NTN-SNR AXC Series User manual

OPERATING MANUAL SERIES
BETRIEBSANWEISUNG BAUREIHEN
MODE D´EMPLOI SÉRIE
AXC/AXLT/AXS/AXDL
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Manufacturer
SNR WÄLZLAGER GMBH
Friedrich-Hagemann-Straße 66
D-33719 Bielefeld
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Fax: [phone]
email: [e-mail]
www.ntn-snr.com
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Product overview ............................................................ 4
Safety
 •Generalsafetyinstructions ......................................................... 6
 •Intendeduse .................................................................... 6
Transport and storage
•Transportandstorageprovisions .................................................... 7
Assembly instruction and start-up
•Linearaxesassemblyandmounting ................................................. 7
 •Noticeforlinearaxisstart-up ....................................................... 8
Drive adaption ................................................................ 9
Motor mounting
 •Maximumdrivingtorques ......................................................... 10
•Motormountingtolinearaxeswithtoothedbeltdriveandclutchhousing ................... 12
 •Motormountingtolinearaxeswithtimingbeltdriveandplanetarygearbox.................. 13
 •Motormountingtolinearaxesandlineartableswithscrew-typedrive ...................... 14
 •Motormountingtobeltdrive ...................................................... 15
Switches
 •Circuitdiagrams ................................................................ 17
Maintenance and lubrication
 •Generalmaintenanceandserviceinstructions......................................... 18
 •Brushscraperreplacement–AXCseries ............................................. 18
 •ExchangingthecoverstripforseriesAXC ............................................ 19
 •ExchangingthecoverstripforseriesAXDL ........................................... 20
 •Maintenanceintervalsandlubricantquantities ........................................ 21
 •Lubricantsforscrewdrivesand/orproledrailbearings ................................. 27
 •Lubricantsforrollerbearings ...................................................... 28
 •Automaticlubricantdispenser ..................................................... 28
 •Centrallubricationconnection ..................................................... 28
 •Lubricatingthegearrack ......................................................... 29
Declaration of incorporation
 •Declarationofincorporationforpartlycompletedmachinery
inthesenseofmachinerydeclaration2006/42/EG ..................................... 85
Assembly drawing with parts list ........................................ 88
Contents
1
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Inhalt
2
Produktübersicht............................................................ 31
Sicherheit
 •AllgemeineSicherheitshinweise .................................................... 33
 •BestimmungsgemäßeVerwendung ................................................. 33
Transport und Lagerung
•VorkehrungenbeiTransportundLagerung............................................ 34
Montageanleitung und Inbetriebnahme
•MontageundBefestigungderLinearachsen .......................................... 34
 •HinweisezurInbetriebnahmederLinearachse......................................... 35
Antriebsadaption ............................................................ 36
Motormontage
 •MaximaleAntriebsmomente ....................................................... 37
•MotormontageanLinearachsenmitZahnriementriebundKupplungsglocke ................. 39
 •MotormontageanLinearachsenmitZahnriementriebundPlanetengetriebe ................. 40
 •MotormontageanLinearachsenundLineartischenmitGewindetrieb....................... 41
 •MotormontageamUmlenkriementrieb ............................................... 42
Schalter
 •Schaltbilder .................................................................... 44
Wartung und Schmierung
 •AllgemeineWartungs-undInstandhaltungshinweise .................................... 45
 •AustauschderBürstenabstreiferbeiBaureiheAXC ..................................... 45
 •AustauschdesAbdeckbandesbeiBaureiheAXC ...................................... 46
 •AustauschdesAbdeckbandesbeiBaureiheAXDL ..................................... 47
 •WartungsintervalleundSchmiermittelmengen ......................................... 48
 •SchmierfetteGewindetriebund/oderProlschienenführung .............................. 54
