Nuova Mondial Mec MANTA COMPAT 200 LX Instructions for use

ORIGINAL INSTRUCTIONS
ENGLISH
NUOVA MONDIAL MEC Srl
Bridge Saw
Model: ________________________
Serial No.: ____________________
Construction Year :__________
Us
er Instructions and
Maintenance Manual

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Summary
Summary................................................................................................................................2
1Document Revision ........................................................................................................6
2Information and Management ofthe Document............................................................7
2.1 Purpose of the User Instructions and Maintenance Manual.....................................8
2.2 Preservation of the User Instructions and Maintenance Manual..............................9
2.3 How to read the User Instructions and Maintenance Manual..................................9
2.4 Conventions used ..................................................................................................10
2.5 Upgrade of the User Instructions and Maintenance Manual..................................11
2.6 Adressees of the User Instructions and Maintenance Manual................................11
2.7 Glossary.................................................................................................................11
2.7.1 Conventional Symbols– Machine Technical Data............................................12
3Warranty and Customer Service...................................................................................13
3.1 Warranty ...............................................................................................................14
3.2 Customer Service...................................................................................................15
4Main Information.........................................................................................................16
4.1 Manufacturer’s Details...........................................................................................17
4.2 Marking .................................................................................................................17
4.2.1 Position of the Machine Plate.........................................................................18
4.3 Conformity Declaration..........................................................................................19
5Main Safety Regulations...............................................................................................20
5.1 Main Safety Warnings............................................................................................21
5.2 Types ofOperators and SkillLevels........................................................................21
5.2.1 Main precautionary Measures of the Machine................................................22
5.3 Safety Warnings forDemolition.............................................................................23
5.4 Safety Warnings in case of Fire...............................................................................23
5.5 Machine not powered............................................................................................24
5.6 Use expected.........................................................................................................24
5.7 Wrong Uses ...........................................................................................................25
5.8 Position of the Operator ........................................................................................26
5.9 Dangerous Areas – Residual Risks ..........................................................................26
5.9.1 Warnings – Prohibitions – Prescriptions..........................................................26
5.10 Safety Devices....................................................................................................29
5.11 Information and Warnings on the Machine – Symbols .......................................29

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5.12 Individual ProtectionDevices .............................................................................29
6Out of Service and Demolition......................................................................................30
6.1 Introduction...........................................................................................................31
6.2 Setting of the Machine toInsulation......................................................................31
6.2.1 Insulation of the Machine...............................................................................31
6.3 Out of Service for Inactivity....................................................................................31
6.4 Demolition.............................................................................................................31
6.5 Materials used.......................................................................................................32
7Description of the Machine..........................................................................................33
7.1 Description of the Machine....................................................................................34
7.1.1 Composition of the Machine...........................................................................34
7.1.2 Accessories Supplied withthe Machine ..........................................................36
7.2 Operating Principle................................................................................................37
7.3 Specifications.........................................................................................................37
7.3.1 OverallDimensions.........................................................................................38
8Transportation andStorage..........................................................................................39
8.1 Safety Requirements for Handling..........................................................................40
8.2 Description of thePackaging..................................................................................40
8.3 Storage..................................................................................................................41
8.4 Transportation Modes ...........................................................................................42
8.4.1 Safety Requirements.......................................................................................42
8.4.2 Lifting – Handling the Machine .......................................................................42
8.4.3 The machine can be lifted only with lifting equipment, e.g. with forklift or
crane. 42
8.4.4............................................................................................................................42
8.4.5 Lifting – Handling with Lifting Equipment........................................................43
8.5 Preliminary Checks.................................................................................................44
8.6 Unpacking and Disposal of Packaging.....................................................................45
9Installation...................................................................................................................46
9.1 Safety Requirements for the Installation................................................................47
9.2 Preliminary Checks.................................................................................................47
9.3 Installation Preparations – Minimum Spaces .........................................................47
9.3.1 Admissible Ambient Conditions ......................................................................48
9.3.2 AirNoise.........................................................................................................48
9.4 Installation.............................................................................................................49
9.4.1 Positioning – Space Required..........................................................................49

