis start-up
Linearaxescantravelathighspeedswithalargedegreeofforce.Carriagettingscanleadtobodilyinjury
ormaterialdamageuponcollision.Start-upshouldthusbeperformedwiththeutmostcaution.
Furthermore,itshouldbeensureduponstart-upthatthepermissibleloadsarenotexceededandthecarriage
ttingsaresecurelyfastened.Itshouldalsobeensuredthatthemaximumpossibletravelisnotexceeded.
Iftravelislimitedwithlimitswitches,theyshouldbepreviouslytestedintermsofperformanceandcorrect
positioning.
Hazards can arise through unintentional descending of vertical linear axis. The end user must take the
necessaryprecautions.WerecommendtousetheFachausschussinformationsheetNr.005„Gravity-loaded
axes(Verticalaxes)”issue02/2004fromFachausschussMaschinenbau,Fertigungssysteme,Stahlbau
(Germany).
The manufacturer is not liable for damages resulting from non-observance of these start-up
instructions. The user bears sole responsibility for all risks.
Fig. 4
Counterbore for
bolting from above
Profile groove for
inserting t-nut
8
www.ntnsnr.ru
[email protected] Тел.: [phone]