Nussbaum SPRINTER MOBIL 2500 User manual

SPRINTER MOBIL 2500 HYMAX PRO 2500
SPRINTER MOBIL 3000 HYMAX PRO 3000
Serien Nr. / Serial No. / Nº d. serie:
Otto Nußbaum GmbH&Co. KG • Korker Str. 24 • D-77694 Kehl-Bodersweier
www.nussbaum-group.de • E-Mail: [email protected]
Service Hotline Germany: 0800-5288911
Service Hotline International: [phone]
OPI_SPRINTER MOBIL 2500-3000 - HYMAX PRO 2500-3000_V2.0_DE-EN-FR-ES-IT_032018
Made
in
Germany
ORIGINALBETRIEBSANLEITUNG OPI_SPRINTER MOBIL 2500-3000 - HYMAX PRO 2500-3000_V2.3_DE-EN-FR-ES-IT
Betriebsanleitung | Prüfbuch
mit Ersatzteilliste
Operating manual | Inspection book
including spare parts list
Manuel d’exploitation | Carnet de contrôle
avec liste des pièces détachées
Instrucciones de servicio | Libro de inspección
con lista de piezas de recambio
Manuale operativo | Registro di controllo
con lista pezzi di ricambio

OPI_SPRINTER MOBIL 2500-3000 - HYMAX PRO 2500-3000_V2.3_DE-EN-FR-ES-IT 3
DEUTSCH
Einleitung ___________________________________________7
AufstelIungsprotokolI_________________________________8
Übergabeprotokoll __________________________________9
1 Allgemeine Information__________________ 10
1.1 Aufstellung und Prüfung der Anlage __________ 10
1.2 Gefährdungshinweise________________________ 10
2 Stammblatt der Anlage __________________ 11
2.1 Hersteller ____________________________________ 11
2.2 Verwendungszweck _________________________ 11
2.3 Änderungen an der Konstruktion _____________ 11
2.4 Wechsel des Aufstellungsortes ________________ 11
2.5 Konformitätserklärungen _____________________ 12
2.6 EG-Baumusterprüfbescheinigung _____________ 14
3 Technische Information __________________ 15
3.1 Technische Daten ___________________________ 15
3.2 Sicherheitseinrichtungen _____________________ 15
3.3 Datenblatt __________________________________ 16
3.4 Hydraulikplan________________________________ 17
3.5 Elektroschaltplan ____________________________ 18
4 Sicherheitsbestimmungen________________ 28
4.1 Sicherheitsüberprüfung_______________________ 28
5 Bedienungsanleitung ____________________ 29
5.1 Anheben des Fahrzeuges ____________________ 29
5.2 Senken des Fahrzeuges ______________________ 30
6 Verhalten im Störungsfall_________________ 30
6.1 Auffahren auf ein Hindernis___________________ 31
6.2 Notablass bei Stromausfall____________________ 31
7 WartungundPegederAnlage __________ 32
7.1 Wartungsplan der Anlage ____________________ 32
7.2 Bei Bedarf oder sichtbarer Beschädigung _____ 32
7.3 ReinigungundPegederAnlage_____________ 33
7.4 ReinigungundPegevonEdelstahl ___________ 34
8 Montage und Inbetriebnahme ___________ 34
8.1 Aufstellungsrichtlinien ________________________ 34
8.2 Inbetriebnahme _____________________________ 35
8.3 Wechsel des Aufstellungsortes ________________ 35
8.4 Auswahl der Dübel___________________________ 36
8.5 Montage____________________________________ 36
9 Sicherheitsprüfungen ____________________ 37
9.1 EinmaligeSicherheitsprüfungvorInbetrieb
nahme ______________________________________ 38
9.2 Regelmäßige Sicherheitsprüfung und Wartung 39
9.3 Außerordentliche Sicherheitsprüfung__________ 49
ENGLISH
Introduction_______________________________________ 51
Set up protocol____________________________________ 52
Transfer protocol __________________________________ 53
1 General information _____________________ 54
1.1 Set up and test the system ___________________ 54
1.2 Hazard information __________________________ 54
2 System master sheet_____________________ 55
2.1 Manufacturer________________________________ 55
2.2 Purpose _____________________________________ 55
2.3 Changes to the design / construction_________ 55
2.4 Changing the assembly location _____________ 55
2.5 Declarations of conformity ___________________ 56
2.6 ECtypeexaminationcerticate ______________ 58
3 Technical information____________________ 59
3.1 Technical data ______________________________ 59
3.2 Safetydevices_______________________________ 59
3.3 Data sheet __________________________________ 60
3.4 Hydraulic plan _______________________________ 61
3.5 Electrical circuit diagram_____________________ 62
4 Safety regulations _______________________ 63
4.1 Safety inspection ____________________________ 63
5 Operating manual_______________________ 63
5.1 Liftingthevehicle ____________________________ 64
5.2 Loweringthevehicle_________________________ 64
6 Behavior in cases of error ________________ 65
6.1 Movingontoanobstacle ____________________ 65
6.2 Emergency discharge during blackout________ 65
7 Maintenance and care of the system_____ 66
7.1 System maintenance plan ___________________ 66
7.2 Asrequiredorvisibledamage ________________ 66
7.3 Cleaning and care of the system _____________ 67
7.4 Cleaning and care of stainless steel___________ 68
8 Assembly and commissioning____________ 68
8.1 Set up guidelines ____________________________ 68
8.2 Commissioning ______________________________ 69
8.3 Changing the assembly location _____________ 69
8.4 Selecting the anchors ________________________ 70
8.5 Assembly ____________________________________ 70
9 Safety inspection ________________________ 71
9.1 Single safety inspection before commissioning 72
9.2 Regular safety inspection and maintenance __ 73
9.3 Exceptional safety inspection_________________ 83