 •SchmierölefürLaufrollenführung ................................................... 55
 •AutomatischerSchmierstoffspender ................................................ 55
 •Zentralschmieranschluss ......................................................... 55
 •SchmierungderZahnstangen...................................................... 56
Einbauerklärung
 •EinbauerklärungfüreineunvollständigeMaschine
(Maschinerydirective2006/42/EG).................................................. 86
Zusammenbauzeichnung mit Stückliste .............................. 88
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Sommaire
3
Caractéristiques générales des produit ............................... 58
Sécurité
 •Consignesgénéralesdesécurité ................................................... 60
 •Utilisationconforme ............................................................. 60
Transport et stockage
•Précautionspourletransportetlestockage .......................................... 61
Notice de montage et de mise en service
•Montageetxationdesaxeslinéaires ............................................... 61
 •Indicationssurlamiseenservicedel'axelinéaire ...................................... 62
Périphérie d'entraînement ................................................ 63
Montage moteur
 •Couplesmoteursmaximum ....................................................... 64
•Montagemoteursuraxeslinéairesavecentraînementparcourroieetclochemoteur .......... 66
 •Montagemoteursuraxeslinéairesavecentraînementparcourroieetréducteurplanétaire...... 67
 •Montagemoteursuraxeslinéairesettableslinéairesavecentraînementparvis .............. 68
 •Montagemoteuravecrenvoid'angleparcourroie...................................... 69
Commutateur
 •Schémaélectrique .............................................................. 71
Entretien et lubrification
 •Consignesgénéralesdemaintenanceetd'entretien .................................... 72
 •RemplacementdesracleursàbrossedesmodèlesdelasérieAXC ........................ 72
 •RemplacementdelabandedeprotectiondesmodèlesdelasérieAXC .................... 73
 •RemplacementdelabandedeprotectiondesmodèlesdelasérieAXDL ................... 74
 •Intervallesd'entretienetquantitésdelubriant ........................................ 75
 •Lubriantspourlavisàbilleset/oulesrails-patins .................................... 81
 •Lubriantspourlesgalets......................................................... 82
 •Distributeurautomatiquedelubriant. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
 •Raccordementpourlalubricationcentralisée ........................................ 82
 •Lubricationdescrémaillères ...................................................... 83
Déclaration d'incorporation
 •Déclarationd'incorporationpourunequasi-machine
(directiveeuropéennerelativeauxmachines2006/42/CE)................................ 87
Schéma d'ensemble avec liste des pièces........................... 88
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Product overview
AXC, AXDL and AXLT series compact programme
NTN-SNRcompactaxesfromtheAXC,AXDLandAXLTseriesareavailableinarangeofproles,drivesand
linearguidancesystems.Mostaredeliveredassembledandreadyforinstallation.
Forexactdataanddimensions,pleaserefertotheNTN-SNRlinearaxescatalogue.
ProfileType Crosssection
[mm]
Driveelement Bailrailsystem Rollerguide
AXC40Z 40 x 40
Toothedbelt
•
AXC60Z 60 x 60 • •
AXC80Z 80 x 80 • •
AXC100Z 100x100 • •
AXC120Z 120 x 120 • •
AXDL110Z 110 x 50 • •
AXDL160Z 160 x 66 • •
AXDL240Z 240 x 100 • •
AXC60A 60 x 60 • •
AXC80A 80 x 80 • •
AXC120A 120 x 120 •
AXDL160A 160 x 66 • •
AXDL240A 240 x 100 • •
AXC40S 40 x 40
Ballscrewdrive
•
AXC60S 60 x 60 • •
AXC80S 80 x 80 •
AXC100S 100x100 •
AXC120S 120 x 120 • •
AXDL110S 110 x 50 •
AXDL160S 160 x 66 •
AXDL240S 240 x 100 •
AXLT155 155 x 33 •
AXLT225 225 x 40 •
AXLT325 325 x 50 •
AXLT455 455 x 70 •
AXC40T 40 x 40
Trapezoidalthread
•
AXC60T 60 x 60 • •
AXC80T 80 x 80 • •
AXC100T 100x100 • •
AXC120T 120 x 120 • •
AXDL110T 110 x 50 •
AXDL160T 160 x 66 •
AXDL240T 240 x 100 •
AXLT155T 155 x 33 •
AXLT225T 225 x 40 •
AXLT325T 325 x 50 •
AXLT455T 455 x 70 •
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System range AXS
NTN-SNRsystem axesfromtheAXSseries areavailableindifferent sizesandwithanadjustable drive
system.
Theguidancesystemalwaysconsistsoflinearballrailsystems.Inaddition,theAXS120TandAXS240T
seriesprovideatelescopicaxisforverticalandhorizontaluse.Mostlinearaxesaresuppliedfullyassembled
andreadyforinstallation.
