Oceanic Magellan-2200 User manual

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Magellan-2200Model2 AnesthesiaMachine Operators Manual
8005ShannonIndustrialParkLane
Atchison, Kansas 66002
Tel:[phone]
Fax:[phone]
[e-mail]
CAUTION:Federal lawrestricts this device tobe
usedbyor on the order of aphysician.
Updated:11.11.06

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• General Description 3
• Definition of Statements 3
• GeneralWarnings 3
• Machine Specifications 3
• Functional and Operational Procedures 5
Assembly of Components 6
Pneupac® CompPAC™Ventilator and Compressor 12
Pre-UseChecklist 28
Functional Operation of Controls and Accessories 31
Post-UseChecklist 36
• Cleaning,Disinfecting and Sterilization 37
• Minor Maintenance Recommendations 37
ToolsNeededforMaintenance 37
• PROBLEM SOLVING GUIDE 38
•VACUUM MANIFOLD 38
• CYLINDER GAS DURATION FORMULA 39
• GAS FLOW DIAGRAMS 40
• ITEMS FURNISHEDWITH EACH MACHINE AND PART NUMBERS 45
• ADDITIONAL ITEMS NEEDED FOR OPERATION AND MAINTENANCE 45
• BILL OF MATERIALSWITH PART NUMBERS 46
• EXPLODED DIAGRAMS OF MAJOR COMPONENTS 50
TABLE OF CONTENTS PAGE
SUBJECT

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GENERAL DESCRIPTION
TheMagellan-2200 Anesthesia Machine is compact robustand flexible,easy totransport
andwas designed for military forwardsurgical teams,combatsurgicalhospitals,general
civilianhospitals,outpatientsurgical centers,office-based anesthesia,militaryand civilian
veterinary medicine.
TheMagellan-2200 iscompletely pneumatically powered and is designed to be used with
any complete or simple patient monitoring system that the operator prefers to use or has
onhand.
The Magellan-2200 may be mounted on its custom-made carrying case,a mobile trolley
especially designed for the unit,other mobile carts or on a tabletop as the operator prefers.
Factory Quality AssuranceTesting
EachMagellan-2200 istested several times duringthe manufacturing process.Finaltesting
andcalibration of componentsand the completed machine are recordedand a final
functional test copy is included in the shipment from the factory to the initial customer.
DEFINITION OF STATEMENTS
The following terminology and statements are important for the operator to understand
before proceeding with the manual or operation of the Magellan-2200:
WARNINGS: indicateapossibility ofinjury tothe operatororothers
CAUTIONS: indicate a possibility of damage to the equipment
NOTES: indicatepoints ofinterestforproperoperationof the equipment
GeneralWarnings:
1.Patients requiring life-support equipment should be under the constant surveillance of
competent medical practitioners.There is always the possibility of machine and alarm
failure and some malfunctions require immediate,corrective action.
2.Vaporizer-Tilting the vaporizer past 45 degrees with liquid agent in the chamber can
result in patient injury or death.If tilted past 45degrees,empty the chamber,fully open the
percentcontrol,thenflush the vaporizer withOxygen from the Oxygenflowmeterset to
5lpm for10 minutes.
3.Gas Power Source - Ensure that adequate Oxygen and Compressed Medical Air pressure
and volumes are available before engaging the ventilator power toggle switch to ensure
properoperation of the ventilator.
MACHINE SPECIFICATIONS
DIMENSIONS
Height 23 inches
Depth 23 inches
Width 17 inches
Weight
• Free-Standing 45 lbs
• Enclosed in Carrying Case 130 lbs
Machine Materials Aluminum,brass and plastic
Carrying Case Materials Plastic,military grade
OperatingTemperature Range 35degrees F to 110 degrees F
Required Gas Supply Sources
• O2 Main and Cylinders 38 to 70 psi (50 psi is optimal)
•Air and/or AirCompressor 38to 70 psi (50 psi isoptimal)
• Oxygen Concentrator 3 to 10 psi (For O2 Flowmeter only)
Flowmeter Fresh Gas Flow 1to above 20 lpm (eachflowmeter)
Oxygen FlushValve Recessed,self-closing,push-button,color coded and
labeled,provides 45-55 lpm constant flow,while
push-button is depressed;may not be used with
O2concentrator asO2powersource
CO2Absorber System King Systems KAB-9 (re-fillable) or KAB-1
(pre-filled/disposable)
CO2Absorber Canister Capacity 400 grams soda lime
DirectionalValves Built in the CO2Absorber

