Offroad Animal RS-TLC-200-15-ASM0 Install guide

Offroad Animal RS-TLC-200-15-ASM0 2015+ Toyota Landcruiser 200 Series
Fitting Instruction Rock Sliders
REV B 13/5/20 Page 1of 30
IMPORTANT! –READ BEFORE INSTALLATION
•
When installed in accordance with these instructions, the front protection bar does
not affect the operation of the vehicles SRS airbags.
•
This product must be installed exactly as per these instructions using only
hardware supplied.
•
Take a few moments to read instructions thoroughly before beginning work.
•
In the event of damage to any bar component please contact OFFROAD ANIMAL
to arrange repair/replacement of components.
•
Do not use this product for any vehicle make or model other than that specified on
these instructions.
•
Do not remove labels from this product.
•
This product and its fixings must not be modified in any way unless stated in these
fitting instructions.
•
The installation of this product is recommended for trained personnel.
•
These instructions are correct at time of publication. OFFROAD ANIMAL cannot
be held responsible for the impact of any changes subsequently made by the
vehicle manufacturer. If you find something has changed please contact us to let
us know!
•
During installation it is the duty of the installer to check correct
operation/clearances of all components.
•
If Instructions are to be printed for reference in the workshop, it is recommended
that they are printed in colour, for best legibility.
•
Fitting time estimated 1-2 hours

Offroad Animal RS-TLC-200-15-ASM0 2015+ Toyota Landcruiser 200 Series
Fitting Instruction Rock Sliders
REV B 13/5/20 Page 2of 30
IMPORTANT: Check all parts are present before beginning work! Contact OFFROAD ANIMAL
if something is missing.
Main Parts
Qty
Part Number
Description
Image
2
B-0224
Slider Step 200 Series
2
E-0002-1500
Slider extrusion -1500MM
1
RS-TLC-200-
15-ASM2L
LC 200 Slider Front Mount
1
RS-TLC-200-
15-ASM2R
LC 200 Slider Front Mount
1
RS-TLC-200-
15-ASM3L
LC200 Slider - Rear Mount Assy

Offroad Animal RS-TLC-200-15-ASM0 2015+ Toyota Landcruiser 200 Series
Fitting Instruction Rock Sliders
REV B 13/5/20 Page 3of 30
1
RS-TLC-200-
15-ASM3R
LC200 Slider - Rear Mount Assy
2
B-0304
LC200 Slider Rear Mount Brace
Bracket
2
B-0306L
Slider End Cap - Stub Nose
2
B-0306R
Slider End Cap - Stub Nose

Offroad Animal RS-TLC-200-15-ASM0 2015+ Toyota Landcruiser 200 Series
Fitting Instruction Rock Sliders
REV B 13/5/20 Page 4of 30
Mounting Kit Small Parts –Contained in Small Parts Kit Bag
Qty
Part Number
Description
4
P-0100
200 Series, Tapped Backing Plate
2
NP-COM-M12-300-ASM0
M12 NUT PLATE 300MM STEM
2
M12 FW LHD
M12 FW Large Heavy Duty
2
M12X30
Bolt Hex, M12X30x1.75, GR8.8 ZP
4
M10 x 30
Bolt Hex, M10X30x[1.5], GR8.8 ZP
4
M10 Flat Washer
M10 FW
12
M6x20 BHCS BLACK ZINC
SCREW, BUTTON HEAD CAP,
M6X20X1 GR12.9 BLACK ZP
8
M6 FLAT WASHER
M6 FW
30
M10 x 25
Bolt Hex, M10X25x[1.5], GR8.8 ZP
30
M10 FLANGE NUT
Flange Nut, M10x1.5 G8.8 ZP
2
M12X40
Bolt Hex, M12X40X1.75, GR8.8 ZP
2
M12 FLAT WASHER
M12 FW
24
M8 FLAT WASHER-
BLACK ZINC
M8 FW- BLACK ZINC
24
M8 NUT
Hex Nut, M8x1.25 G8.8 ZP
12
M8X20 CAP SCREW
CAP SCREW, M8X20X1.25 GR10.9 ZP
12
M8 X 20 BHCS BLACK
ZINC
SCREW, BUTTON HEAD CAP,
M8X20X1.25 BLACK ZP
2
OFA-LOGO
OFFROAD ANIMAL METAL LOGO
2
P-0114
200 Series Slider - Rear Tapped Mount
Plate
16
M8 FLAT WASHER
M8 FW
4
M8 Nutsert
M8 Nutsert
4
M8 X 25 HEX
Bolt Hex, M8X25x1.25, GR8.8 ZP
12
M8 FLANGE NUT
Flange Nut, M8x1.25 G8.8 ZP
12
M8 X 20 HEX
Bolt Hex, M8X20x1.25, GR8.8 ZP
8
M6CN3MM
CAGE NUT M6x2.6-3.5
8
M6 FLAT WASHER BLACK
ZINC
M6 FW BLACK ZP
8
M6x16 BHCS BLACK ZINC
SCREW, BUTTON HEAD CAP,
M6X16X1 GR12.9 BLACK ZP

