Nussbaum SPRINTER MOBIL 2500 User manual

SPRINTER MOBIL 2500 HYMAX PRO 2500
SPRINTER MOBIL 3000 HYMAX PRO 3000
Serien Nr. / Serial No. / Nº d. serie:
Otto Nußbaum GmbH&Co. KG • Korker Str. 24 • D-77694 Kehl-Bodersweier
www.nussbaum-group.de • E-Mail: [email protected]
Service Hotline Germany: 0800-5288911
Service Hotline International: [phone]
OPI_SPRINTER MOBIL 2500-3000 - HYMAX PRO 2500-3000_V2.0_DE-EN-FR-ES-IT_032018
Made
in
Germany
ORIGINALBETRIEBSANLEITUNG OPI_SPRINTER MOBIL 2500-3000 - HYMAX PRO 2500-3000_V2.3_DE-EN-FR-ES-IT
Betriebsanleitung | Prüfbuch
mit Ersatzteilliste
Operating manual | Inspection book
including spare parts list
Manuel d’exploitation | Carnet de contrôle
avec liste des pièces détachées
Instrucciones de servicio | Libro de inspección
con lista de piezas de recambio
Manuale operativo | Registro di controllo
con lista pezzi di ricambio

OPI_SPRINTER MOBIL 2500-3000 - HYMAX PRO 2500-3000_V2.3_DE-EN-FR-ES-IT 3
DEUTSCH
Einleitung ___________________________________________7
AufstelIungsprotokolI_________________________________8
Übergabeprotokoll __________________________________9
1 Allgemeine Information__________________ 10
1.1 Aufstellung und Prüfung der Anlage __________ 10
1.2 Gefährdungshinweise________________________ 10
2 Stammblatt der Anlage __________________ 11
2.1 Hersteller ____________________________________ 11
2.2 Verwendungszweck _________________________ 11
2.3 Änderungen an der Konstruktion _____________ 11
2.4 Wechsel des Aufstellungsortes ________________ 11
2.5 Konformitätserklärungen _____________________ 12
2.6 EG-Baumusterprüfbescheinigung _____________ 14
3 Technische Information __________________ 15
3.1 Technische Daten ___________________________ 15
3.2 Sicherheitseinrichtungen _____________________ 15
3.3 Datenblatt __________________________________ 16
3.4 Hydraulikplan________________________________ 17
3.5 Elektroschaltplan ____________________________ 18
4 Sicherheitsbestimmungen________________ 28
4.1 Sicherheitsüberprüfung_______________________ 28
5 Bedienungsanleitung ____________________ 29
5.1 Anheben des Fahrzeuges ____________________ 29
5.2 Senken des Fahrzeuges ______________________ 30
6 Verhalten im Störungsfall_________________ 30
6.1 Auffahren auf ein Hindernis___________________ 31
6.2 Notablass bei Stromausfall____________________ 31
7 WartungundPegederAnlage __________ 32
7.1 Wartungsplan der Anlage ____________________ 32
7.2 Bei Bedarf oder sichtbarer Beschädigung _____ 32
7.3 ReinigungundPegederAnlage_____________ 33
7.4 ReinigungundPegevonEdelstahl ___________ 34
8 Montage und Inbetriebnahme ___________ 34
8.1 Aufstellungsrichtlinien ________________________ 34
8.2 Inbetriebnahme _____________________________ 35
8.3 Wechsel des Aufstellungsortes ________________ 35
8.4 Auswahl der Dübel___________________________ 36
8.5 Montage____________________________________ 36
9 Sicherheitsprüfungen ____________________ 37
9.1 EinmaligeSicherheitsprüfungvorInbetrieb
nahme ______________________________________ 38
9.2 Regelmäßige Sicherheitsprüfung und Wartung 39
9.3 Außerordentliche Sicherheitsprüfung__________ 49
ENGLISH
Introduction_______________________________________ 51
Set up protocol____________________________________ 52
Transfer protocol __________________________________ 53
1 General information _____________________ 54
1.1 Set up and test the system ___________________ 54
1.2 Hazard information __________________________ 54
2 System master sheet_____________________ 55
2.1 Manufacturer________________________________ 55
2.2 Purpose _____________________________________ 55
2.3 Changes to the design / construction_________ 55
2.4 Changing the assembly location _____________ 55
2.5 Declarations of conformity ___________________ 56
2.6 ECtypeexaminationcerticate ______________ 58
3 Technical information____________________ 59
3.1 Technical data ______________________________ 59
3.2 Safetydevices_______________________________ 59
3.3 Data sheet __________________________________ 60
3.4 Hydraulic plan _______________________________ 61
3.5 Electrical circuit diagram_____________________ 62
4 Safety regulations _______________________ 63
4.1 Safety inspection ____________________________ 63
5 Operating manual_______________________ 63
5.1 Liftingthevehicle ____________________________ 64
5.2 Loweringthevehicle_________________________ 64
6 Behavior in cases of error ________________ 65
6.1 Movingontoanobstacle ____________________ 65
6.2 Emergency discharge during blackout________ 65
7 Maintenance and care of the system_____ 66
7.1 System maintenance plan ___________________ 66
7.2 Asrequiredorvisibledamage ________________ 66
7.3 Cleaning and care of the system _____________ 67
7.4 Cleaning and care of stainless steel___________ 68
8 Assembly and commissioning____________ 68
8.1 Set up guidelines ____________________________ 68
8.2 Commissioning ______________________________ 69
8.3 Changing the assembly location _____________ 69
8.4 Selecting the anchors ________________________ 70
8.5 Assembly ____________________________________ 70
9 Safety inspection ________________________ 71
9.1 Single safety inspection before commissioning 72
9.2 Regular safety inspection and maintenance __ 73
9.3 Exceptional safety inspection_________________ 83