Forexactdataanddimensions,pleaserefertotheNTN-SNRlinearaxescatalogue.
Type Profilecross
section [mm]
Driveelement Pulleyfeed
[mm/Umdr.]
AXS120T 120 x 120 Toothedbelt 500
280
Rackandpinion
AXS240T 240 x 100 Toothedbelt 500
Rackandpinion
AXS200M 200 x 100
Rackandpinion
250
200
AXS230M 230 x 160 320
AXS280M 280 x 170 400
200
AXS460M 400 x 300 250
AXS280Z 280 x 170 Toothedbelt 480
5
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General safety instructions
Thedeviceisbuiltaccordingtocurrentstate-of-the-arttechnologyandapplicableregulations.Thedevice
complieswiththe EUmachinerydirective,harmonisedstandards,Europeanstandardsortheapplicable
nationalstandards.Thisisconrmedwithamanufacturer’sdeclaration.
Relevant accident prevention regulations, generally accepted safety-related rules, EU guidelines, other
applicablestandardsandcountry-specicregulationsarealsoapplicable.
Becauselinearunitscanbeusedinsuchawiderangeofapplications,theultimateresponsibilityandliability
forappropriateuselieswiththeenduser.
Thisdevicecreatesanunavoidableresidualriskforpersonalinjuryandmaterialdamage.Forthisreason,
everyindividualwhoworksonthisdeviceassociatedwiththetransport,assembly,operating,maintenance
and repair of the device, must receive instruction and understand the potential dangers. The operating
instructionsmustbeunderstoodandobserved.
Inaddition,actuatingequipmentposesariskofinjuryduetorotatingorotherwisemovingcomponents.Due
tomovingcarriages,operationallinearaxesparticularlyposeanincreasedcrushinghazard,especiallyin
connectionwithendpositiondampersandlimitswitches.Theusermustmaketheseresidualrisksknown
withsignsorwrittencodesofconduct.Alternative,theusercaneliminateorexcludetheseresidualrisksto
thegreatestextentpossiblebyemployingappropriateconstructivemeasures.
Thenoiselevelcanincreaseathighspeeds,specialapplicationsandataccumulationofmorenoisesources.
Theusermusttaketheappropriateprotectivemeasures.
Linearunitstart-upisprohibiteduntilitcanbeestablishedthatthemachineorsysteminwhichitismounted
conformstoEUmachinery directives,harmonisedstandards,Europeanstandardsorapplicablenational
standards.
Intended use
NTN-SNR linear axes and NTN-SNR linear tables are fundamentally designated for linear movement as
occursduringpositioning,synchronisation,transport,palletising,loading,unloading,clamping,tightening,
testing, measuring, handling and manipulating components or tools. Type-specic load data from the
relevantcataloguedocumentationand/orNTN-SNRsupplementarytechnicalcalculationsmustbeobserved.
Furthermore,anoperatingtemperaturebetween–10°Cto+40°Cmustbeadheredto.
Alternativeorexcessiveuseisconsideredimproperuse.Themanufacturerassumesnoliabilityforresulting
damages.Theuserbearssoleresponsibilityforallrisks.
Thelinearaxismayonlybeoperatedandservicedbyindividualsfamiliarwiththeaxisandwhohavebeen
instructedinthedangers.
Specialprovisionscanbemadeforapplications(asexamplefoodindustry,cleanroometc.)whichdeviate
fromthestandardmodications.
Safety
6
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Transport und storage
Transport and storage
Theaxesmustbeprotectedagainstvibrationsandheavyimpacts.
Liquids,aggressiveuids,aswellasdustanddirtmustbekeptawayfromtheaxes,sincesurfacescould
bedamagedor theaxesfunctionimpaired.Fortransporta solidandstablepackaging shouldbeused.
The axes must be securely held to prevent slipping and sagging. Particular attention should be taken
toprotectadded-onparts suchasswitches,gears, fasteners,orenergychains.Forsafe transport,itis
recommendedtousetheoriginalNTN-SNRpackaging.
Assembly instruction and start-up
Theassemblyoflinearaxis(partlycompletedmachinery)mustcontainadescriptionoftheconditions,which
mustbemetwithaviewtocorrectincorporationinthenalmachinery,soasnottocompromisesafetyand
health.