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9.4.2 Unpacking the Machine..................................................................................50
9.4.3 Positioning of the Machine.............................................................................50
9.4.4 Removal of the cutting head blockage............................................................51
9.4.5 Electrical connection.......................................................................................51
9.4.6 Power supply outlet connection to the electrical panel...................................52
9.4.7 Check and control of power supply stages......................................................52
9.5 Wiring Diagrams ....................................................................................................53
9.6 The Cooling Unit ....................................................................................................53
10 Use of the Machine......................................................................................................54
10.1 Safety Requirements for the Proper Use ............................................................55
10.1.1 Executive Requirements .................................................................................55
10.2 Operator Workstation........................................................................................56
10.3 Vibrations Transmitted.......................................................................................56
10.4 Danger Zones .....................................................................................................56
10.5 Use and Functioning...........................................................................................56
10.5.1 Selectionand Installation of Tools...................................................................57
10.5.2 Removal and Assembly Tools..........................................................................57
10.5.3 Filling of the Tub with Coolant Water..............................................................58
10.5.4 Emptying the Tub............................................................................................58
10.5.5 Disk Cutting Height Positioning.......................................................................59
10.5.6 Disk Positioning for inclined cut at 45 °...........................................................59
10.5.7 PREPARATIONAND COMMISSIONING.............................................................60
10.5.8 Operating Modes............................................................................................60
10.5.9 Commissioning ...............................................................................................60
10.5.10 Unloaded Machine Testing..........................................................................63
10.5.11 Cutting Procedure.......................................................................................63
10.5.12 Rules for the cutting of the material............................................................64
10.5.13 Work Surface Extensor................................................................................65
11 Maintenance and Troubleshooting...............................................................................66
11.1 Maintenance and Cleaning.................................................................................67
11.2 Introduction.......................................................................................................67
11.3 Routine Maintenance.........................................................................................67
11.3.1 Cooling system................................................................................................67
11.3.2 Lubrication and greasing.................................................................................69
11.4 Extraordinary Maintenance and Cleaning...........................................................70

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11.4.1 Verification and tension of the leading group travel belt ................................70
11.4.2 Replacement of the toothed belt....................................................................70
11.4.3 Adjustment of the head wheels......................................................................71
11.4.4 Cleaning..........................................................................................................72
11.5 Shutting down – Inactivity of the Machine .........................................................72
11.6 Maintenance Register ........................................................................................72
11.7 Diagnostics and Troubleshooting........................................................................73
11.8 Assistance Service..............................................................................................74
12 Parts andAccessories...................................................................................................75
12.2 Parts...................................................................................................................76
12.2.1 How to Order Spare Parts...............................................................................76
12.3 Order References ...............................................................................................76

6 1003_R00_IT
1 Document Revision
Revision
Index
Revision Description
Revision Date
Revisor
Initials
00
First Issue 01/11/2013 MB

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2 Information and Management of the Document
Revision
Index
Revision Description
Revision Date
Revisor
Initials
00
First Issue 01/11/2013 MB