OPI_SPRINTER MOBIL 2500-3000 - HYMAX PRO 2500-3000_V2.3_DE-EN-FR-ES-IT 51
ENGLISH Translation
Introduction
Nußbaum products are a result of many years of
experience. A high quality standard and superior
concept guarantees you reliability, long lifetimes
andeconomicaloperation.Topreventunnecessa-
ry damage and hazards, read this operating ma-
nual carefully and always comply with its contents.
!Any other use, or use beyond purpose is consi-
dered improper.
!Otto Nußbaum GmbH & Co.KG is not liable for
any resulting damage. The operating company
alone carries the risk.
Proper use also includes:
• Adherence to all instructions in this operating ma-
nual.
• Compliance with inspection and maintenance
work and the inspections stipulated.
• The operating manual is to be followed by all per-
sonnel working on the system. This is notably with
regards to Section 3 „Safety conditions“.
• In addition to safety information from the opera-
ting manual, comply with rules and regulations at
the location of use.
• Proper system handling.
Operating company obligations:
The operating company is obliged to only permit
personnel to work on the system who
• Understand the principle regulations about work
safety and accident prevention and who have
been trained in working with the system.
• Havereadthesafetysectionandwarninginfor-
mation in this operating manual, have under-
stooditandconrmedlearningwithasignature.
Hazards in working with the system:
Nußbaumproductshavebeendesignedandbuilt
to state-of-the-art and to recognized safety stan-
dards.However,improperusemayleadtohazards
to life and limb of the user or result in property da-
mage.
The system may only be operated
• For proper intended use
• If it is technically in perfect condition
Organizational measures
• The operating manual is always to be kept ready
at the location of use of the system.
• Supplemental to the operating manual, refer to
andcomplywithgenerallyvalidlegalandother
bindingregulationsforaccidentpreventionand
forenvironmentalprotection.
• Checkoccasionallythatpersonnelhaveanawa-
reness of hazards and safe work in compliance
with the operating manual!
• Usepersonalprotectiveequipmentasneededor
required by regulations.
• All safety and hazard information on the system is
to be kept in a legible condition!
• Replacementpartsmustmeettechnicalspeci-
cations of the manufacturer. This is only guaran-
teed for original parts.
• Deadlinespresetorgiven in the operatingma-
nual for repeating tests / inspections must be fol-
lowed.
Maintenance work, error removal
Comply with pre-determined setting, main-
tenance and inspection work and intervals
in the operating manual, including details for
exchangingparts/partttings!Theseactivitiesmay
onlybedonebyspecialistswhohaveparticipated
in a special factory training.
Guarantee and liability
• In principle, our „General sales and supply condi-
tions“ apply.
Guarantee and liability claims for personal and
property damage are excluded if due to one or
more of the following causes:
• Improper use of the system.
• Improper assembly, commissioning, operation
and maintenance of the system.
• Operating the system with defective safety de-
vices or improperly attached or nonfunctional
safetyandprotectiondevices.
• Non-compliance with information in the opera-
ting manual in terms of transport, storage, assem-
bly, commissioning, operation, maintenance and
ttingofthesystem.
• Independent construction changes to the system.
• Independent changes to the system (e.g. drive
ratios:power,rotationspeed,etc.)
• Independent changes to the system (e.g. drive
ratios:power,rotationspeed,etc.).
• Improperly done repairs.
• Catastrophic cases due to foreign inuences or
force majeure.

52 OPI_SPRINTER MOBIL 2500-3000 - HYMAX PRO 2500-3000_V2.3_DE-EN-FR-ES-IT
Set up protocol
iAfter successful set up, complete this form fully, sign it, make a copy and send to the manufacturer
within a week.
Otto Nußbaum GmbH & Co.KG
Korker Straße 24
D-77694 Kehl-Bodersweier
The system with serial number _________________________ wassetupon(date)__________________________
at(companyname) _________________________________ in(town,city)_________________________________
checked for function and safety and put into operation.
Thesetupwasdonebytheoperatingcompany/specialist(scoreouttheonethatdoesnotapply).
Theoperatingcompanyconrmspropersystemsetup,hasreadandwillcomplywithallinformationcon-
tained in this operating manual and inspection book, and will keep this document accessible to trained
operators at all times.
Thespecialistconrmspropersystemsetup,hasreadallinformationinthisoperatingmanualandinspec-
tion book, and has transferred the documents to the operating company.
Onlylloutifthesystemhasaxedanchor.
Anchorused*) ___________________________________________________________
Type/ brand
Minimumanchordepth*)compliedwith: __________mm
Tighteningtorque*)compliedwith: __________Nm
_________________________ _____________________________________________ _________________________
Date Name, operating company and company stamp Operating company signature
_________________________ _____________________________________________ _________________________
Date Name, specialist Signature of specialist
Servicepartner: _________________________________________________________________________
Stamp
*) See enclosed anchor manufacturer sheet

OPI_SPRINTER MOBIL 2500-3000 - HYMAX PRO 2500-3000_V2.3_DE-EN-FR-ES-IT 53
Transfer protocol
The system __________________________________________
with serial number ___________________________________ wassetupon(date)__________________________
at(companyname) _________________________________ in(town,city)_________________________________
checked for function and safety and put into operation.
Thefollowinglistedpeople(operators)weretrainedtohandletheliftafteritwassetupbyatrainedassem-
blerofthemanufactureroracontractpartner(specialist).
(Date,name,signature,emptylinesmusthaveascoredout)
_________________________ _____________________________________________ _________________________
Date Name Signature
_________________________ _____________________________________________ _________________________
Date Name Signature
_________________________ _____________________________________________ _________________________
Date Name Signature
_________________________ _____________________________________________ _________________________
Date Name Signature
_________________________ _____________________________________________ _________________________
Date Name Signature
_________________________ _____________________________________________ _________________________
Date Name, specialist Signature of specialist
Servicepartner: _________________________________________________________________________
Stamp