Linear axes assembly instruction and mounting
Caution! The motor housing can reach high temperatures during operation.
Thelinearaxeshavetobepositioned,sothatthetransferofnoiseisminimized.Otherpartsofthemachinery
shouldbeplannedinawaythattheyarenotintheresonancerangeofthelinearaxis.
NTN-SNRlinearaxesfromtheAXCandAXDLseriescanbemountedonlevelsurfacesorotherlinearaxes
fromtheNTN-SNRcatalogueusingslindingblocksorfasteningstrips.Thenumberofmountingpointsmust
beveriedfortheapplication.Usingpunctualsupportitmustbeensuredthatanyresultingdeectionofthe
proleorsystemneitherimpedesperformanceand/orrequiredaccuracy.
Thexingstripsarehookedtothelinearaxisprolesides;theirspecialshapeallowsforsimplemountingby
boltingfromabove(g.1and2).Theymaybefreelypositionedalongtheentireprolelength.
Alternately,alllinearaxesmaybemountedviapivotingslidingblocksthatmayalsobefreelypositioned
alongtheentirelength(g.3).
Fig.1
Fig. 2 Fig.3
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TwomountingoptionsareavailableforAXLTlineartables:eitherthroughdirectboltingfromaboveorwith
pivotingT-nutsfromthebottomofthetablewhichmaybefreelypositionedalongtheentirelength(g.4).
AXS series linear axes canalsobeafxedusingT-nutsaswellaswith(custommade)adapterplatesif
requiredtolevelsurfacesorotherNTN-SNRlinearaxes.
Thenumberoffasteningpointsshouldbeveriedintermsofapplicationforallmountingtypes.Itmustbe
ensuredthatanyresultingdeectionoftheproleorsystemneitherimpedesperformanceand/orrequired
accuracy.
Notice for linear axis start-up
Linearaxescantravelathighspeedswithalargedegreeofforce.Carriagettingscanleadtobodilyinjury
ormaterialdamageuponcollision.Start-upshouldthusbeperformedwiththeutmostcaution.
Furthermore,itshouldbeensureduponstart-upthatthepermissibleloadsarenotexceededandthecarriage
ttingsaresecurelyfastened.Itshouldalsobeensuredthatthemaximumpossibletravelisnotexceeded.
Iftravelislimitedwithlimitswitches,theyshouldbepreviouslytestedintermsofperformanceandcorrect
positioning.
Hazards can arise through unintentional descending of vertical linear axis. The end user must take the
necessaryprecautions.WerecommendtousetheFachausschussinformationsheetNr.005„Gravity-loaded
axes(Verticalaxes)”issue02/2004fromFachausschussMaschinenbau,Fertigungssysteme,Stahlbau
(Germany).
The manufacturer is not liable for damages resulting from non-observance of these start-up
instructions. The user bears sole responsibility for all risks.
Fig. 4
Counterbore for
bolting from above
Profile groove for
inserting t-nut
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Drive adaption
Assembly from coupling to linear axes with toothed belt drive
Linear axis Fastening torque [Nm]
Clamping hub Tension hub
AXC40 1.34 1.34
AXC60 10.5 3
AXC80 10.5 6
AXDL110
AXC100
25 6
AXC120
AXDL160
AXDL240
Fig. 5
Clamping hub for
connecting shaft
Clamping hub for drives with
feather key
Tension hub for drives with
smooth shaft
Drawback bolt
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Maximum driving torques
Item description
according to type label
Driving
element
Incline and/or
feeder constant
[mm/rotation]
Max. driving torque
(Emergency Stop)
[Nm] 1)
AXC40Z
Toothedbelt
75 2.5
AXC60Z 150 13.4
AXC80Z 200 27.7
AXC100Z 264 122
AXC120Z 320 127
AXDL110Z 175 27.3
AXDL160Z 224 65.2
AXDL240Z 272 216
AXC60A 150 13.4
AXC80A 200 27.7
