Nuova Mondial Mec MANTA COMPAT 200 LX Instructions for use

ORIGINAL INSTRUCTIONS
ENGLISH
NUOVA MONDIAL MEC Srl
Bridge Saw
Model: ________________________
Serial No.: ____________________
Construction Year :__________
Us
er Instructions and
Maintenance Manual

Pagina 2di 87 3002_R00_IT
Summary
Summary................................................................................................................................2
1Document Revision ........................................................................................................6
2Information and Management ofthe Document............................................................7
2.1 Purpose of the User Instructions and Maintenance Manual.....................................8
2.2 Preservation of the User Instructions and Maintenance Manual..............................9
2.3 How to read the User Instructions and Maintenance Manual..................................9
2.4 Conventions used ..................................................................................................10
2.5 Upgrade of the User Instructions and Maintenance Manual..................................11
2.6 Adressees of the User Instructions and Maintenance Manual................................11
2.7 Glossary.................................................................................................................11
2.7.1 Conventional Symbols– Machine Technical Data............................................12
3Warranty and Customer Service...................................................................................13
3.1 Warranty ...............................................................................................................14
3.2 Customer Service...................................................................................................15
4Main Information.........................................................................................................16
4.1 Manufacturer’s Details...........................................................................................17
4.2 Marking .................................................................................................................17
4.2.1 Position of the Machine Plate.........................................................................18
4.3 Conformity Declaration..........................................................................................19
5Main Safety Regulations...............................................................................................20
5.1 Main Safety Warnings............................................................................................21
5.2 Types ofOperators and SkillLevels........................................................................21
5.2.1 Main precautionary Measures of the Machine................................................22
5.3 Safety Warnings forDemolition.............................................................................23
5.4 Safety Warnings in case of Fire...............................................................................23
5.5 Machine not powered............................................................................................24
5.6 Use expected.........................................................................................................24
5.7 Wrong Uses ...........................................................................................................25
5.8 Position of the Operator ........................................................................................26
5.9 Dangerous Areas – Residual Risks ..........................................................................26
5.9.1 Warnings – Prohibitions – Prescriptions..........................................................26
5.10 Safety Devices....................................................................................................29
5.11 Information and Warnings on the Machine – Symbols .......................................29

3002_R00_IT Pagina 3di 87
5.12 Individual ProtectionDevices .............................................................................29
6Out of Service and Demolition......................................................................................30
6.1 Introduction...........................................................................................................31
6.2 Setting of the Machine toInsulation......................................................................31
6.2.1 Insulation of the Machine...............................................................................31
6.3 Out of Service for Inactivity....................................................................................31
6.4 Demolition.............................................................................................................31
6.5 Materials used.......................................................................................................32
7Description of the Machine..........................................................................................33
7.1 Description of the Machine....................................................................................34
7.1.1 Composition of the Machine...........................................................................34
7.1.2 Accessories Supplied withthe Machine ..........................................................36
7.2 Operating Principle................................................................................................37
7.3 Specifications.........................................................................................................37
7.3.1 OverallDimensions.........................................................................................38
8Transportation andStorage..........................................................................................39
8.1 Safety Requirements for Handling..........................................................................40
8.2 Description of thePackaging..................................................................................40
8.3 Storage..................................................................................................................41
8.4 Transportation Modes ...........................................................................................42
8.4.1 Safety Requirements.......................................................................................42
8.4.2 Lifting – Handling the Machine .......................................................................42
8.4.3 The machine can be lifted only with lifting equipment, e.g. with forklift or
crane. 42
8.4.4............................................................................................................................42
8.4.5 Lifting – Handling with Lifting Equipment........................................................43
8.5 Preliminary Checks.................................................................................................44
8.6 Unpacking and Disposal of Packaging.....................................................................45
9Installation...................................................................................................................46
9.1 Safety Requirements for the Installation................................................................47
9.2 Preliminary Checks.................................................................................................47
9.3 Installation Preparations – Minimum Spaces .........................................................47
9.3.1 Admissible Ambient Conditions ......................................................................48
9.3.2 AirNoise.........................................................................................................48
9.4 Installation.............................................................................................................49
9.4.1 Positioning – Space Required..........................................................................49

Pagina 4di 87 3002_R00_IT
9.4.2 Unpacking the Machine..................................................................................50
9.4.3 Positioning of the Machine.............................................................................50
9.4.4 Removal of the cutting head blockage............................................................51
9.4.5 Electrical connection.......................................................................................51
9.4.6 Power supply outlet connection to the electrical panel...................................52
9.4.7 Check and control of power supply stages......................................................52
9.5 Wiring Diagrams ....................................................................................................53
9.6 The Cooling Unit ....................................................................................................53
10 Use of the Machine......................................................................................................54
10.1 Safety Requirements for the Proper Use ............................................................55
10.1.1 Executive Requirements .................................................................................55
10.2 Operator Workstation........................................................................................56
10.3 Vibrations Transmitted.......................................................................................56
10.4 Danger Zones .....................................................................................................56
10.5 Use and Functioning...........................................................................................56
10.5.1 Selectionand Installation of Tools...................................................................57
10.5.2 Removal and Assembly Tools..........................................................................57
10.5.3 Filling of the Tub with Coolant Water..............................................................58
10.5.4 Emptying the Tub............................................................................................58
10.5.5 Disk Cutting Height Positioning.......................................................................59
10.5.6 Disk Positioning for inclined cut at 45 °...........................................................59
10.5.7 PREPARATIONAND COMMISSIONING.............................................................60
10.5.8 Operating Modes............................................................................................60
10.5.9 Commissioning ...............................................................................................60
10.5.10 Unloaded Machine Testing..........................................................................63
10.5.11 Cutting Procedure.......................................................................................63
10.5.12 Rules for the cutting of the material............................................................64
10.5.13 Work Surface Extensor................................................................................65
11 Maintenance and Troubleshooting...............................................................................66
11.1 Maintenance and Cleaning.................................................................................67
11.2 Introduction.......................................................................................................67
11.3 Routine Maintenance.........................................................................................67
11.3.1 Cooling system................................................................................................67
11.3.2 Lubrication and greasing.................................................................................69
11.4 Extraordinary Maintenance and Cleaning...........................................................70

3002_R00_IT Pagina 5di 87
11.4.1 Verification and tension of the leading group travel belt ................................70
11.4.2 Replacement of the toothed belt....................................................................70
11.4.3 Adjustment of the head wheels......................................................................71
11.4.4 Cleaning..........................................................................................................72
11.5 Shutting down – Inactivity of the Machine .........................................................72
11.6 Maintenance Register ........................................................................................72
11.7 Diagnostics and Troubleshooting........................................................................73
11.8 Assistance Service..............................................................................................74
12 Parts andAccessories...................................................................................................75
12.2 Parts...................................................................................................................76
12.2.1 How to Order Spare Parts...............................................................................76
12.3 Order References ...............................................................................................76