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CO2 Absorber Holding Bracket Plastic,securedwithknob tomain frameof machine
Bag-Ventilator Switch/PRV Hand-operated selector switch and rotating knob for PRV
and Scavenger Outlet Port andscavengingoutlet
Bellows Latex free,upward inflating,range from 0 to 1.6 L
Bellows Pressure Relief Pre-set at 60 cmH2O
Common Gas Outlet Quick-connect,size indexed
Tubing Circuit King Systems F-360-61 or any standard anesthesia
circle circuit
Gas Pressure Hoses DISSand threadindexed,female connectors atboth ends
Gas Inlet Manifold DISSandthreadindexed,maleconnectorswithone-wayvalves
Gas Inlet Manifold Filters Located behindManifold Air and O2inlet male connectors
Gas Inlet Pressure Regulators
• Main supply cylinder DISS/thread indexed for O2
• Safety back up cylinder Pin-indexed,yoke mounted for "D" and "E" cylinders for O2
Oxygen and Air Supply Gauges 0-3000 psi range,color coded and clearly labeled
Oxygen Supply Alarms
• Main and safety back-up Pneumatically actuated when O2supply falls below 30 psi
• O2 Concentrator Pneumatically actuated when O2supply falls below 1 psi
• Alarm power source 9-volt battery located in body of alarm box
• Alarm on/off Labeledtoggle switch locatedon body of alarm box
Air and O2 Flowmeters Calibrated and scaled 0-10lpm,color coded,O2flowmeter
hasa fluted controlknob for easy identificationby touch,
alone
Oxygen Concentrator TopowerO2flowmeter only
Air Compressor May be used to power ventilator and air flowmeter
Oxygen Analyzer/Monitor OM-25-ME (orequivalent) Galvanic cell sensor,life
expectancy 2 years under normal conditions
Oxygen Analyzer Power Source 2 each AA batteries,life expectancy approx.3000 use hours
Auxiliary O2 Flow Selector Scaled 0-10LPM in set increments,usedforpre/post
anesthesia
Vaporizer PenlonSigmaDeltaSeries,bolt(cage)mounted,
temperature compensated,very low maintenance
Airway Pressure Gauge Dual scaled in cmH2Oand mmHg,located on front
panel of ventilator
Pressure Gauge Tubing May be attached to bag/vent switch arm or to a point
withinthepatientbreathingcircuit(operatorschoice).
MechanicalVentilator Pneumatically powered,time cycled, volume constant,
flow variable
•Ventilator Pressure Relief Pre-set to maximum of60 cmH2Olocated in mainventbox
• MinuteVolume Range 6 to 14 L
• Insp.Flow Range 10 to 40 L/min
• Frequency breaths per minute 10 to 30
• Exp.Ratio-Fixed 1:1.8nominal
Ventilator Gas Power 40to 70 psi,50 psi optimal
Requirements Usetoggleswitch toselect gas source
Waste Gas Scavenger Positiveandnegativereliefvalves,1Lreservoir bag,
vacuum control knob
Total Machine Gas Leakage @ 30 cmH2O -0- ml/Min
@ 80 cmH2O -0- ml/min
Internal System Compliance @ 20 cmH2O 1.1 ml/cmH2O
@ 40 cmH2O 1.3 ml/cmH2O
Internal System Resistance @ 1.0 L/sec gas flow 4.11 cmH2O
@ 0.5 L/sec gas flow 1.80 cmH2O
APL Valve Pressure Drop @ 3.0 L/min gas flow 0.12 cmH2O
@ 30 L/min gas flow 1.03 cmH2O
Storage
• Indoor + 160°F Allow unit to warm to normal
• Outdoor - 30°F OR temp for 1hour

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FUNCTIONAL AND OPERATIONAL PROCEDURES
The following procedures should be performed between the time the Magellan-2200 is
assembled for use,actually used and post-use,to ensure proper assembly of components
andoperation.
1.Removal and Mounting of Machine
Turn on side,open,remove lid 2.Remove machine;Turn open box so that
wheels are down. 3.Review parts in lid of ventilator box.
5.Mount anesthesia machine to top of
box,securing with mounting screws. 6.Reattach lid of box to front of box with
machine mounted. 7.Attach small O2 cylinder mount to box back. 8.O2 cylinder mount completely attached.
4.Positioning of parts in lid of ventilator box.