AXC120A 320 127
AXDL160A 210 65.5
AXDL240A 272 216
AXC40S_1205
Ballscrewdrive
5 0,9
AXC40S_1210 10 1.1
AXC60S_1605 5 3.2
AXC60S_1610 10 4.6
AXC60S_1616 16 5.7
AXC80S_2005 5 4.3
AXC80S_2020 20 15
AXC80S_2050 50 30
AXC100S_2505 5 5.2
AXC100S_2510 10 10
AXC100S_2525 25 27
AXC120S_3205 5 7.1
AXC120S_3210 10 19
AXC120S_3220 20 27
AXC120S_3232 32 43
AXDL110S_1605 5 3.2
AXDL110S_1610 10 4.6
AXDL110S_1616 16 7.1
AXDL160S_2505 5 3.8
AXDL160S_2510 10 7.6
AXDL160S_2020 20 9.6
AXDL160S_2050 50 38
AXDL240S_3205 5 6.4
AXDL240S_3210 10 15
AXDL240S_3220 20 27
AXDL240S_3232 32 43
Motor mounting
10
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1)Maximummotortorquetobeset=tablevalue/gearratio
Item description
according to type label
Driving
element
Incline and/or
feeder constant
[mm/rotation]
Max. driving torque
(Emergency Stop)
[Nm] 1)
AXLT155S_2005
Ballscrewdrive
5 4.3
AXLT155S_2020 20 17
AXLT225S_2505 5 5.4
AXLT225S_2510 10 11
AXLT225S_2525 25 23
AXLT325S_3205 5 8.0
AXLT325S_3210 10 23
AXLT325S_3220 20 27
AXLT325S_3232 32 43
AXLT455S_4005 5 13
AXLT455S_4010 10 34
AXLT455S_4020 20 50
AXLT455S_4040 40 105
AXC40T_1203
Trapezoidal thread drive
3 0.55
AXC60T_1604 4 1.6
AXC60T_1608 8 3.1
AXC80T_2004 4 2.0
AXC80T_2008 8 4.0
AXC100T_2405 5 4.1
AXC100T_2410 10 8.3
AXC120T_3606 6 10
AXC120T_3612 12 20
AXDL110T_1604 4 1.6
AXDL110T_1608 8 3.1
AXDL160T_2405 5 4.1
AXDL160T_2410 10 8.3
AXDL240T_3606 6 10
AXDL240T_3612 12 20
AXLT155T_2004 4 2.8
AXLT155T_2008 8 5.5
AXLT225T_2405 5 4.1
AXLT225T_2410 10 8.3
AXLT325T_3606 6 10
AXLT325T_3612 12 20
AXLT455T_4007 7 16
AXS120TM280 Gear rack
+
toothed belt
280 64
AXS120TM500 500 233
AXS240TM500 500 233
AXS200M250
Gear rack
250 233
AXS200M200 200 195
AXS230M320 320 547
AXS280M200 200 102
AXS280M400 400 1034
AXS460M250 250 233
AXS280Z Toothedbelt 480 306
11
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Motor mounting to linear axes
with toothed belt drive and clutch housing
Linear axis Mounting dimension
PC
TA fastening torque [Nm]
Clamping hub Tension hub
AXC40-ZK 31 1.34 -
38 - 1.34
AXC60-_K 50 10.5 3
AXC80-_K 59 10.5 6
AXC120-_K 65 25 6
AXDL110 32.5 10.5 6
AXDL160 22.5 25 6
AXDL240 10 25 6
Clutch housing
Clutch hub
Drawback bolt
Elastomer element
L2: Dimensions s. catalog, linear axis - chapter drive adaption
12
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Linear axis Width across flats Shaft diameter
[mm]
Drawback bolt
fastening torque [Nm]
AXC40ZP 3 All 5.6
AXC60ZP/AP
31- level bis 14 4.5
4 19 9
3 2- level bis 14 4.5
AXDL110ZP
3
1- level
11 4.1
4 14 9.5
5 19 14
32-level 11 4.1
4 14 9.5
AXC80ZP/AP
AXDL160ZP/AP
4
1-level
14 9.5
5 19 14
6 24 35
3
2-level
11 4.1
4 14 9.5
5 19 14
AXC100ZP
AXC120ZP/AP
AXDL240ZP/AP
5
1- level
19 14
6 24 35
8 24/ 38 79
4
2- level
14 9.5
5 19 14
6 24 35
Motor mounting to linear axes
with toothed belt drive and planetary gearbox
1. Laylinearaxissidewayssothatthemotormountingangefacesupward
2. Degreasedriveshaft,hollowshaftboreandboltspacer
3. Adjustcarriageuntilthedrawbackboltintheaccessborebecomesvisible
4. ForAXC60,ensurethattheslotintheboltspaceristurned90°tothedrawbackbolt
5. Insertmotor
6. For AXC80 + 120 and AXDL160 + 240 with two drawback bolts: manually tighten drawback bolts
applyinggentle,evenpressure.Tightendrawbackboltswithtorquekey;fortwodrawback bolts,in
alternating increments.
