nVent RAYCHEM CS-100 User manual

DESCRIPTION
The nVent RAYCHEM CS-100 core sealer is a fluoroether-
sealant-filled insulator. It is designed for use with RAYCHEM
BTV-CR, BTV-CT, QTVR-CT, XTV-CT, KTV-CT, and VPL-CT
industrial parallel heating cables.The core sealer is for use
only as a replacement for the heat-shrinkable tubing insulators
or CS-100 core sealer in the following kits.
• JBS-100-A • JBS-100-L-A • AMG-BC-III
• JBM-100-A • JBM-100-L-A • AMG-BS-III
• JS-100-A • HAK-C-100 • AMG-BY-III
• C75-100-A • T-100
This product must not be used with monitor wire, LBTV2 heating
cables, with other connection kits, or by itself.
For technical support, call your local nVent representative.
This component must be installed correctly to
ensure proper operation and to prevent shock or
fire. Read these important warnings and carefully
follow all the installation instructions.
• Component approvals and performance are
based on the use of nVent-specified parts
only. Do not use substitute parts or vinyl
electrical tape.
• Bus wires will short if they contact each
other. Keep bus wires separated.
• Damaged bus wires can overheat or short.
Do not break bus wire strands when
handling them.
• Keep components and heating cable ends
dry before and during installation.
HEALTH HAZARD: Prolonged or repeated
contact with the sealant in the boot may cause
skin irritation. Wash hands thoroughly.
Overheating or burning the sealant will produce
fumes that may cause polymer fume fever.
Avoid contamination of cigarettes or tobacco.
Consult MSDS VEN 0058 for further information.
CHEMTREC 24-hour emergency telephone:
[phone]
Non-emergency health and safety information:
[phone].
WARNING: CAUTION:
KIT CONTENTS
Item Qty Description
A 1 CS-100 core sealer
B 1 Green/yellow tube
A
B
APPROVALS
The core sealer is FM Approved and CSA Certified for ordinary
and hazardous locations when used as described above.
CS-100
Heating Cable Core Sealer Installation Instructions

25 mm
(1 in)
115 mm
(4 1/2 in)
Tubes
Make sure all strands
go into the tubes.
2
4
15 mm
(5/8 in)
1
3
5
• Cut off and discard end of
green/yellow tube.
• Cut off and discard end of
core sealer legs.
• Refer to material safety data sheet VEN 0058.
• If needed, re-twist and straighten bus wires.
• Insert bus wires into guide tubes.
• Remove guide tubes and
dispose of them in the a
plastic bag.
• Slip the green/yellow
tube onto the braid.
• Mark the jacket as shown.
VPL will appear different.
• Push the core sealer onto the heating
cable to the mark made in Step 1.
Note: Extra force may be required for
larger cables or at lower temperatures.
Make sure the bus wires do not kink,
bunch, or cross over.
• Trim wires to length specified in kit installation instructions.
• Resume instructions in the kit at the appropriate step.
• Leave these instructions with the end user for future reference.
Follow heating cable preparation steps in the appropriate RAYCHEM connection kit, then follow steps illustrated below.
For VPL Only
©2018 nVent. All nVent marks and logos are owned or licensed by nVent Services GmbH or its affiliates. All other trademarks are the property of their respective owners.
nVent reserves the right to change specifications without notice.
Raychem-IM-H55821-CS100-EN-1805
nVent.com
PN 940845-000
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