OPI_SPRINTER MOBIL 2500-3000 - HYMAX PRO 2500-3000_V2.3_DE-EN-FR-ES-IT 51
ENGLISH Translation
Introduction
Nußbaum products are a result of many years of
experience. A high quality standard and superior
concept guarantees you reliability, long lifetimes
andeconomicaloperation.Topreventunnecessa-
ry damage and hazards, read this operating ma-
nual carefully and always comply with its contents.
!Any other use, or use beyond purpose is consi-
dered improper.
!Otto Nußbaum GmbH & Co.KG is not liable for
any resulting damage. The operating company
alone carries the risk.
Proper use also includes:
• Adherence to all instructions in this operating ma-
nual.
• Compliance with inspection and maintenance
work and the inspections stipulated.
• The operating manual is to be followed by all per-
sonnel working on the system. This is notably with
regards to Section 3 „Safety conditions“.
• In addition to safety information from the opera-
ting manual, comply with rules and regulations at
the location of use.
• Proper system handling.
Operating company obligations:
The operating company is obliged to only permit
personnel to work on the system who
• Understand the principle regulations about work
safety and accident prevention and who have
been trained in working with the system.
• Havereadthesafetysectionandwarninginfor-
mation in this operating manual, have under-
stooditandconrmedlearningwithasignature.
Hazards in working with the system:
Nußbaumproductshavebeendesignedandbuilt
to state-of-the-art and to recognized safety stan-
dards.However,improperusemayleadtohazards
to life and limb of the user or result in property da-
mage.
The system may only be operated
• For proper intended use
• If it is technically in perfect condition
Organizational measures
• The operating manual is always to be kept ready
at the location of use of the system.
• Supplemental to the operating manual, refer to
andcomplywithgenerallyvalidlegalandother
bindingregulationsforaccidentpreventionand
forenvironmentalprotection.
• Checkoccasionallythatpersonnelhaveanawa-
reness of hazards and safe work in compliance
with the operating manual!
• Usepersonalprotectiveequipmentasneededor
required by regulations.
• All safety and hazard information on the system is
to be kept in a legible condition!
• Replacementpartsmustmeettechnicalspeci-
cations of the manufacturer. This is only guaran-
teed for original parts.
• Deadlinespresetorgiven in the operatingma-
nual for repeating tests / inspections must be fol-
lowed.
Maintenance work, error removal
Comply with pre-determined setting, main-
tenance and inspection work and intervals
in the operating manual, including details for
exchangingparts/partttings!Theseactivitiesmay
onlybedonebyspecialistswhohaveparticipated
in a special factory training.
Guarantee and liability
• In principle, our „General sales and supply condi-
tions“ apply.
Guarantee and liability claims for personal and
property damage are excluded if due to one or
more of the following causes:
• Improper use of the system.
• Improper assembly, commissioning, operation
and maintenance of the system.
• Operating the system with defective safety de-
vices or improperly attached or nonfunctional
safetyandprotectiondevices.
• Non-compliance with information in the opera-
ting manual in terms of transport, storage, assem-
bly, commissioning, operation, maintenance and
ttingofthesystem.
• Independent construction changes to the system.
• Independent changes to the system (e.g. drive
ratios:power,rotationspeed,etc.)
• Independent changes to the system (e.g. drive
ratios:power,rotationspeed,etc.).
• Improperly done repairs.
• Catastrophic cases due to foreign inuences or
force majeure.

