nvent Schroff 24579-400 User manual

CPCI/CPCI Serial Hybrid System 3+1 U
(PICMG 2.30, CPCIS.0)
User’s Manual
Product No.:
24579-400
January 04, 2010
Doc-No: 63972-262_R1.0

Impressum:
Schroff GmbH
D-75334 Straubenhardt, Germany
The details in this manual have been carefully compiled and
checked - supported by certified Quality Management System
to EN ISO 9001/2000
The company cannot accept any liability for errors or misprints.
The company reserves the right to amendments of technical
specifications due to further development and improvement of
products.
Copyright © 2010
All rights and technical modifications reserved.
Rev. Date updated Change
D1.0 February 16, 2009 Draft Release
R1.0 January 04, 2010 Initial Release

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Table of Contents
1 Safety................................................................................................................. 1
1.1 Intended Application............................................................................................ 1
1.2 Safety Instructions ............................................................................................... 2
1.2.1 Safety Symbols used in this document.................................................. 2
1.3 General Safety Precautions................................................................................. 2
2 Product Definition............................................................................................. 3
2.1 References and Architecture Specifications........................................................ 3
2.2 System Overview................................................................................................. 4
2.3 Subrack................................................................................................................ 4
2.4 CPCI/CPCI Serial Hybrid Backplane ................................................................... 5
2.4.1 Backplane topology ............................................................................... 6
2.5 Power Backplane................................................................................................. 8
2.6 Power Supply....................................................................................................... 9
2.6.1 CPCI Plug-In AC Power Supply........................................................... 10
2.6.2 Grounding/Earthing.............................................................................. 10
2.7 Cooling............................................................................................................... 11
3 Installation....................................................................................................... 12
3.1 General Installation Guidelines.......................................................................... 12
3.1.1 Unpacking............................................................................................ 12
3.1.2 Ensuring Proper Airflow....................................................................... 12
3.2 Rack-Mounting................................................................................................... 13
3.3 Initial Operation.................................................................................................. 13
4 Service............................................................................................................. 14
4.1 Technical support and Return for Service Assistance....................................... 14
4.2 Declaration of Conformity .................................................................................. 14
4.3 Scope of Delivery............................................................................................... 15
4.4 Accessories ....................................................................................................... 15
4.5 Spare Parts........................................................................................................ 15
5 Technical Data ................................................................................................ 16
6 Dimensions ..................................................................................................... 17

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CPCI/CPCI Serial Hybrid System 3+1 U Safety
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1 Safety
1.1 Intended Application
The CompactPCI (CPCI/CPCI PlusIO/CPCI Serial) system, described in this
manual, is intended as a platform for a microcomputer system based on the
CompactPCI Standards PICMG 2.0 Rev.3, CPCI PlusIO PICMG 2.30 and CPCI
Serial CPCIS.0.
TheCPCIcase systemsaredesignedfor protectionclassIP20 andcanbeused
only in the resp. environments.
CPCI system subracks are not end-products, so there is no valid approval for
this unit. In order to enable stand-alone functionality, additional elements are
required. An operational system is achieved only by way of appropiate CPCI/
CPCI PlusIO/CPCI Serial boards.
The completion and final testing of the units have been carried out, or at least
supervised, by qualified technicians. These instructions are directed exclusively
to these qualified technicians i.e.engineers, trained and qualified electricians
etc.
Make sure that:
• the finished system complies with the safety regulations currently applicable
in the country it is going to be used.
• the finished system complies with all other regulations and specifications at
the place and country of use, e.g. interference limits, approval by the tele-
communications authorities.