Offroad Animal RS-TLC-200-15-ASM0 2015+ Toyota Landcruiser 200 Series
Fitting Instruction Rock Sliders
REV B 13/5/20 Page 5of 30
The following tools will be required to install the product.
Hand Tools
Power Tools
Workshop Equipment
Metric Socket Set 8-
19mm
Socket Extension Bar
Metric Spanner Set 10-
19mm
Torx Drivers T25-T30
Hex (Allen) Key Set 4-
6mm
Trim Puller Tool
Flat Blade Screwdriver
set
Phillips Head
Screwdriver set
Utility Knife
Side Cutters
Pliers
Electric/Air Impact
Driver (Optional)
Hydraulic Floor Jack
Cable Ties
Nutsert Setting Tool

Offroad Animal RS-TLC-200-15-ASM0 2015+ Toyota Landcruiser 200 Series
Fitting Instruction Rock Sliders
REV B 13/5/20 Page 6of 30
It is the responsibility of the installer to always complete works in a safe manner. Make sure the
following safety equipment is available and precautions are observed whilst fitting this product.
Hearing Protection
Always wear ear protection when using power
tools.
Eye Protection
Ensure eye protection is always worn when
cutting or drilling.
Manual Handling
Do not attempt to lift bar assemblies or rock
sliders on your own.
Always use two people to lift or use mechanical
Lifting aid such as hydraulic lifting trolley.
Vehicle Support
Always ensure vehicle is properly supported
when working on it. Do not attempt to fit
products whilst suspension work is being
carried out. Do not work under a vehicle
supported only by a jack.

Offroad Animal RS-TLC-200-15-ASM0 2015+ Toyota Landcruiser 200 Series
Fitting Instruction Rock Sliders
REV B 13/5/20 Page 7of 30
1. Remove the Factory side steps by removing the 12mm
head bolts securing it to the body.
2. Discard Factory Steps
TOOLS REQUIRED
12mm Socket
FASTENERS

Offroad Animal RS-TLC-200-15-ASM0 2015+ Toyota Landcruiser 200 Series
Fitting Instruction Rock Sliders
REV B 13/5/20 Page 8of 30
3. There are two types of chassis nut plates used on this
product. Identify the locations on chassis for installation of
these nut plates.
4. There are 2x of P-0100, Offset type nut plates and 1x P-
0114 Inline type nut plate, per side of vehicle
TOOLS REQUIRED
FASTENERS
P-0100
“Offset Type”
P-0100
“Offset Type”

Offroad Animal RS-TLC-200-15-ASM0 2015+ Toyota Landcruiser 200 Series
Fitting Instruction Rock Sliders
REV B 13/5/20 Page 9of 30
5. Insert cable tie in a loop through center of offset type
nut plate, as shown.
6. Insert nut plate through rectangular hole in chassis
whilst holding the cable tie in your hand.
7. Using cable tie pull nut plate against chassis. Manipulate
position of nut plate to align M6 threads with holes in
the chassis, A screwdriver or small punch can greatly
assist this process.
TOOLS REQUIRED
Cable Tie
Small screwdriver or punch
FASTENERS

Offroad Animal RS-TLC-200-15-ASM0 2015+ Toyota Landcruiser 200 Series
Fitting Instruction Rock Sliders
REV B 13/5/20 Page 10 of 30
8. Fit M6 button head bolts and flat washers to the M6
threads on the nut plate.
9. Tighten with 4mm Hex Key
10. Cut and discard cable tie once secured.
11. Repeat process for second location of Offset type nut
plate on chassis.
TOOLS REQUIRED
4mm Hex Key
Side Cutters
FASTENERS
2x M6x20mm Button Head
Bolts
2x M6 Flat Washer

Offroad Animal RS-TLC-200-15-ASM0 2015+ Toyota Landcruiser 200 Series
Fitting Instruction Rock Sliders
REV B 13/5/20 Page 11 of 30
12. Remove bolts securing the hand brake cable around the
rectangular hole in chassis, as shown.
13. Insert cable tie in a loop through center of Inline type nut
plate, as shown.
TOOLS REQUIRED
12mm socket
Cable ties
FASTENERS