54 OPI_SPRINTER MOBIL 2500-3000 - HYMAX PRO 2500-3000_V2.3_DE-EN-FR-ES-IT
1 General information
Technical documentation contains important infor-
mation for safe operation and for retaining functio-
nal safety of the system.
• Toverifysystemsetup,thesetupprotocolformis
to be signed and sent to the manufacturer.
• Formsareavailableinthisinspectionbookforuse
inverifyingsingle,regularandextraordinarysafe-
ty checks. Use the forms to document inspections
andleavethecompletedformsintheinspection
book.
• The system master forms must record changes to
the construction and changes to set up location.
1.1 Set up and test the system
Safetyrelevantwork onthesystem and safetyin-
spections may only be done by personnel speci-
callytrainedtocarryitout.Theyaredesignated
in general and in this documentation as technical
experts and specialists.
• Technical experts are people (freelance expert
engineers,TÜVspecialists)thatmayinspectand
assess due to their education and experience
with lift systems. They are knowledgeable in the
appropriatework safetyandaccidentpreventi-
on regulations.
• Specialists(competentpeople)arepeoplewho
have sufcient knowledge and experience with
lift systems and have participated in a special
factory training by the system manufacturer.
1.2 Hazard information
To become aware of the hazardous points and im-
portant information, the following three symbols are
usedwiththedescriptivemeaning.Payparticular
attention to text positions that are labeled by these
symbols.
iNote! Labels information about a key function
or points to an important remark!
! Caution!identiesawarningofpossiblesystem
damage or other operating company property
damage if the highlighted process is not done
properly!
Danger!identiesadangertolifeand
limb, if the highlighted process is not
done properly there is a mortal dan-
ger!

OPI_SPRINTER MOBIL 2500-3000 - HYMAX PRO 2500-3000_V2.3_DE-EN-FR-ES-IT 55
2 System master sheet
2.1 Manufacturer
Otto Nußbaum GmbH & Co.KG
Korker Straße 24
D-77694 Kehl-Bodersweier
2.2 Purpose
TheSPRINTERMOBILHYMAXPROliftisaliftingaccessoryfortheliftingofvehiclesuptoatotalweightof
2,500 kg or 3,000 kg, in normal workshop operation at a maximum load distribution of 3:2 in or against the
driveindirection.
Additionally,thereisadistinctionbetweencarsoperatedwithfrontorreardrive.
Theliftisnotsetupforstandingonthereceivingplateorforpersonnelconveyance.
Theliftcanbeusedexibly.Anysolid,evensurfacecanbeusedasasetuplocation.However,itcanalso
befastenedtotheoor.
The set up of the standard lift is not permitted in explosion endangered work shops.
Afterconstructionandsignicantmaintenancechangesonloadcarryingpartstheliftingtablemustbe
inspectedafterwardsbyaspecialistwhoapprovesthechanges.
Operation of the lift is done by an operating unit that is located immediately next to the lift.
2.3 Changes to the design / construction
Inspections by a technical expert are required before recommissioning (date, type of change, technical
expertsignature).
______________________________________________________________________________________________________
______________________________________________________________________________________________________
Name, address of technical expert
_________________________________________________ _________________________________________________
Location, date Technical expert signature
2.4 Changing the assembly location
Inspections by a technical expert are required before recommissioning (date, type of change, specialist
signature).
______________________________________________________________________________________________________
______________________________________________________________________________________________________
Name, address of technical expert
_________________________________________________ _________________________________________________
Location, date Technical expert signature

56 OPI_SPRINTER MOBIL 2500-3000 - HYMAX PRO 2500-3000_V2.3_DE-EN-FR-ES-IT
2.5 Declarations of conformity
2.5.1 SPRINTER mobil 2500 | SPRINTER mobil 3000 | SPRINTER NT

OPI_SPRINTER MOBIL 2500-3000 - HYMAX PRO 2500-3000_V2.3_DE-EN-FR-ES-IT 57
2.5.2 HYMAX PRO 2500 | HYMAX PRO 3000 | HYMAX PRO 3000 PH

58 OPI_SPRINTER MOBIL 2500-3000 - HYMAX PRO 2500-3000_V2.3_DE-EN-FR-ES-IT
2.6 ECtype-examinationcerticate
2.6.3 SPRINTER mobil 2500 | SPRINTER mobil 3000

OPI_SPRINTER MOBIL 2500-3000 - HYMAX PRO 2500-3000_V2.3_DE-EN-FR-ES-IT 59
3 Technical information
3.1 Technical data
SPRINTER MOBIL 2500 - HYMAX PRO 2500
System load capacity 2,500 kg
Load distribution Max. 3:2 or 2:3 in or
againstthedrivein
direction (Consider the
centre of mass of the
vehicle)
Effectiveliftingrangeof
the system
Approx. 990 mm
System lift time Approx. 15.8 s with
2,500 kg load
System lowering time Approx. 10.8 s with
2,500 kg load
Operating pressure Approx. 220 bars
Pressurereliefvalve Approx. 260 bars
Fillingvolumeoilcon-
tainer
Approx. 8 litres
Noiselevel ≤70dB(A)
On-site connection 3~/N+PE, 400 V, 50 Hz
with 16 A fuses, slow,
according to VDE regu-
lations
SPRINTER MOBIL 3000 - HYMAX PRO 3000
System load capacity 3,000 kg
Load distribution Max. 3:2 or 2:3 in or
againstthedrivein
direction (Consider the
centre of mass of the
vehicle)
Effectiveliftingrangeof
the system
Approx. 990 mm
System lift time Approx. 16.9 s with
3,000 kg load
System lowering time Approx. 10.9 s with
3,000 kg load
Operating pressure Approx. 240 bars
Pressurereliefvalve Approx. 260 bars
Fillingvolumeoilcon-
tainer
Approx. 8 litres
Noiselevel ≤72dB(A)
On-site connection 3~/N+PE, 400 V, 50 Hz
with 16 A fuses, slow,
according to VDE regu-
lations
3.2 Safety devices
• Over-pressure valve
Hydraulicsystemfuseagainstoverpressure.
• Bezel in cylinder connection
Secure against lifting and lowering the system too
fast.
• Main switch (2) with locking device
Fusetopreventunauthorizeduse.
• Dead man controls
The corresponding movement stops when the
operatingbutton(“LIFT”(3)or“LOWER”(4))isre-
leased.
• Foot bumper (15) on the lift
Protection against crushing.
• CE-STOP + acoustic warning signal (optional)
Secure against shear and crushing points in the
foot area.