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1.2 Safety Instructions
The intended audience of this User’s Manual is system integrators and
hardware/software engineers.
1.2.1 Safety Symbols used in this document
1.3 General Safety Precautions
• Service personnel must know the necessary electrical safety, wiring and
connection practices for installing this equipment.
• Install this equipment only in compliance with local and national electrical
codes.
Hazardous voltage!
This is the electrical hazard symbol. Familiarise yourself with the danger of
electrical voltages and the safety precautions to avoid accidents before
starting to work with parts that carry dangerous voltages.
Caution!
This is the user caution symbol. It indicates a condition where damage of the
equipment or injury of the service personnel could occur. To reduce the risk of
damage or injury, follow all steps or procedures as instructed.
Danger of electrostatic discharge!
Static electricity can damage sensitive components in a system. To avoid
damage, wear ESD wrist straps or at regular intervals touch blank enclosure
parts.
Warning!
Voltages over 60 VDC can be present in this equipment. This equipment is
intended to be accessed, to be installed and maintained by qualified and
trained service personnel only.
This equipment is designed in accordance with protection class 1!
It must therefore be operated only with protective GND/earth connection!

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2 Product Definition
The Schroff CPCI/CPCI PlusIO system consists of:
• A shielded subrack with front and rear card cage for
3 U boards according to IEEE 1101.x, IEC 20297.x and the CompactPCI
Standards PICMG 2.0 Rev.3, PICMG 2.30 CPCI PlusIO and CPCI Serial
(CPCIS.0)
• An 8 slot 3 U CPCI/CPCI Serial hybrid backplane (23007-601)
• An 1 slot 3 U Power Backplane with P47 connector
• A CPCI plug-in power supply (250 W) with wide range input and P47
connector
• Power input module with IEC 320-C14 connector, mains/line switch, mains/
line filter and fuses
• Fan Tray with 3 axial Fans for the active cooling of the boards and the power
supply
2.1 References and Architecture Specifications
• User Manual CPCI Backplanes
Order no.: 73972-101
• User Guide Schroff CPCI/CPCI Serial Hybrid Backplanes 23007-601
Order no.: 63972-273
• User Manual Power Backplane 23098-105
Order no.: 73972-072
• User Manual 19“ Power Supply 13100-141
Order no.: 73972-077
Further information can also be found in the catalogue „Electronic Packaging“
and on the internet under www.schroff.biz

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2.2 System Overview
Figure 1: System Overview
2.3 Subrack
The 4 U chassis is based on the Schroff europacPRO system with EMC
shielding. The front card cage enables the assembly of:
• 3 CPCI peripheral boards (3 U, 4 HP, 160 mm deep)
• 1 CPCI PlusIO CPU board (3 U, 4 HP, 160 mm deep)
• 4 CPCI Serial peripheral boards (3 U, 4 HP, 160 mm deep)
• 3 CPCI Rear I/O Boards (3 U, 4 HP, 80 mm deep)
Note: The backplane supports Rear I/O only at the CPCI peripheral slots.
Rear I/O at the 4 CPCI Serial slots is possible, when the backplane is equipped
with the respective connectors (assembly option).
The lower guide rails of the card cage are equipped with ESD clips.
12309829
1 250 W CPCI Power Supply 4 Front panel 3 U, 44 HP
2 CPCI/CPCI PlusIO Backplane 5 Fan Tray with 3 fans
3 Front Card cage with guide rails
Variations
The Schroff assembly service can customize your system with:
• Different Backplane configurations
• Drive mounting cassettes
• Special power supplies
More information in the catalogue or at www.schroff.biz

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2.4 CPCI/CPCI Serial Hybrid Backplane
Figure 2: Backplane front and rear view