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Nuova Mondial Mec srl – Via La Pastora, 82 Cerasolo di Coriano – 47853 Rimini (Italy) – called from
now onwards: “Manufacturer”- realized these instructions.
This manuali s created in order to be used together with the machine here described; it must always
be with the machine, even in case of transfer to other user.
The content of this manual cannot be reproduced or given to third parties neither totally nor partially, in
any form, without express written consent by the Manufacturer.
The manufacturer reserves the right to modify the technical features of the machine here described
without prior notice.
Instructions, illustrations and data provided in this publication are based on the latest information
available at the time of writing and printing .
Images provided in this publication are not binding for the Manufacturer. They may not be exactly
identical to the machine utilized by the user. The manual is designed to ensure that this diversity does
not diminish the clarity and effectiveness of the information provided. When in doubt, before
proceeding, contact the Manufacturer.
Therefore you are suggested to carefully follow the instructions and warnings described in the texts of
the various chapters of the manual.
No part of this publication may be reproduced, stored, transmitted or otherwise recorded in any form
by means of electronic, mechanical, photostatic or others without permission and without the express
written consent of the Manufacturer.
The Manufacturer reserves the right to change the project and to make marketable improvements
without notifying customers who already have similar models.
Theprovideddocumentationismadeasfollows.
Instructions and Maintenance Manual
Attachments
2.1 Purpose of the User Instructions and Maintenance Manual
In order to safeguard the operator safety and avoid possible damage to the machine, before
performing any operation on the machine it is essential to read and understand every part of these
instructions.
These instructions are an integral part of the machine and are intended to provide all information
necessary to:
Move the machine, packed or unpacked, in conformity with the security terms provided by the
Manufacturer;
Install it correctly;
Give a deepened knowledge of its working way and its limits;
Use it correctly in conformity with the safety terms provided by the Manufacturer;
Make interventions of production change and maintenance in a correct and safe way;
Disassemble the machine in conformity with the safety terms provided by the Manufacturer
according to the regulations and the laws in force in defense of workers and environment
health;
Give a correct sensitization, training and information to the Workers towards principles,
prescriptions and prohibitions concerning the machine and its use in terms of security;
The information are provided in the Manufacturer's original language (Italian) and can be translated
into other languages in accordance with governmental regulations and / or agreements or commercial
needs.
ITALIAN is the original language of the documentation.

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Time spent reading this information will help to avoid risks to the health and safety of people and
economic damage.
2.2 Preservation of the User Instructions and Maintenance Manual
The Instructions and Maintenance Manual, named Instructions from now onwards, must always
accompany the machine. It is an integral part of the supply. In case it is damaged or unreadable, the
user must immediately request a copy according to the procedure for ordering spare parts.
Each machine is provided with a copy of the instructions in Italian and in the language of the country
where it is placed on the market and / or put into service.
The Instructions are provided in hard copy and are bound by means of ring binder. Each page is
numbered and the number of total pages of the document is shown on each sheet. Therefore, you can
check at any time the absence and the correct placement of parts of the instructions.
The Instructions must be kept in places suitable to store paper documents, so they must be dry, well-
known to the operators. Instructions should be used with care and the Binding must be kept in its
original condition, that means how it appeared when delivered with the machine.
2.3 How to read the User Instructions and Maintenance Manual
The Instructions are formed only by the chapters relative to the supplied machine and the functional
units composing it, except some differences anyway not prejudicing the correctness of the information.
The instructions are made in this way:
Paper Cover
Machine Identification Sheet
Chapters where the user can find general Information of the Machine
Chapters where the user can find specific Information relative to: Description, Transport and
Storing, Installation, Way of Working of the machine, Maintenance and Damages Searching.
It is sufficient to read the Summary to find the document composition.
General Chapters contain Information applicable to all machines of the same range.
Specific chapters contain Information relative to mechanical/electric/electronic units installed on the
machine, therefore all specific information must be searched in these chapters.
Therefore, the Instructions in the user’s hands describe the machine as it is supplied.

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2.4 Conventions used
In order to give greater prominence to the texts not to be overlooked, the manual can make use of the
following typographic conventions; it is necessary to read the manual very carefully in the sections
with the following symbols:
CAUTION
-
DANGER
This symbol indicates dangers that must be carefully
considered to avoid serious personal injuries
WARNING
-
CAUTION
This symbol indicates procedures and actions to be taken
in order to prevent damage to property.
NOTE - INFORMATION
This symbol is used to indicate points of particular
importance that should not be neglected
Table 1 – Typographic Conventions
Table 2 – Other Symbols used in the document
Obligation
Danger
Prohibition