Nussbaum SPL 3200 Operator's manual

Operating instruction and documentation
serial-number:..........................................................
SPL 3200
Automotive lift date: 07/2000
Manual date: 07/2000
Nußbaum Hebetechnik GmbH & Co. KG || Korker Straße 24 || D-77694 Kehl-Bodersweier ||
Tel: [phone] || Fax [phone] ||
E-mail: [e-mail] || http://www.nussbaum-lifts.de ||
retailer addresse / phone

Table of contents
Record of Installation............................................................................................. 3
Record of handing over...........................................................................................4
1. Introduction........................................................................................ 5
2. Master Document of the automotive lift.......................................... 6
Attestation of conformity....................................................................................... 7
3. Technical Information........................................................................ 8
Data Sheet over floor..............................................................................................9
Foundation plan ..................................................................................................... 10
Electrical diagram drawing (standard version).......................................................11
Electrical clamped connection drawing..................................................................12
Electrical diagram drawing (single phase Canada version)....................................13
Electrical diagram drawing (three phase Canada version).....................................14
Electrical diagram drawing (single phase USA version)........................................15
Hydraulic diagram drawing.................................................................................... 16
4. Safety regulations............................................................................... 17
5. Operating instructions....................................................................... 17
6. Troubleshooting...................................................................................19
Emergency lowering...............................................................................................20
Torn rope.................................................................................................................21
7. Maintenance........................................................................................ 22
8. Security check......................................................................................22
9. Installation and Initiation...................................................................23
Installation of the lift...............................................................................................23
Regulations for installation.....................................................................................23
Erection and doweling of the lift........................................................................... 23
Initiation..................................................................................................................26
Changing of the installation place.......................................................................... 26
Appendix
Document ”First security check before Installation”
Document ”Regular security check”
Document ”Extraordinary security check”
Spare parts list
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Instruction and Documentation
SPL 3200

Record of installation
The automotive lift SPL 3200 with the
serial number.: ................................... was installed on .........................................................
at the firm........................................... at............................................................................
the safety was checked and the lift was startet.
The installation was effected from the operating authority / competent (please delete as applicable)
The safety of the automotive lift was checked from the competent before the initial operation
The operating authority attest the installation of the automotive lift, the competent attest the correct
initial operation.
.............................. ................................................ .............................................................
date name of the operating authority signature of the operating authority
.............................. ................................................ .............................................................
date name of the competent signature of the competent
Otto Nußbaum GmbH & Co.KG
Korker Straße 24
777694 Kehl-Bodersweier
Germany
Send this record, filled in and undersigned, to the
automotive manufacturer after the installation
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Instruction and Documentation
SPL 3200

Record of handing over
The automotive lift SPL 3200 with the
serial number.: ................................... was installed on .........................................................
at the firm........................................... at............................................................................
the safety was checked and the lift was startet.
The persons below were introduced after the installation of the automotive lift. The introduction
was carried out from an erector of the lift-manufacturer or from a franchised dealer (competent).
.............................. ........................................................... .................................................
date name signature
.............................. ........................................................... .................................................
date name signature
.............................. ........................................................... .................................................
date name signature
.............................. ........................................................... .................................................
date name signature
.............................. ........................................................... .................................................
date name signature
.............................. ........................................................... .................................................
date name of the competent signature of the competent
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Instruction and Documentation
SPL 3200

1. Introduction
The document ”Operating Instructions and Documentation” contains important
infomation about installation, running and preserving of the automotive lift.
To furnish proof of installation of the automotive lift the form ”Record of Installation”
must be sent undersigned to the manufacturer.
To furnish proof of the single, regular and special security checks this documentation
contains forms. The forms should be used to document the checks. They should also be
left in this documentation.
Every Changes in the construction and changing place of the automotive lift must be
registered in the ”Master document” of the lift.
Installation and check of the automotive lift
Only specialist staff is allowed to do the works concerning safety and to hold the safety
checks of the lift. They are called experts and competents in this document.
Experts are persons (for example self-employed engineers, TÜV-experts) which have
got an instruction and experience to check and to test automotive lifts in an
expert’s report. They know the signified regulations for protection of labour and
prevention of accidents.
Competents are persons which have got enough knowledge and experience with
automotive lifts. They took part in a training from the lift-manufacturer
(servicing erectors of the manufacturer and the franchised dealer are
Competents)
Information of danger
To show danger and to show important information the three symbols below with the
special meanings are used. Pay attention of those passages, which are marked with these
symbols
Danger!
This sign marks a danger to life. Inexpert handling of the marked series of
event ist dangerous to life
Caution!
This sign marks a caution against possible damage of the automotive lift or
other material defects in case of inexpert handling .
Indication!
This sign marks an indication for an important function or for another
important note.
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Instruction and Documentation
SPL 3200

2. Master document of the automotive lift
Lift designation SPL 3200
Lift-manufacturer Otto Nußbaum GmbH & Co.KG
Korker Straße 24
77694 Kehl-Bodersweier
Germany
Application
The automotive lift SPL 3200 is a lifting stage for lifting vehicles with a laden weight of
3200 kg and a max. load sharing of 2:1 in and against drive-on direction. The lift is
equipped for working under the load. It is not allowed to enter the load or to carry persons
with it.
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Instruction and Documentation
SPL 3200
Changes of construction, repairings and changes of place must be registered
in this master document
Changes of the construction, expert checking, resumption of work (date, kind of
change, signature of the expert)
................
................
...........
...........................................................................................................................................
name, address of the expert
............................................................ .................................................................
place, date signature of the expert
Change of automotive-lift-place, expert checking, resumption of work (date, address
and signature of the competent)
...........................................................................................................................................
name, address of the competent
............................................................ .................................................................
place, date signature of the competent

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Instruction and Documentation
SPL 3200

3. Technical Information
Technical ratings
Lifting capacity: 3200 kg
Load sharing: max. 2:1 in or against drive-on
direction
Lifting time: ca. 32 sec
Lowering time: ca. 41 sec
lifting capacity: 1740 mm
Line voltage: 3 x 400V, 50 Hz (standard)
(observe the power supply of your state)
Driving voltage: 220 V
Power rating: 3.0 kW (standard)
Motor speed: 2800 revolution/minute
Output oil-pump: 3 ccm/revolution
Hydraulic pressure: 185 bar
Responsing pressure of pressure relief valve: 215 bar
Hold-up oil tank: ca. 8 Liter
Sound level (measured at operating panel) ≤75 dBA
Safety devices
1. Ratchets
safety device of the load against unintentional lowering when the
hydraulic system isn’t tight any more
2. Screens at hydraulic cylinder
safety device for slow lowering in case of pipe breaking
3. Lockable main switch
safety device against unauthorized using
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Instruction and Documentation
SPL 3200

Data sheet
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Instruction and Documentation
SPL 3200
command unit

Foundation plan
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Instruction and Documentation
SPL 3200
Quality of the concrete B25