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2.4.1 Backplane topology
The CPCI/CPCI Serial hybrid backplane is splitted into a CPCI and a CPCI
Serial section with a shared CPCI PlusIO system slot in the middle between the
CPCI and CPCI Serial section.
The former Rear I/O pins of the system slot connector P2 are used for the
routing of serial links (SATA, USB2, PCIe, ETH) to the J1 and J6 connectors of
the CPCI Serial slots as defined in the PICMG 2.30 CPCI PlusIO specification.
Ethernet is implemented by 4 differential pairs to support 10/100/1000/
10GBase-T.
RearI/Oatall CPCI peripheral slots at connectorP2.RearI/O attheCPCISerial
slots (connectors 5-J2...8-J5) is possible as an assembly option.
Applicable Specifications:
PICMG 2.0 R3.0 CPCI Core Specification
PICMG 2.01 R2.0 Hot Swap
PICMG 2.09 R1.0 System Management Bus
PICMG 2.10 R1.0 Keying
PICMG 2.30 CPCI PlusIO
PICMG CPCI Serial (CPCIS.0)
More information in the manual for the backplane order no.: 63972-273
Figure 3: Backplane serial link routing

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Table 1: Pinout CPCI PlusIO Connector 1-P2 (System Slot)
Table 2: Pinout Connector x-P1 (Legacy CPCI Slots)
Pin Z A B C D E F
22 GND GA4 GA3 GA2 GA1 GA0 GND
21 GND CLK6 GND 2_ETH_B+ 1_ETH_D+ 1_ETH_B+ GND
20 GND CLK5 GND 2_ETH_B- 1_ETH_D- 1_ETH_B- GND
19 GND GND GND 2_ETH_A+ 1_ETH_C+ 1_ETH_A+ GND
18 GND 2_ETH_D+ 2_ETH_C+ 2_ETH_A- 1_ETH_C- 1_ETH_A- GND
17 GND 2_ETH_D- 2_ETH_C- PRST# REQ6# GNT6# GND
16 GND 4_PE_CLK- 2_PE_CLK+ DEG# GND reserved GND
15 GND 4_PE_CLK+ 2_PE_CLK- FAL# REQ5# GNT5# GND
14 GND 3_PE_CLK- 1_PE_CLK+ 4_PE_CLKE# SATA_SCL reserved GND
13 GND 3_PE_CLK+ 1_PE_CLK- 3_PE_CLKE# SATA_SDO SATA_SL GND
12 GND 4_PE_Rx00+ 1_PE_CLKE# 2_PE_CLKE# SATA_SDI 4_SATA_Rx+ GND
11 GND 4_PE_Rx00- 4_PE_Tx00+ 4_USB2+ 4_SATA_Tx+ 4_SATA_Rx- GND
10 GND 3_PE_Rx00+ 4_PE_Tx00- 4_USB2- 4_SATA_Tx- 3_SATA_Rx+ GND
9GND3_PE_Rx00- 3_PE_Tx00+ 3_USB2+ 3_SATA_Tx+ 3_SATA_Rx- GND
8GND2_PE_Rx00+ 3_PE_Tx00- 3_USB2- 3_SATA_Tx- 2_SATA_Rx+ GND
7GND2_PE_Rx00- 2_PE_Tx00+ 2_USB2+ 2_SATA_Tx+ 2_SATA_Rx- GND
6GND1_PE_Rx00+ 2_PE_Tx00- 2_USB2- 2_SATA_Tx- 1_SATA_Rx+ GND
5GND1_PE_Rx00- 1_PE_Tx00+ 1_USB2+ 1_SATA_Tx+ 1_SATA_Rx- GND
4GND VIO1_PE_Tx00- 1_USB2- 1_SATA_Tx- reserved GND
3 GND CLK4 GND GNT3# REQ4# GNT4# GND
2 GND CLK2 CLK3 SYSEN# GNT2# REQ3# GND
1 GND CLK1 GND REQ1# GNT1# REQ2# GND
Pin Z A B C D E F
25 GND +5V REQ64# ENUM# +3.3V +5V GND
24 GND AD[1] +5V VIO AD[0] ACK64# GND
23 GND +3.3V AD[4] AD[3] +5V AD[2] GND
22 GND AD[7] GND +3.3V AD[6] AD[5] GND
21 GND +3.3V AD[9] AD[8] M66EN C/BE[0]# GND
20 GND AD[12] GND VIO AD[11] AD[10] GND
19 GND +3.3V AD[15] AD[14] GND AD[13] GND
18 GND SERR# GND +3.3V PAR C/BE[1]# GND
17 GND +3.3V IPMB_SCL IPMB_SDA GND PERR# GND
16 GND DEVSEL# GND VIO STOP# LOCK# GND
15 GND +3.3V FRAME# IRDY# GND TRDY# GND
14 GND GND
13 GND GND
12 GND GND
11 GND AD[18] AD[17] AD[16] GND C/BE[2]# GND
10 GND AD[21] GND +3.3V AD[20] AD[19] GND
9 GND C/BE[3]# GND AD[23] GND AD[22] GND
8 GND AD[26] GND VIO AD[25] AD[24] GND
7 GND AD[30] AD[29] AD[28] GND AD[27] GND
6 GND REQ0# GND +3.3V CLK0 AD[31] GND
5 GND BRSVP1A5 BRSVP1B5 RST# GND GNT0# GND
4 GND IPMB_PWR HEALTHY# VIO INTP INTS GND
3 GND INTA# INTB# INTC# +5V INTD# GND
2 GND TCK +5V TMS TDO TDI GND
1 GND +5V -12V TRST +12V +5V GND