7. Screwincapscrews
8. Closeboreinmotormountingangewithenclosedplugs
Please read the documentation of supplied motor.
Fig. 6
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Fig. 7
Fig. 8
Clutch housing
Intermediate flange (optional)
Clutch hub
Elastomer element
Drawback bolt
Please read the documentation of supplied motor.
Please note:
A + B = Coupling mounting dimension
Linear axis Elastomer element drilled
through for motor shaft *
Mounting dimension A
[mm]
Drawback bolt fastening
torque [Nm]
AXC40S - 7 1.34
AXC60S
19 3 10.5
AXC80S
AXC100S
AXDL110S
AXDL160S
AXLT225
AXC120S
24 3 10.5AXDL240S
AXLT325
AXLT155 - 7 1.34
AXLT455 - 8 25
* For motors with feather key, a shorter feather key for replacement will be included with specified shaft diameter
Motor mounting to linear axes and linear tables
with screw-type drive
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Motor mounting to belt drive
1) AXCreinforcedmounting(standardwithAXDLandAXLT)
2) NTN-SNRtoothedbelttensioningdevice
3) Frequencymeter
4) Drawbackboltpriortomountingonheadandthreadlubricated
5) Max.permissiblemotortorque=tabularvalue/ratio
AXC60 AXC80 AXC100 AXC120
Pitch ball screw [mm] 5 51) 10 16 5 51) 20 50 5 10 25 5 10 101) 20 32
Pretension force
on the display unit [N] 2) 100 140 220 230 100 180 370 625 165 320 450 140 220 405 500 630
Pretension force
at the timing belt [N] 3) 50 70 110 115 50 90 185 313 83 160 225 70 110 203 250 315
Natural frequenzy [Hz] 3) 149 176 221 226 68 91 130 169 87 121 143 52 65 88 98 110
Torque drawback bolt
(oiled) [Nm] 4) 0,2 0,3 0,5 0,5 0,2 0,4 0,8 1,4 0,4 0,7 1,0 0,4 0,7 1,2 1,5 1,9
Distance force transmission
to the motor flange [mm]
18 18 18 18 21 21 21 21 21 21 21 30 30 30 30 30
Maximum permissible torque
on the ball screw [Nm] 5) 1,2 2,9 4,6 4,9 1,3 4,2 8,8 14,9 3,8 7,6 10,7 5,2 8,2 15,3 19,0 24,1
AXDL110 AXDL160 AXDL240
Pitch ball screw [mm] 5 51) 10 16 5 10 20 25 50 5 10 101) 20 32
Pretension force
on the display unit [N] 2) 100 140 220 230 165 320 370 450 625 140 220 405 500 630
Pretension force
at the timing belt [N] 3) 50 70 110 115 83 160 185 225 313 70 110 203 250 315
Natural frequenzy [Hz] 3) 149 176 221 226 87 121 130 143 169 52 65 88 98 110
Torque drawback bolt
(oiled) [Nm] 4) 0,2 0,3 0,5 0,5 0,4 0,7 0,8 1,0 1,4 0,4 0,7 1,2 1,5 1,9
Distance force transmission
to the motor flange [mm]
18 18 18 18 21 21 21 21 21 30 30 30 30 30
Maximum permissible torque
on the ball screw [Nm] 5) 1,2 2,9 4,6 4,9 3,8 7,6 8,8 10,7 14,9 5,2 8,2 15,3 19,0 24,1
AXLT155 AXLT225 AXLT325 AXLT455
Pitch ball screw [mm] 5 20 5 10 25 5 10 101) 20 32 5 10 20 40
Pretension force
on the display unit [N] 2) 200 290 165 320 450 140 220 405 500 630 115 380 575 1650
Pretension force
at the timing belt [N] 3) 100 145 83 160 225 70 110 203 250 315 58 190 288 825
Natural frequenzy [Hz] 3) 159 192 87 121 143 52 65 88 98 110 20 36 44 75
Torque drawback bolt
(oiled) [Nm] 4) 0,4 0,6 0,4 0,7 1,0 0,4 0,7 1,2 1,5 1,9 0,3 1,1 1,7 4,9
Distance force transmission
to the motor flange [mm]
18 18 21 21 21 30 30 30 30 30 45 45 45 45
Maximum permissible torque
on the ball screw [Nm] 5) 4,2 6,2 3,8 7,6 10,7 5,2 8,2 15,3 19,0 24,1 7,0 24,1
36,6 104,8
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CAUTION:
Observe permissible motor shaft capacity; reduce pre-load and torque, if necessary.