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3.Oxygen Hose:Main O2Supply:
Attach one end ofthe 15-footgreen O2highpressure hose tothetop left O2inlet
connectoron the Gas Manifoldand the opposite end to theO2 source(either an O2
Cylinder or O2Wall outlet.)
4.Oxygen Concentrator in Lieu of Main O2Source:
Ifan O2Concentratoristo be used insteadof cylinder or wall O2sources,thetubing from
the O2concentrator should be connected to the specially labeled (O2concentrator only)
inlet nipple located above and to the right side of the Gas Manifold.
ASSEMBLY OF COMPONENTS FOR USE OFTHE MACHINE
BACK OF MACHINE
1. PressureReducingRegulator:
Attach yoke-type pressure reducing regulator to the "D" or "E" Oxygen cylinder to be used
for safety back-up purposes.
2. OxygenHose:
Attachone end of the 24-inch greenO2high pressure hose to the outlet port of the
pressure reducing regulator and the opposite end to the left-side of the Gas Manifold.

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5.WaterTrap:
Attach theWater Trap to the Air inlet port on the GasManifold
CAUTION:Do not attach the water trap to the outlet port of the Air Compressor as water may
condense enrouteto the anesthesia machine and cause possible malfunctionof someof the
components.
6.AirHose:
Attachone endof the 15' yellowAirhigh-pressurehose tothe inletport of theWaterTrap.
Attachthe oppositeend of the high pressure hose tothe air compressor outlet portor to
otherAir sources(wallor cylinder)
7. Waste Gas ScavengerTubing Connection:
1. Attachthewastegasscavenger tothe upper right hand side of theback frame,usingthe
Velcro strip or keyhole mounting,then attach the reservoir bag to bottom port of the
scavenger. Attach suction source tubing to the inlet port of scavenger control knob port.
NOTE: In militaryfield conditions thereservoirbag to the bottomport of the scavenger
may be replaced with a large bore hose to possibly evacuate waste anesthetic out of the
workarea.
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WARNING: Scavenger systemshouldalwaysbe mountedinorder to keep debrisfrom
entering the bellows outlet port.
1. Attachoneend ofthe first scavengertubingto the scavengeroutlet port of the B/V
Switch labeled "to scavenger" and the opposite end to the "TEE" connector.
2. Attachonescavengertubing,with the19mm purple connectortothe centerport located
onthe base of the Bellows,andattach theother end to the "TEE" connector.
3. Attachthefinal scavenger tubing tothe top oftheWaste GasScavengerandthe other
end to the "TEE" connector.

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VENTILATOR SIDE OF MACHINE
1. CO2AbsorberSupport Arm:
AttachtheCO2AbsorberSupportArmtotheMain bodyofthe machine byinsertingthetwo
pinsofthe Arm intothetwoholesprovided-thenscrewin the knob-screwfrom thebackside
oftheframetosecuretheArm.Ensurethatthe stemof the Armispointedupwards.
2. Bag-Vent SwitchAssemblyArm:
AttachtheBag/VentSwitchAssembly Arm tothe top of themachine,usingthe dowelpin guide
locatedunderthetopofthemachineandinserttheB/VSwitchholeprovidedforthedowelpin.
Securethe B/V Switchbyinsertingtheknob-screwthroughthetopofthe machine.

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3. Reservoir Bag:
Attach the Reservoir bag to the chrome inlet port connector
located on the bottom of the B/V Switch Arm.
4. AirwayPressureGaugeTubing:
Attach the Airway PressureGaugeTubingconnector to the bottom of the B/V Switch Arm.
5. Gas FlowTubing:
Attach the semi-clear tubingfrom the CommonGas Outlet to the inletconnectorof the
CO2 absorber.
NOTE: If theclear plastic connector (suppliedwith the CO2canister isnot available,the
semi-cleartubing may be directlyattached to theinlet port nipple of the CO2canister.

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6. CO2AbsorberCanister:
Attachthe CO2AbsorberCanisterto the AbsorberSupport Arm.
BAG AND VENT ARMTUBING
7. Attach the RED labeled tubing to the outlet of the ventilator as shown on the label.Then
attach the other end of the tubing to the ventilator inlet port of the bellows (far right port)
using the 17mm connector.
8. AttachtheGREEN labeled tubingtothe brassoutletportof theB/V Switchandthe
opposite end to the bottom right connector ("L" shaped) located on the bottom-right
position of the CO2Absorber.
9. AttachtheBLUE labeled tubingtothe rightside inletport of the
Bellows (labeled blue) and the opposite end tothe lower outlet port ofthe
B/VSwitch (labeled"To Bellows").
10. PatientTubingCircuit:
Attach the preferred PatientTubingCircuitto the CO2Absorber inlet and outlet
connecting points.
NOTE:Any patienttubing circuit approvedforuse with an anesthesia machine may be
used. The factory supplies a King Systems F-360-61 circuit with each machine as it is initially
shipped.