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Table 3: Pinout Connector x-J6 (CPCI Serial ETH Connector)
Table 4: Pinout Connector x-J1 (CPCI Serial Base Connector)
Pinout IPMB/Utility connectors
2.5 Power Backplane
The 3 U / 8 HP Power Backplane supports pluggable CPCI PSUs with P47
connector. The Power Backplane provides 2 disk drive power connectors and
supports parallel operation by connecting the current share bus.
More information in the backplane‘s user manuals order no.: 73972-072 and
73972-101
Pin A B C D E F G H I J K L
8
7
6
5
4
3
2GND 2_ETH_A+ 2_ETH_A- GND 2_ETH_B+ 2_ETH_B- GND 2_ETH_C+ 2_ETH_C- GND 2_ETH_D+ 2_ETH_D-
11_ETH_A+ 1_ETH_A- GND 1_ETH_B+ 1_ETH_B- GND 1_ETH_C+ 1_ETH_C- GND 1_ETH_D+ 1_ETH_D- GND
Pin A B C D E F G H I J K L
6GND GND GND GND
5PE_Rx00+ PE_Rx00- GND PE_Tx00+ PE_Tx00- GND GND GND
4GND USB2+ USB2- GND PE_CLK+ PE_CLK- GND SATA_Rx+ SATA_Rx- GND SATA_Tx+ SATA_Tx-
3n.c. n.c. GND n.c. n.c. GA1 SATA_SDI SATA_SDO GA2 SATA_SCL SATA_SL GA3
2GND IPMB_SCL IPMB_SDA GND GND RST_IN# WAKE_IO# GND PE_CLKE#
1IPMB_PWR STNDBY GA0 +12V +12V GND +12V +12V GND +12V +12V GND
IPMB Connector Utility Connector
Pin Pin
1 IPMB_SCL 1 GND
2GND 2+5V
3 IPMB_SDA 3 +12 V
4 IPMB_PWR 4 FAL#
5 5 -12 V
6DEG#
7+3.3V
8PRST#

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2.6 Power Supply
The CPCI system is powered by a CPCI plug-in power supply with wide range
input (100 - 240 VAC).
The power supply is plugged-in in a dedicated slot at the left front side. The
power supply contact via a 47-position connector to a Power backplane.
The power input is provided by an AC mains/line module with IEC 320-C14
connector, integrated mains/line fuses and line filter.
The fuse rating is 4 A slow blow.
Figure 4: AC mains/line module
Hazardous voltage!
Parts of the power supply may be exposed with hazardous voltage. Always
remove mains/line connector before carry out any assembly work.
Caution!
Your system has not been provided with a AC power cable. Purchase a
AC power cable that is approved for use in your country. The AC power cable
must be rated for the product and for the voltage and current marked on the
product's electrical ratings label. The voltage and current rating of the cable
should be greater than the ratings marked on the product.
12309010
1 Fuse holder 3 AC Connector (IEC320-C14)
2 Mains/line switch