Allow for 25% safety for pre-load via drawback bolt.
Please note:
Drawback bolt must be lubricated prior to mounting.
Please read the documentation of supplied motor.
Fig. 9
Clamping ring
Motor adapter
mounting screw
Drawback bolt
Motor shaft diameter [mm] 6 8 to 14 ex 15
Fastening torque clamp ring [Nm] 2 5 10
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Switches
Circuit diagrams
Mechanical switches or inductive proximity switches are available for position detection depending on
requirements.Professionalwiringispossibleduetostandardtwo-waydistributorandsensorboxes.
Two-way distributor
Two-way distributor
Sensor box with M12 plug connection for 4 or 6 circuit breaker
Ratedvoltage 32VDC
Supplyvoltage 10VDC...30VDC
Max.carryingcapacityperE/Asignal 1 A
Max.carryingcapacityperslot 2 A
Max.currentsum 3 A
Degree of soiling 3
Protectiontype IP68
Ambienttemperaturerange -25°C...80°C
Contactholder PBT(UL94V0)
Contactbasismaterial CuZn,nickelsublayerand
gold-plated
Tappedbushing CuZn,nickel-plated
Flammabilityclassacc.toUL94 V-0
1st M8 jack 2nd M8 jack
M12 connecter
4-pin 3-pin
Pole diagram
M8 jack
Contact configuration: 3- pin distributor
M12
connecter
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Maintencance and lubrication
General maintenance and care instructions
Drive systems
Thetoothedbeltdoesnotgenerallyrequiremaintenanceworkandwillbesettothecorrecttensionduring
manufacture.Retighteningisnotnecessaryduringservicelifewithintendeduse.Forservicingtheballscrew
drive,pleaseobservetheinformationinthemaintenanceintervalsandlubricantquantitiessection.
Please note:
 Inasystemthatutilisestwoaxesconnectedwithashaftthetoothedbeltsinbothaxesshouldbe
replaced.
Guiding systems
Becausetherollersintherollerguidesareequippedwithlifelonglubrication,theydonotneedtobeserviced.
Guiding system is performed during manufacture. Readjustment is unnecessary during service life with
intendeduse. Rollerguideshaftsaresupplied withoilvialubricatingfeltlocatedin thecarriage.Please
observetheinformationinthemaintenanceintervalsandlubricantquantitiessection.
Forballrailsystemmaintenance,pleaseobservetheinformationinthemaintenance intervals and lubricant
quantities section.
Toensurelongtermperformanceofthelinearaxis,itisnecessarytoperformperiodicinspectsforexternal
damage and contamination. In harsh ambient conditions with intensied contamination, the inspection
periodshouldbeadjustedaccordinglytoperformnecessarycleaningandrelubrication.Followinglonger
periodsoflinearaxisuse,itmaybenecessarytoreplacebrushscrapersand/orsealingstripinthecourse
ofcleaning.Pleaseobservethefollowingmountinginstructions.
Brush scraper replacement – AXC series
Totakeoutthebrushscraperandreplaceitwithanewone(g.10),loosenandremovethescrews.
Termsforsparepartsorderscanbefoundintheaccompanyingassemblydrawing.
Allmaintenanceandserviceworksmustbecarriedoutinpoweroffandsecuredstage.
Caution!Themotorhousingcanreachhightemperaturesduringoperation.
Fig.10
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