60 OPI_SPRINTER MOBIL 2500-3000 - HYMAX PRO 2500-3000_V2.3_DE-EN-FR-ES-IT
3.3 Data sheet
3.3.1 SPRINTER MOBIL 2500 - HYMAX PRO 2500 | SPRINTER MOBIL 3000 - HYMAX PRO 3000
ca. 25-30
Bodenfreiheit
ground clearance
(nur ohne Fahrzeug)
Automotive-Lift movable only without load
Hebebuehne fahrbereit
1832
100-990
mobiles Hydraulikaggregat mobile operating unit
Jede befestigte und gerade Oberfläche eignet sich als Aufstandsfläche. Every solid and level surface is suitable as location.
(*) Optional: Wird die Hebebühne verdübelt ist ein Fundament mit einer Betonqualität min.C20/25 und Betonstärke von min.160mm zu gewährleisten. A concrete quality min. C20/25 and a thickness of min.160 mm is necessary if the lift is fasten on a foundation.
Alle Masse in mm. All dimensions in millimeter.
2010
2010
870 450450
1400
Einfahrrichtung Drive in Direction
X
XX
Sprinter mobil 2500 Tragfähigkeit: 2500 kg capacity Sprinter mobil 3000 Tragfähigkeit: 3000 kg capacity Eigengewicht: ca.480kg own weight
X Fahrzeug mit Frontmotor XX Fahrzeug mit Heckmotor
1400
3m flexibler Hydraulikschlauch
3m flexible hydraulic hose
1910
1770
elek. Anschluß: electric connection 3PH,N+PE,400V,50Hz Absicherung 16 Ampere träge
min.160*
Mass- und Konstruktionsaenderungen vorbehalten! Subject to alterations!
Nr Aenderung Datum
Name
Urspr. Ersatz fuer: Ersatz durch:
Zeichnungsnummer
Benennung
Norm Gepr. Bearb.
Datum Name
05.11.14
mg
7686_NB
Sprinter Mobil 2500 / HYMAX PRO 2500 Sprinter Mobil 3000 / HYMAX PRO 3000
a
Zeichnung ueberarbeitet
13.1.17 mh
5
025SPB00110
870
880
b
lichtes Maß Bodenschiene hinzu
13.1.17 mh
c
Universalaggr. hinzu
12.02.18
mh

OPI_SPRINTER MOBIL 2500-3000 - HYMAX PRO 2500-3000_V2.3_DE-EN-FR-ES-IT 61
3.4 Hydraulic plan
Zeichnungsnummer
Sprinter Mobil 2018
1
Nr. Version
Name
Datum
von
Bearb.
Datum Name Benennung
Blatt
1
140218 SBr
V00
000jl31150
Z2
Z1
Stückliste:
0.1 Ölbehälter 000sta01600
0.2 Saugfilter 980012
0.3 Unterölotor 3,0 kW 2pol. 992658
0.4 Zahnradpumpe 2.1cm³ 980141
0.5 Ölpeilstab 982186
1.0 Block kpl. 000jl31150
1.1 Druckbegrenzungsventil 155211
1.2 2/2 Wegesitzventil 982070
1.3 Rückschlagventil 983700
1.4 Stromregelventil 982602
0.11 Zylinder 025SPB42001
Hydraulikschlauchsatz 982660
0.11 0.11
0.1
0.5
0.2
M
0.3
0.4
D1,2mm
D1,2mm
MV1 MV2
P1
T
1.0 P2
B
A
MeP
MeA MeB
SB
RV1 RV2
Dr
DBV
1.1
1.2 1.2
1.3 1.3
1.4
1.5
0.1 000STA01600 OIL CONTAINER
0.2 980012 SUCTION FILTER
0.3 992658 UNDEROILMOTOR3.0KW2POL.
0.4 980141 MECHANICAL PUMP 2.1 CM³
0.5 982186 OIL DIPSTICK
1.0 000JL31150 BLOCKCPL.
1.1 155211 PRESSURE RELIEF VALVE
1.2 982070 2/2DIRECTIONALSEATEDVALVE
1.3 983700 CHECK VALVE
1.4 982602 FLOW CONTROL VALVE
0.11 025SPB42001 CYLINDER
9025SPB01491 HYDRAULIC HOSE SET

