Nussbaum TSK 8000 User manual

Operating manual | Inspection book
Operating manual date: 03.03.2020 Version 1.0
Version: USA
TOP LIFT TSK 8000
Serial No.:

Operating Manual and Inspection Book
TSK 8000
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Contents
Introduction................................................................................................................ 5
Assembly protocol..................................................................................................... 7
Transfer protocol........................................................................................................ 8
1. General information ................................................................................................ 9
1.1 Set up and test the lift......................................................................................... 9
1.2 Hazard information ............................................................................................. 9
2. Lift master forms...................................................................................................... 10
2.1 Manufacturer..................................................................................................... 10
2.2 Purpose ............................................................................................................... 10
2.3 Changes to the design / construction........................................................... 10
2.4 Changing the assembly location ................................................................... 10
3. Technical information............................................................................................ 11
3.1 Technical data .................................................................................................. 11
3.2 Safety devices ................................................................................................... 11
3.3 Data sheet.......................................................................................................... 12
3.4 Hydraulic plan.................................................................................................... 18
3.5 Electrical circuit diagram................................................................................. 19
3.6 Pneumatic plan................................................................................................. 38
4. Safety regulations................................................................................................... 39
5. Operating manual ................................................................................................. 40
5.1 Lifting the vehicle .............................................................................................. 41
5.2 Lower the vehicle using the lift........................................................................ 41
6. Behaviour in cases of error.................................................................................... 42
6.1 Moving onto an obstacle ................................................................................ 42
6.2 Emergency discharge with external unit and safety latch ........................ 42
7. Maintenance and care ........................................................................................ 45
7.1 Lift maintenance plan...................................................................................... 45
7.2 Cleaning the lift ................................................................................................. 47
8. Safety inspection.................................................................................................... 48
9.Assembly and commissioning ............................................................................... 48
9.1 Set up guidelines ............................................................................................... 48
9.2 Assembly of the lift ............................................................................................ 49
9.3 Commissioning................................................................................................... 50
Single safety inspection before commissioning ................................................. 51
Regular safety inspection and maintenance..................................................... 52
Exceptional safety inspection ............................................................................... 60
10. Spare parts list....................................................................................................... 61

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TSK 8000
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TSK 8000 - Types:
TSK 8000 TSK 8000 DJ
TSK 8000 SC TSK 8000 MM

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TSK 8000
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Introduction
Nussbaum products are a result of many years of experience. A high quality stand-
ard and superior concept guarantees you reliability, long lifetimes and economical
operation. To prevent unnecessary damage and hazards, read this operating man-
ual carefully and always comply with its contents.
Any other use, or use beyond purpose is considered improper.
Otto Nussbaum GmbH & Co.KG is not liable for any resulting damage. The operating
company alone carries the risk.
Proper use also includes:
-adherence to all instructions in this operating manual and
-compliance with inspection and maintenance work and the inspections stipu-
lated.
-the operating manual is to be followed by all personnel working on the lift. This is
notably with regards to Section 4 "Safety conditions".
-In addition to safety information from the operating manual, comply with rules
and regulations at the location of use.
-Proper lift handling
Operating company obligations:
The operating company is obliged to only permit personnel to work on the system
who
-understand the principle regulations about work safety and accident prevention
and who have been trained in working with the lift.
-have read the safety section and warning information in this operating manual,
have understood it and confirmed learning with a signature.
Hazards in working with the system:
Nussbaum products have been designed and built to state-of-the-art and to recog-
nised safety standards. However, improper use may lead to hazards to life and limb
of the user or result in property damage.
The system may only be operated:
-for proper intended use.
-if it is technically in perfect condition.

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TSK 8000
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Organisational measures
-The operating manual is always to be kept ready at the location of use of the sys-
tem.
-Supplemental to the operating manual, refer to and comply with generally valid
legal and other binding regulations for accident prevention and for environmen-
tal protection.
-Check occasionally that personnel have an awareness of hazards and safe work
in compliance with the operating manual!
-Use personal protective equipment as needed or required by regulations.
-All safety and hazard information on the lift is to be kept in a legible condition!
-Replacement parts must meet technical specifications of the manufacturer. This is
only guaranteed for original parts.
-Deadlines pre-set or given in the operating manual for repeating tests / inspec-
tions must be followed.
Maintenance work, error removal
-Comply with pre-determined setting, maintenance and inspection work and in-
tervals in the operating manual, including details for exchanging parts / part fit-
tings! These activities may only be done by specialists who have participated in a
special factory training.
Guarantee and liability
- In principle, our "General sales and supply conditions" apply.
meaning a 12 month guarantee on the complete system from commissioning.
Guarantee and liability claims for personal and property damage are excluded if
due to one or more of the following causes.
- Improper use of the system.
- Improper assembly, commissioning, operation and maintenance of the system.
- Operating the system with defective safety devices or improperly attached or
non-functional safety and protection devices.
- Non-compliance with information in the operating manual in terms of transport,
storage, assembly, commissioning, operation, maintenance and fitting of the sys-
tem.
- Independent construction changes to the system.
- Improperly done repairs.
- Catastrophic cases due to foreign influences or force majeure.