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2.6.1 CPCI Plug-In AC Power Supply
Figure 5: Power Supply
Table 5: Data AC Power Supply
e
More information in the user manual order no.: 73972-077
2.6.2 Grounding/Earthing
10006814
Input voltage nominal 100 - 240 VAC
Mains Frequency 50 / 60 Hz
Output (max.) 250 W
Output voltages 3.3
5.0
12.0
-12.0
V
V
V
V
-
-
-
-
40
40
5.5
2
A
A
A
A
Ripple < 1 %
Dynamic response < 1 % or 60 mV
Recovery time to within 1% < 300 µsec
Overvoltage protection for all voltages
120 – 130 % U > 5 Vr
Overcurrent protection 105 – 130 % of rated output current
Hold-up time >= 20 ms
Caution!
The unit is designed inaccordance with protection class 1! It must therefore be
operated with protective earth/GND connection. Use only a three conductor
AC power cable with a protective earth conductor that meets the IEC safety
standards!

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2.7 Cooling
The boards and the power supply are cooled by forced air convection through
three 12 VDC axial fans (140 m³/h (85 cfm)).
The fans are located in a hot-swappable fan tray.
The operating temperature is from 0°C to 50°C.
Figure 6: Airflow
Caution!
To maintain proper airflow, all open slots must be covered with filler panels.
The filler panel should include an airflow baffle that extends to backplane.
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3 Installation
3.1 General Installation Guidelines
3.1.1 Unpacking
Consider the following when unpacking and storing the system:
• Leave the system packed until it is needed for immediate installation.
• After unpacking the system, save and store the packaging material in case
the system must be returned.
If the packaging is damaged and possible system damage is present, report to
the shipper and analyze the damage.
3.1.2 Ensuring Proper Airflow
• Maintain ambient airflow to ensure normal operation. If the airflow is blocked
or restricted, or if the intake air is too warm, an over temperature condition
can occur.
• Ensure that cables from other equipment do not obstruct the airflow through
the systems.
• Use filler panels to cover all empty chassis slots. The filler panel should
include an airflow baffle that extends to backplane. The filler panel prevents
fan air from escaping out of the front of an open slot.
Caution!
When opening the shipping carton, use caution to avoid damaging the system.
Filler Panels and Air Baffles
Airbafflesandfrontpanels withairbafflesareavailableintheSchroffcatalogue
or at www.schroff.biz

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3.2 Rack-Mounting
This subrack system can be installed in 19“ equipment racks. The rack must be
accessible from the front and rear for equipment installation.
Mounting Instructions:
• Ensure that the rack is constructed to support the weight and dimensions of
the system.
• Install any stabilizers that came with your equipment rack before mounting
or servicing the system in the rack.
Load the rack from thebottom to the top, with the heaviest system at the bottom,
avoid uneven mechanical loading of the rack.
3.3 Initial Operation
• Ensure that the system has not been damaged during transport, storage or
assembly.
• Check the Protective Earth (PE) resistance, should be < 0,1 Ohm.
• Switch on the system and check all CPCI voltages directly on the
backplane connectors before the board assembly.
Note: Io3 (12 V output) > Io4 (-12 V output)!
• Plug-in the boards
• Cover all open Slots with filler panels.
Mounting Kit
A rack mounting kit comes with the system.
Warning!
This equipment is intended to be accessed, to be installed and maintained by
qualified and trained service personnel only.
This eqipment is designed in accordance with protection class 1!
It must therefore be operated only with protective GND/earth connection!