62 OPI_SPRINTER MOBIL 2500-3000 - HYMAX PRO 2500-3000_V2.3_DE-EN-FR-ES-IT
3.5 Electrical circuit diagram
Object: Sprinter Standard II
System:
Customer:
Circuit diagram number: Sprinter Standard II/02/15/001
Grounding according to local regulations
Before commissioning check whether the nominal
motor current matches the motor protection relay.
Check all terminal points for proper connection
and that all contact screws are tight.
Before commissioning, check all wiring and controls
for proper function. Do not permit commissioning
from the unauthorized side.
These plans were generated on a CAD system. To
keep plans to the current state, we ask that you re-
quest Nussbaum to make the changes.
These circuit diagrams are intellectual property.
Theymaynotbegiventothirdpartiesorreprodu-
ced without our permission!
Rights to make changes are retained.
Circuit diagram and switch documents
Circuit diagrams were made to the best of our
knowledge.
Nowarrantyforthecorrectnessofprovidedcircuit
diagramsandswitchdocumentsisgiven.Thisispar-
ticularlyrelevantforswitchesthatwerecompleted
by us according to third party plans. This was done
by us from purchaser provided manufacturer do-
cumentation.
Functional test of switch systems
Circuit diagrams are not standard documents.
When checking the control cabinet at the facto-
ry, eld devices such as sensors, thermostats and
motors cannot be included. For this reason, even
with careful inspection, functional and switch errors
cannotalwaysbeprevented.
Decienciesareremovedwithinthescopeofgu-
arantee during commissioning. During commissio-
ning,ifourservicesarenotused,thennodecien-
cy liability is accepted. Rework, including informing
of circuit diagrams of switch systems not commissi-
onedbyusarethereforeonlydonetoaninvoice
according to our service terms and conditions.
Costs for rework by third parties cannot be houno-
red.
Safety inspection and safety measures
The control cabinet has been produced, set up
and inspected according to recognized technolo-
gy rules according to VDE0100/0113 and accident
preventionregulationVBG4(electricalsystemsand
equipment)
The following tests were done:
• Voltage test and/or insulation test of the control
cabinet according to VDE0100/5.73
• Inspection of effectiveness of the safety
measures used for indirect contact according to
VDE0100g/7.75 para. 22
• Functional test and part test according to
VDE560/11.87
Implemented safety measures:
• Protection against direct contact according to
VDE0100/5.73. Para. 4
• Protection against indirect contact according to
VDE0100/5.73. Para. 5
i See chapter 3.5 in the german
version for the diagrams.

OPI_SPRINTER MOBIL 2500-3000 - HYMAX PRO 2500-3000_V2.3_DE-EN-FR-ES-IT 63
4 Safety regulations
When working with systems comply with legal ac-
cident prevention regulations according to BGG
945, inspection of lifts; BGR 500 and operation of
systems;VBG14.
Particular attention is drawn to compliance with
the following regulations:
• When operating the system, follow safety regula-
tions and operating instructions in the operating
manual.
• The total weight of the accepted load may not
exceed
- 2,500 kg for SPRINTER MOBIL 2500 - HYMAX PRO
2500 and
- 3,000 kg for SPRINTER MOBIL 3000 - HYMAX PRO
3000, where a maximum load distribution of 3:2
or2:3inoragainstthedriveindirectionisper-
mitted.
• Only personnel aged 18 or over may operate
systems independently, they must be trained in
systemoperationandhavetheirworkveriedby
the company. They must be explicitly tasked with
operatingthesystem(excerptfromBGR500),see
transfer protocol.
• Operation of the system is only permitted on a
smooth, solid surface.
• During lifting or lowering, the work area of the sys-
tem should be clear or people.
• Itisprohibitedfrommovingpeoplewiththelift.
• It is prohibited to climb onto the system.
• After design and maintenance on load bearing
parts the system must be inspected by a techni-
cal expert.
• Initial access into the system may only be done
afterthemainswitch(2)isoffandlocked.
• For vehicles with low oor clearance or custom
equipment,checkinadvancewhetheritcould
be damaged.
• Consider any possible centre of mass shifts when
disassemblingheavyvehiclecomponents.
4.1 Safety inspection
The safety inspection is required to guarantee ope-
rational safety of the lift system. It is to be done:
1.Beforerstcommissioningaftersettingupthelift
system use the „single safety inspection“ form
2.Afterrstcommissioning,checkregularlyatleast
once per year.
Use the „regular safety inspection“ form
3. After changes to the lift system construction
Use the „extraordinary safety inspection“ form
!Single and regular safety inspections must be
done by a specialist. It is recommended to do
maintenance at the same time.
iAfter a change in construction (for example
changing the load carrying capacity or chan-
ging the lifting height) and after signicant
maintenance on load carrying parts (e.g. wel-
ding work), inspection by a technical expert is
required (extraordinary safety inspection)
This inspection book contains forms with a detailed
inspection plan for safety inspections. Please use
the appropriate form, record the condition of the
inspectedsystemandleavethecompletedformin
this inspection book.
5 Operating manual
When handling the system, it must ab-
solutely comply with safety regulati-
ons. Carefully read the safety regulati-
onsinSection3beforerstoperation!
To prevent operation by unauthorized
people, secure the main switch (2) af-
ter working height has been reached.
1
3/4
2
1 Cover hood 2 Main switch
3 “LIFT” button 4 “LOWER” button
For SPRINTER MOBIL - HYMAX PRO lifts,
the motor of the vehicle supported
mustalwaysbeonthexedbearing
side, otherwise the vehicle could fall.
The total centre of mass of the vehi-
cle and its load must be between 100
mmand600mmawayfromthexed
bearing towards the middle of the lift,
otherwise the vehicle could fall.
Slowlydrive thevehicletothemiddle inboththe
lengthwiseandcrosswisedirectionsoverthedrive
in rails.