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After successful set up, complete this form fully, sign it, make a copy and
send the original to the manufacturer within a week. The copy remains in the
inspection book.
Otto Nussbaum GmbH & Co. KG
Korker Straße 24
D-77694 Kehl-Bodersweier
Assembly protocol
The lift
with serial number..................................... Was set up on ........................................
at (company name)....................................... in........................................................
checked for function and safety and put into operation.
The set up was done by the operating company / specialist
(score out the one that does not apply).
The operating company confirms proper lift set up, has read and will comply
with all information contained in this operating manual and inspection book,
and will keep this document accessible to trained operators at all times.
The specialist confirms proper lift set up, has read all information in this operat-
ing manual and inspection book, and has transferred the documents to the op-
erating company.
......................................... .................................................. ..................................
Date Name, operating company Operating company
& company stamp signature
......................................... .................................................. ..................................
Date Name, specialist Signature of specialist
Service partner:................................................................................................................

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Transfer protocol
The lift
with serial number..................................... was set up on .......................................
at (company name)................................. in........................................................
checked for function and safety and put into operation.
The following listed people (operators) were trained to handle the lift after it
was set up by a trained assembler of the manufacturer or a contract partner
(specialist).
(Date, name, signature, empty lines must have a scored out)
..................................... .................................................. .....................................
Date Name Signature
..................................... .................................................. .....................................
Date Name Signature
..................................... .................................................. .....................................
Date Name Signature
..................................... .................................................. .....................................
Date Name Signature
..................................... .................................................. .....................................
Date Name Signature
..................................... .................................................. .....................................
Date Name, specialist Signature of specialist
Service partner:................................................................................................................

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1. General information
Technical documentation contains important information for safe operation and
for retaining functional safety of the system.
To verify lift set up, the set up protocol form is to be signed and sent to the
manufacturer.
Forms are available in this inspection book for use in verifying single, regular
and extraordinary safety checks. Use the forms to document inspections
and leave the completed forms in the inspection book.
Enter system changes into the master sheet.
1.1 Set up and test the lift
Safety relevant work on the lift and safety inspections may only be done by per-
sonnel specifically trained to carry it out. They are designated in general and in
this documentation as technical experts and specialists.
Technical experts are people (freelance expert engineers, TÜV specialists) that
may inspect and assess due to their education and experience with lift sys-
tems. They are knowledgeable in the appropriate work safety and accident
prevention regulations.
Specialists (competent people) are people who have sufficient knowledge
and experience with lift systems and have participated in a special factory
training by the system manufacturer (customer service assemblers and con-
tract negotiators are specialists).
1.2 Hazard information
To become aware of the hazardous points and important information, the fol-
lowing three symbols are used with the descriptive meaning. Pay particular at-
tention to text positions that are labelled by these symbols.
Danger! Identifies a danger to life and limb, if the highlighted process is not
done properly there is a mortal danger!
Caution! Identifies a warning of possible lift damage or other operating com-
pany property damage if the highlighted process is not done properly!
Note! Labels information about a key function or points to an important re-
mark!

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2. Lift master forms
2.1 Manufacturer
Otto Nussbaum GmbH & Co. KG
Korker Straße 24
D-77694 Kehl-Bodersweier
2.2 Purpose
The lift TSK 8000 is for raising vehicles in normal workshop operations with a total
weight of 8000 lbs.
The set up of the standard lift is not permitted in explosion endangered work
shops. After construction and significant maintenance changes on load carrying
parts, as well as changing the installation location, the lift must be inspected after-
wards by a specialist who approves the changes. The lift is not set up for moving
people.
2.3 Changes to the design / construction
Inspections by a technical expert are required before recommissioning (date,
type of change, technical expert signature).
................................................................................................................................................
................................................................................................................................................
................................................................................................................................................
Name, address of technical expert
.......................................................... ...................................................
Location, date Technical expert signature
2.4 Changing the assembly location
Inspections by a technical expert are required before recommissioning (date,
type of change, specialist signature)
................................................................................................................................................
Name, address of technical expert
.......................................................... ...................................................
Location, date Technical expert signature

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3. Technical information
3.1 Technical data
Load bearing capacity TSK 8000: 8000 lbs
Lifting time Approx. 40 sec with nominal load
Lowering time Approx. 30 sec with nominal load
Operating voltage 1 x 230 Volt, 60 Hz
Control voltage 24 Volts
Motor capacity 2,2 kW
Motor speed 3600 rpm
Oil pump conveying power 2,7 cm³
Operating pressure approx. 200 bar with nominal load
Pressure relief valve approx. 215 bar with nominal load
Oil container filling volume approx. 10 litres
Noise level 75 dB(A)
3.2 Safety devices
1. Over-pressure valve
Hydraulic system fuse against over-pressure
2. throwback valve
Secure the vehicle against unauthorised lowering
3. Lockable main switch
Fuse to prevent unauthorised use
4. Safety latch
Secure the load suspension means against unauthorised lowering
Optional:
5. Foot bumper
Guard against crushing in the foot area

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3.3 Data sheets

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3.4 Hydraulic plan

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3.5 Electrical circuit diagram
3.5.1 for standalone power unit 1x230V

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