52 OPI_SPRINTER MOBIL 2500-3000 - HYMAX PRO 2500-3000_V2.3_DE-EN-FR-ES-IT
Set up protocol
iAfter successful set up, complete this form fully, sign it, make a copy and send to the manufacturer
within a week.
Otto Nußbaum GmbH & Co.KG
Korker Straße 24
D-77694 Kehl-Bodersweier
The system with serial number _________________________ wassetupon(date)__________________________
at(companyname) _________________________________ in(town,city)_________________________________
checked for function and safety and put into operation.
Thesetupwasdonebytheoperatingcompany/specialist(scoreouttheonethatdoesnotapply).
Theoperatingcompanyconrmspropersystemsetup,hasreadandwillcomplywithallinformationcon-
tained in this operating manual and inspection book, and will keep this document accessible to trained
operators at all times.
Thespecialistconrmspropersystemsetup,hasreadallinformationinthisoperatingmanualandinspec-
tion book, and has transferred the documents to the operating company.
Onlylloutifthesystemhasaxedanchor.
Anchorused*) ___________________________________________________________
Type/ brand
Minimumanchordepth*)compliedwith: __________mm
Tighteningtorque*)compliedwith: __________Nm
_________________________ _____________________________________________ _________________________
Date Name, operating company and company stamp Operating company signature
_________________________ _____________________________________________ _________________________
Date Name, specialist Signature of specialist
Servicepartner: _________________________________________________________________________
Stamp
*) See enclosed anchor manufacturer sheet

OPI_SPRINTER MOBIL 2500-3000 - HYMAX PRO 2500-3000_V2.3_DE-EN-FR-ES-IT 53
Transfer protocol
The system __________________________________________
with serial number ___________________________________ wassetupon(date)__________________________
at(companyname) _________________________________ in(town,city)_________________________________
checked for function and safety and put into operation.
Thefollowinglistedpeople(operators)weretrainedtohandletheliftafteritwassetupbyatrainedassem-
blerofthemanufactureroracontractpartner(specialist).
(Date,name,signature,emptylinesmusthaveascoredout)
_________________________ _____________________________________________ _________________________
Date Name Signature
_________________________ _____________________________________________ _________________________
Date Name Signature
_________________________ _____________________________________________ _________________________
Date Name Signature
_________________________ _____________________________________________ _________________________
Date Name Signature
_________________________ _____________________________________________ _________________________
Date Name Signature
_________________________ _____________________________________________ _________________________
Date Name, specialist Signature of specialist
Servicepartner: _________________________________________________________________________
Stamp