64 OPI_SPRINTER MOBIL 2500-3000 - HYMAX PRO 2500-3000_V2.3_DE-EN-FR-ES-IT
Vehicle with front-wheel drive:
The center of gravity
of the vehicle inclu-
ding load must be
between 100 mm
and 600 mm from
the stationary bea-
ring towards the
middle of the lift.
xed bearing
CG = center of gravity
xed bearing 008
Vehicle with rear-wheel drive:
The center of gravity
of the vehicle inclu-
ding load must be
between 100 mm
and 600 mm from
the stationary bea-
ring towards the
middle of the lift.
xed bearing
CG = center of gravity
xed bearing 009
The center of gravity
of the vehicle inclu-
ding load must be
between 100 mm
and 600 mm from
the stationary bea-
ring towards the
middle of the lift.
CG = center of gravity
xed bearing 010
5.1 Lifting the vehicle
!Warning! The hydraulic lines may not be driven
over. This can lead to damage and, if leaks re-
sult, even to the lift sinking.
!The total centre of mass must be considered.
iIf required, use the ramps for safe acceptance
of the vehicle.
• Securethevehicleagainst rolling;pullthehand
brake, engage the gears.
• Inspect the hazardous area.
No person or object may stand in the working
area of the lift, or on the lift.
• Switchoncontrols.Turnthemainswitch(2)topo-
sition„1“(seegure007).
• Position polymer overlays below the points spe-
ciedbythevehiclemanufacturer.Thepolymer
overlaysmaynotbeplacedonedge,otherwise
thevehiclecouldfall.
• Liftthevehicle.Pushthe„LIFT“(3)button.
• If the wheels are not blocked, interrupt the lifting
process and check for proper seating of the po-
lymeroverlays.
• Raisethevehicletothedesiredworkingheight.
• Then position the operating unit in such a way
thattheexiblehosepackage(protectiveand
hydraulic hose) cannot be damaged by exter-
nalinuences(suchasbeingdrivenoverbythe
load)
5.2 Lowering the vehicle
!Warning! The hydraulic lines may not be driven
over. This can lead to damage and, if leaks re-
sult, even to the lift sinking.
• Inspect the hazardous area. No person or object
may stand in the working area of the lift, or on the
lift.
!The vehicles cannot be lowered into the lowest
position without wheels. Otherwise the lift can-
not raise the load using its own force. The vehi-
cle could be damaged.
015
• Lowerthevehicletothedesiredworkingheight.
Pushthe„LOWER“button(4)(seegure007).
• The system is equipped with an optional CE-STOP
During„LOWER“(4)tothelowestposition,thesys-
tem stops at a height of 300 mm.
To allow the system to lower further, it is necessa-
rytoreleasethe„LOWER“button(4)andpressit
again.

OPI_SPRINTER MOBIL 2500-3000 - HYMAX PRO 2500-3000_V2.3_DE-EN-FR-ES-IT 65
A signal tone sounds until the system has reached
the lowest position.
• Theentireloweringprocessmustbeobserved.
• If the lift is in the detectable lowest position, re-
movethepolymeroverlaysanddrivethevehicle
from the lift
6 Behavior in cases of error
Defectiveoperationalreadinessofthesystemmay
be due to a simple error. Check the system for the
listed sources of error.
Iftheerrorcannotberemovedafteraninspection
tothenamedcauses,theninformcustomerservice
or your dealer.
Problem: Motor does not start
Possible causes: Remedy:
No power supply Check the power supply
Themainswitch(2)is
not switched on, or is
defective
Check the main switch
(2).
Defectivefuse Havefuseschecked
"LIFT"(3)buttondefec-
tive
Informcustomerservice
Motordefective Informcustomerservice
Problem: Motor starts, load is not lifted
Possible causes: Remedy:
Loadistooheavy Unload the lift
Hydraulicoilllinglevel
is too low
Rellhydraulicoil
Emergency discharge
xtureisnotclosed
Check emergency
dischargexture
Pressure line leaking Informcustomerservice
The connector for the
left is designed for a
clockwise phase order.
Your power socket may
not match. One of the
phases must be swap-
ped.
Problem: The lift cannot be lowered
Possible causes: Remedy:
Lifting table is sitting on
an obstacle
See7.1Movingontoan
obstacle
Hydraulicvalvedefec-
tive
Informcustomerservice
"LOWER"(4)button
defective
Informcustomerservice
Incorrect push button
actuated
Push the correct push
button
6.1 Moving onto an obstacle
Ifthesystemmovesontoanobstacleduringlowe-
ring, then it remains in position due to the mecha-
nicalresistance.Inthiscasetheliftmustbemoved
upwards by pushing the “LIFT” (3) button on the
operating panel until the obstacle can be remo-
ved.Afterwardstheliftisinanormalworkcondition
and can continue to be operated as described in
the operating manual.
6.2 Emergency discharge during blackout
An emergency discharge is an ac-
cess into the system controls and may
only be done by experienced specia-
lists.
The emergency discharge must be
done in the following described se-
quence, otherwise it can lead to
damage and hazard to life and limb.
Any kind of external leakage is not
permitted and must immediately ta-
ken care of. This is absolutely neces-
sary especially before an emergency
discharge.