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4 Service
4.1 Technical support and Return for Service Assistance
We generally recommend to return the complete system. For all product returns
and support issues, please contact your Schroff sales distributor or
www.schroff.biz.
Werecommendthatyousavethepackingmaterial.Shippingwithouttheoriginal
packing material might void the warranty.
4.2 Declaration of Conformity
SCHROFF CompactPCI systems are developed and manufactured according
to EN 60950-1.
SCHROFF CompactPCI systems are not end-products with independent
functionality as described in the definition of the EMC regulations, and therefore
a CE marking is not required. However, when CPCI/CPCI Serial cards are
assembled according to specification, the systems fulfill the requirements in
accordance with EMC Directive 2004/108/EG and Low-voltage Directive
2006/95/EG.
Interferenceresistanceandinterferenceemissionsarefactors whichareheavily
influenced by the type and quantity of CPCI cards used in the system assembly.
Through the use of high quality line filters and EMC optimized enclosure design,
SCHROFF offers CPCI systems which serve as an ideal base for system
integrators, which comply with the prescribed limits of EN 6100-6-3 and
EN 61000-6-2
The systems are generally equipped with power supplies which possess
CE markings in accordance with EN 60950-1, EN 61000-6-3, EN 61000-6-2).
Before delivery a high-voltage, protective earth and functionality test is carried
out on each individual system.

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4.3 Scope of Delivery
Please order the power cable separately.
4.4 Accessories
4.5 Spare Parts
On request.
Quantity Description
1 Shielded europacPRO chassis 4 U / 84 HP with front handles
1 CPCI/CPCIPlusIO/CPCI Serial backplane (PICMG2.0 R.3.0, PICMG 2.30, PICMG CPCIS.0), 8
slot 3 U
1 Power Backplane with P47 Connector
1 Front card cage for max. 8 boards 3 U 160 mm deep
IEEE guide rails inc. ESD clips)
1 Rear card cage for max. 3 CPCI peripheral boards 3 U 80 mm deep
IEEE guide rails inc. ESD clips
1 250 W CPCI plug-in power supply with input range of 100 VAC to 240 VAC
4 voltages: 3,3 V / 40 A; 5 V / 40 A; 12 V / 5.5 A; -12 V / 2 A)
1 Complete AC/DC cabling
1 Fan Tray 1 HP with 3 fans 140 m³/h (85 cfm) each
2 Front panels 3 U, 44 HP
1 Front panel 3 U, 20 HP
1 Air baffle 3 U, 160 mm
1 19“ Rack mounting kit
Order No. Description
20848-75x Front panels for Rear I/O Boards, dimensions see catalogue
24579-033 Air filter kit
20848-7xx Slot covers with front panel and EMC shielding for vacant slots. For dimensions, please see
catalogue.
34562-8xx Slot covers for vacant slots. For dimensions, please see catalogue.
24579-03x Printed Circuit Board covers (solder side covers). For dimensions, please see catalogue

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5 Technical Data
Table 6: Technical Data
Dimensions
Height 4 U
Width 482.60 mm (19“)
Depth (Card cage) 275 mm
Depth (Overall with handles) 322 mm
Weight
Completely assembled approx. 7,5 kg
Power Supply
Input Voltage 100 VAC to 240 VAC
Frequency 50 / 60 Hz
Power input up to 250 W
Cooling
3 x 12 VDC fans 140 m³/h (85 cfm) each, free blow
Ambient Temperature
Operation +0 °C to +50 °C
Storage -40 °C to +85 °C
Humidity
Admissible humidity 30 % to 80 %, non-condensing
EMC, fulfils requirements for:
Transient Emissions EN 61000-6-3
Interference Resistance EN 61000-6-2
Safety
Test voltages according to EN 60950 Input - Output:
Input - PE:
Output - PE:
Output - Output:
4,3 kVDC
2,2 kVDC
0,7 kVDC
0,7 kVDC
Shock and vibration: EN 60068-2-6 and EN 60068-2-27
Electromagnetic Shielding
Shielding attenuation typ. 40 dB at 1 GHz if shielded front
panels are used.