54 OPI_SPRINTER MOBIL 2500-3000 - HYMAX PRO 2500-3000_V2.3_DE-EN-FR-ES-IT
1 General information
Technical documentation contains important infor-
mation for safe operation and for retaining functio-
nal safety of the system.
• Toverifysystemsetup,thesetupprotocolformis
to be signed and sent to the manufacturer.
• Formsareavailableinthisinspectionbookforuse
inverifyingsingle,regularandextraordinarysafe-
ty checks. Use the forms to document inspections
andleavethecompletedformsintheinspection
book.
• The system master forms must record changes to
the construction and changes to set up location.
1.1 Set up and test the system
Safetyrelevantwork onthesystem and safetyin-
spections may only be done by personnel speci-
callytrainedtocarryitout.Theyaredesignated
in general and in this documentation as technical
experts and specialists.
• Technical experts are people (freelance expert
engineers,TÜVspecialists)thatmayinspectand
assess due to their education and experience
with lift systems. They are knowledgeable in the
appropriatework safetyandaccidentpreventi-
on regulations.
• Specialists(competentpeople)arepeoplewho
have sufcient knowledge and experience with
lift systems and have participated in a special
factory training by the system manufacturer.
1.2 Hazard information
To become aware of the hazardous points and im-
portant information, the following three symbols are
usedwiththedescriptivemeaning.Payparticular
attention to text positions that are labeled by these
symbols.
iNote! Labels information about a key function
or points to an important remark!
! Caution!identiesawarningofpossiblesystem
damage or other operating company property
damage if the highlighted process is not done
properly!
Danger!identiesadangertolifeand
limb, if the highlighted process is not
done properly there is a mortal dan-
ger!

OPI_SPRINTER MOBIL 2500-3000 - HYMAX PRO 2500-3000_V2.3_DE-EN-FR-ES-IT 55
2 System master sheet
2.1 Manufacturer
Otto Nußbaum GmbH & Co.KG
Korker Straße 24
D-77694 Kehl-Bodersweier
2.2 Purpose
TheSPRINTERMOBILHYMAXPROliftisaliftingaccessoryfortheliftingofvehiclesuptoatotalweightof
2,500 kg or 3,000 kg, in normal workshop operation at a maximum load distribution of 3:2 in or against the
driveindirection.
Additionally,thereisadistinctionbetweencarsoperatedwithfrontorreardrive.
Theliftisnotsetupforstandingonthereceivingplateorforpersonnelconveyance.
Theliftcanbeusedexibly.Anysolid,evensurfacecanbeusedasasetuplocation.However,itcanalso
befastenedtotheoor.
The set up of the standard lift is not permitted in explosion endangered work shops.
Afterconstructionandsignicantmaintenancechangesonloadcarryingpartstheliftingtablemustbe
inspectedafterwardsbyaspecialistwhoapprovesthechanges.
Operation of the lift is done by an operating unit that is located immediately next to the lift.
2.3 Changes to the design / construction
Inspections by a technical expert are required before recommissioning (date, type of change, technical
expertsignature).
______________________________________________________________________________________________________
______________________________________________________________________________________________________
Name, address of technical expert
_________________________________________________ _________________________________________________
Location, date Technical expert signature
2.4 Changing the assembly location
Inspections by a technical expert are required before recommissioning (date, type of change, specialist
signature).
______________________________________________________________________________________________________
______________________________________________________________________________________________________
Name, address of technical expert
_________________________________________________ _________________________________________________
Location, date Technical expert signature

56 OPI_SPRINTER MOBIL 2500-3000 - HYMAX PRO 2500-3000_V2.3_DE-EN-FR-ES-IT
2.5 Declarations of conformity
2.5.1 SPRINTER mobil 2500 | SPRINTER mobil 3000 | SPRINTER NT

OPI_SPRINTER MOBIL 2500-3000 - HYMAX PRO 2500-3000_V2.3_DE-EN-FR-ES-IT 57
2.5.2 HYMAX PRO 2500 | HYMAX PRO 3000 | HYMAX PRO 3000 PH

58 OPI_SPRINTER MOBIL 2500-3000 - HYMAX PRO 2500-3000_V2.3_DE-EN-FR-ES-IT
2.6 ECtype-examinationcerticate
2.6.3 SPRINTER mobil 2500 | SPRINTER mobil 3000