66 OPI_SPRINTER MOBIL 2500-3000 - HYMAX PRO 2500-3000_V2.3_DE-EN-FR-ES-IT
Reason which make an emergency discharge
necessary are for example, electrical blackout, for
errorsintheloweringvalves,etc.
1.Switchoffthemainswitch(2).
2.Loosenandremovethefrontunitcovers(1).
3.Unscrewthe pins of valves V1 and V2 counter-
clockwise.
5
2
13
14
2 Main switch 5 Oil lling opening 002
13 Valve V1 14 Valve V2
4. The lowering process starts immediately.
5. The entire lowering process must continuously be
observed.Observethereactionofthevehicle.
6.Lowerthevehicletothelowestposition.
7.ScrewthepinsofvalvesV1andV2backincom-
pletely.
7 Maintenance and care of the sys-
tem
Before maintenance, do all preparati-
on work so there is no danger to life or
limb or object damage during main-
tenance and repair work.
Value is placed on long lifetimes and safety in the
development and production of Nußbaum pro-
ducts. To guarantee the safety of the operator, pro-
duct reliability, low running costs, keep the warran-
ty and also the long-lifetime of the product, proper
set up and operation is just as important as regular
maintenanceandsufcientcare.
Ourplatformsfullorexceedallsafetystandardsof
the countries we supply to. For example, Europe-
anregulationsrequireaservicebyqualiedexperts
every12monthsofworkoftheplatform.Togua-
ranteethelargestpossibleavailabilityandfunctio-
nal capacity of the lift system, ensure the list of any
cleaning, care and maintenance work is done.
Theliftsystemistobeservicedatregularintervals
accordingtothefollowingplan.Forintensiveope-
ration and higher degree of contamination shorten
theserviceinterval.
The complete function of the lift system is to be ob-
servedduringdailyuse.Customerservicemustbe
informed of any malfunctions or leaks.
To simplify maintenance work, follow instructions on
the maintenance sticker that is found somewhere
on the unit, depending on the lift design.
7.1 System maintenance plan
Before beginning service, disconnect
from power. The system is to be se-
cured against unintentional lowering
and unauthorized access.
7.2 As required or visible damage
7.2.1 Maintenance 1 x per year
• Check condition of the model plate, load capa-
city and sticker. Exchange them if damaged or
illegible.
• Check condition of the Model plate, load capa-
city and sticker. Exchange them If damaged or
illegible.
• Free the piston rod of the lifting cylinder of sand
and dirt.
• Check the wiper for damage.
• MovingpartssuchasjointboltsandDUbearings,
sliding pieces, sliding surfaces and rollers are to
be cleaned and checked for wear, exchange if
required.
• Movingpartssuchasjointbolts,slidingpiecesand
sliding surfaces are to be cleaned and checked
forwearandlightlygreased.Donotoverlubricate.
• Check the polymer overlays and replace if re-
quired.
• Checkallavailablesafetydevicesforfunction.
• Check the state and function of the mobile set.
• Checkeaseofmotionofthetowbar(8),guide
roller(6)andwheelaxles(9).
• According to manufacturer instructions, the hy-
draulicoilshouldbechangedeverytwoyearsin
normal operations. Various environmental inu-
ences e.g. location, temperature swings, inten-
siveoperationetc.,canhaveaninuenceonthe
quality of the hydraulic oil. For this reason, the oil
must be checked during annual safety inspec-
tions and maintenance.
The oil is used if it has a milky colour or if the hy-
draulic oil smells unpleasantly.
To change oil, lower the lift is to its lowest position
then suction the oil out of the oil container and
replace the contents.
The manufacturer recommends a high-quality
cleanhydraulicoil.Therequiredoil volumeand
type is to be taken from the technical data. After
lling,thehydraulicoilmustbebetweentheup-
per and lower marking on the oil dipstick, or ap-
prox.2cmbelowtheoilllingopening.
Dispose of the old oil according to regulations
totheintendedlocation(districtofces,environ-

OPI_SPRINTER MOBIL 2500-3000 - HYMAX PRO 2500-3000_V2.3_DE-EN-FR-ES-IT 67
mentalprotectionofceorcommercialregulato-
ryofcehastheobligationtodiscloseaboutdis-
posalpoints).
• Allweldseamsmusthaveavisualinspection.Stop
the system and contact the manufacturer if there
are cracks or breaks in weld seams.
• Check the powder coating and improve if re-
quired.
Damagebyexternalinuencesistobetreated
immediately after detection. If these points are
nottreated,inltrationofdepositsofallkindscan
cause wide-ranging and permanent damage.
These points are to be lightly sanded (120 grit),
cleaned and degreased. Afterwards, rework with
asuitabletouchuppaint(notetheRALNo.).
• Checkgalvanizedsurfacesandtouchupasnee-
ded. White rust is fostered by permanent humidi-
ty,poorventilation.
Rust is brought out by mechanical damage,
wear, aggressive deposits (deicing salt, leaking
operatinguids)cleaningthatisnotdoneorin-
complete.
The affected areas can be treated by using a
sanding cloth (A 280 grit). If required, the parts
are to be treated with a suitable, resistant mate-
rial(paintetc.).
• Checktheprotectivehoseandhydraulichoses:
• Check the condition of the protective hose
around the hydraulic lines. These should be ex-
changed if there is damage. During this, check
hydraulic lines for any crushing points (from third
party inuences, e.g rolling over it with a load).
Any affected lines must be exchanged. Other-
wise pressurized hoses must be exchange as re-
quired,howeveratlatestafter6years.
Hose lines are to be replaced:
- for damage to the outer coating up to the insert
(chafemarks,cuts,cracks)
- for brittleness of the outer coating (crack forma-
tion), deformation of the natural shape in the
depressurized and in pressurized states.
- if leaking
- fordamageordeformationofthemountingx-
ture
- ifthemountingxturehasmeandered
- if the lifetime has been exceeded
Repair of the hose line using the implemented
hose/mountingxtureisnotpermitted!
Extendingthereplacementintervalsgiveninthe
guideline is possible if the inspection for safe-work
condition is done in adjusted, shortened time
frames, if required and by competent personnel.
Iftherisanextensionofthereplacementinterval,
no situation may occur which could result in injury
of employees or other personnel.
• For systems with aluminium panelling, these must
beremovedtocleanthedriveinrailsofdirt.
• Check the torque of the fastening anchor.
• The condition and function of the load suspension
means are to be checked.
• Check the torque of the fastening screws. Also
see the assembly protocol.
Torque(Nm)forshaftscrews:
Fastening class 8.8
0,08* 0,12** 0,14***
M8 17,9 23,1 25,3
M10 36 46 51
M12 61 80 87
M16 147 194 214
M20 297 391 430
M24 512 675 743
Fastening class 10.9
0,08* 0,12** 0,14***
M8 26,2 34 37,2
M10 53 68 75
M12 90 117 128
M16 216 285 314
M20 423 557 615
M24 730 960 1060
* Lubricated slide friction number 0,8 MoS2
** Lightly oiled slide friction number 0,12
*** Ensured slide friction number 0,14 screw with micro-
encapsulated plastic
• The system is tted with nomaintenance DU sli-
dingbearings.Despitethis,duetoenvironmental
inuences of various kinds (e.g. humidity, dust,
dirt)bearingzonesmaybecomenoisy.
In this case, spray the affected areas with an acid
andresinfreeoilspray(noadhesiveoilorbiologi-
callydegradableoil).Noisesnormallyoccurafter
thesystemhasbeenraisedandloweredseveral
times.
• Check the function of the CE STOP with warning
signal.
7.2.2 Maintenance every 2 years
Change the hydraulic oil according to manufactu-
rers instructions.
7.2.3 Maintenance every 6 years
• Exchangetheprotectiveandhydraulichoses.
Excerpt from BGR 237
Specicationsforthehydraulichoselines:
• Normalspecication:
6 years including 2 years storage time.
• Increased demands e.g. due to increased usage
times, e.g. multi-shift operation, short cycle times
and pressure impulses and large external and in-
ternal (due to medium) inuences which signi-
cantly reduce the lifetime of the hose lines:
2 year operation duration
7.3 Cleaning and care of the system
Aregularandexpertcleanhelpsretainthevalue
of the system.

68 OPI_SPRINTER MOBIL 2500-3000 - HYMAX PRO 2500-3000_V2.3_DE-EN-FR-ES-IT
Additionally, it can also be a pre-requisiste for the
preservationofguaranteeclaimsforanyeventual
corrosion damage.
The best protection for the system is regular remo-
valofcontaminantsofanykind.
Thisincludesaboveall:
• De-icing salt
• Sand, pebbles, earth
• Industrial dust of all types
• Water,alsoinconnectionwithotherenvironmen-
talinuences
• Aggressivedepositsofalltypes
• Permanenthumidityduetoinsufcientventilation
The frequency of system cleaning depends, among
other things on the frequency of use, of system
handling, of workshop cleanliness, and the location
of the system.
Furthermore, the degree of contamination de-
pends on the time of year, the weather conditions
andworkshopventilation.
Underadversecircumstances,weeklysystemclea-
ningmight berequired,howeveramonthlyclea-
ningmaybesufcient.
Donotuseandaggressiveandabrasivematerials
for cleaning, rather use mild cleaners, e.g. a com-
merciallyavailabledetergentandlukewarmwater.
• For cleaning, do not use high pressure washers
(e.g.steamcleaners).
• Carefully remove all contamination with a
sponge, or if required with a brush.
• Make sure that there is no residue of the cleaner
on the system.
• Dry the system with a cloth and spray it with a
spray wax or oil.
7.4 Cleaning and care of stainless steel
Inall cases after assembly, a rst cleaningshould
be done with our stainless steel cleaner. We recom-
mendourstainlesssteelcleaningspray(1)forthis.
Immediately remove iron particles, grinding dust,
swarf, and weld spatter. These foreign bodies can
accelerate rust if they are deposited on the stainless
steelsurface.Thepassivelayerofthenoncorroding
steel is broken and this leads to pinhole corrosion.
To guarantee a perfect stainless steel, in princi-
ple we recommend regular cleaning and care
ofstainlesssteelinexteriorareas(atbestevery6
months).
Contamination and deposits that have already
occurredorseverecorrosiveetchingcanberemo-
vedwithourspecial„Pelox“cleaner(2).
For stainless steel products that are placed close to
seawater, seawater resistant products can be im-
plemented in V4A quality.
Detailed information can be found under www.
edelstahl-rostfrei.de.
All stainless steel parts from the Feldmann product
range are made from V2A or V4A with material
numbers 1.4301 or 1.4401104. The surface is ground
(mostly240grit).
Despitethe„rustfree“specication, stainlesssteel
parts can rust!
Stainless steel stands for a guarantee for long life-
time and elegance. To permanently retain the high
valueofthesurface,itisindispensabletotakecare
of and protect the material regularly.
Rustbloomcanoccurduetoenvironmentalinu-
ences or improper treatment.
How does rust bloom occur?
Environment related:
• For higher humidity with salt content close to salt
water.
• Inindustrialareaswithparticularlyaggressiveair
contamination(acidrain).
• By surfaces in contact with de-icing salt spray wa-
ter close to streets.
• By contact with chlorine water (V2A is not suitable
forswimmingpools).
Assembly related:
• During processing with tools that are in contact
with normal iron.
• Fromyingsparksthatoccure.g.duetogrinding
of the surface.
• When the surface comes into contact with buil-
ding-chemical related foreign materials (calcium,
cementdust,etc.)thatdepositonthesurface.
• Aggressivecleaningmaterials.
1. Cleaner spray 7064-PF cleans, cares for and pro-
tects stainless steel parts.
2. Pelox 7065-PE special cleaner for the strongest
contamination,lmsandcorrosion.
3.Cleanerandpreservative50ESPcleansandpro-
tects(longtermprotection).
8 Assembly and commissioning
8.1 Set up guidelines
• There is the option to anchor the lift on an existing
concreteoorwithaqualityofmin.C20/25,con-
crete thickness min. 160 mm (normal reinforce-
ment).
• To protect the electrical cable all cable conduits
aretobettedwithcablesleevesorexiblepla-
stic pipes.
• After successful lift installation and before rst
commissioning, the operating company must
havetheliftgroundingconductorsinspectedon
siteaccordingtoIECregulation(60364661).An
insulation resistance test is also recommended.
• The anchoring of the lift must be carried out by
trained manufacturer personnel or a contract