Offroad Animal RS-TLC-200-15-ASM0 2015+ Toyota Landcruiser 200 Series
Fitting Instruction Rock Sliders
REV B 13/5/20 Page 12 of 30
14. Fit one M6 Button head screw and to the rear nut
plate (inline type).
15. Holding the cable tie, insert the nut plate through the
hole in the chassis.
16. Position the screw in the corner of the square hole,
and snug down the bolt head using 4mm hex key.
17. Rotate nut plate using cable tie to align the other M6
thread with the opposite corner and fit M6x20 Button
head screw.
18. Tighten both screws with 4mm Hex key.
19. Cut and discard cable tie once secured.
TOOLS REQUIRED
4mm Hex Key
Side cutters
FASTENERS
2x M6x20 Button head bolt

Offroad Animal RS-TLC-200-15-ASM0 2015+ Toyota Landcruiser 200 Series
Fitting Instruction Rock Sliders
REV B 13/5/20 Page 13 of 30
20. Bend the nut plate stem to approximate shape shown and
insert backwards, through the bottom square shaped hole
chassis cross member.
21. Point the stem through the large circular hole as shown and
draw the nut plate up into the cavity. Manipulate the position
until the thread can be seen through the square hole.
22. This process may require the removal of the nut plate and re-
bending of the nut plate stem.
TOOLS REQUIRED
FASTENERS
M12 Long Stem Nut Plate

Offroad Animal RS-TLC-200-15-ASM0 2015+ Toyota Landcruiser 200 Series
Fitting Instruction Rock Sliders
REV B 13/5/20 Page 14 of 30
23. Fit the front mount to the car, Using M10x30 bolt and flat
washers into the nut plate.
24. First fit bracket to fixed nut plate on side of chassis,
ensuring that the heads of the M6 bolts securing the nut
plate fit into the recesses.
25. Once secured then fit bottom M12x40 bolt. Position of the
nut plate can be manipulated with the stem to aid pickup
of the thread.
TOOLS REQUIRED
FASTENERS
1x M10x30 Bolt
1xM10 Flat Washer
1xM12x40 Bolt
1xM12 Flat Washer

Offroad Animal RS-TLC-200-15-ASM0 2015+ Toyota Landcruiser 200 Series
Fitting Instruction Rock Sliders
REV B 13/5/20 Page 15 of 30
26. Fit M8 Nutserts to the two holes in underside of chassis in
between the two rear nut plate locations.
It may be nessacary to open the holes to the correct 12mm
diameter using electric drill and 12mm drill bit
27. Note on fuel tank side the fuel tank cover will need to be
removed for best access.
TOOLS REQUIRED
Nutsert Setting Tool
12mm Drill Bit
Electric Drill
FASTENERS
2x M8 Nutsert –Per side.

Offroad Animal RS-TLC-200-15-ASM0 2015+ Toyota Landcruiser 200 Series
Fitting Instruction Rock Sliders
REV B 13/5/20 Page 16 of 30
28. Fit the Rear mount to the chassis points installed earlier.
29. First fit the M10x30 Bolt and M10 Flat washer to the
forward nut plate.
30. Next Secure the M8x25 Bolts and flat washers to the
Nutserts set in bottom of chassis.
31. Finally fit the M12x30 bolt and large M12 washer to the
rear nut plate.
32. Leave all fasteners finger tight at this stage.
TOOLS REQUIRED
FASTENERS
M12x30 Bolt
M12 Large Flat Washer
M10x30 Bolt
M10 Flat Washer
2xM8x25 Bolt
2xM8 Flat Washer

Offroad Animal RS-TLC-200-15-ASM0 2015+ Toyota Landcruiser 200 Series
Fitting Instruction Rock Sliders
REV B 13/5/20 Page 17 of 30
33. Prepare step plate by loosely pre fitting the fasteners to
the step.
34. Use M8x20 black button head screws, black M8 washers
and M8 Nuts on 6x locations on top of step as shown
35. Use M8x20 cap head screws M8 washers and M8 nuts on
6x locations on bottom side of step.
NOTE THERE ARE 2 WAYS TO FIT
THE STEP ON THE EXTRUSION, IF
YOU FIND THIS WAY DIFFICULT
SKIP STEP 33-37 AND GO TO STEP
38-43
TOOLS REQUIRED
FASTENERS
6x M8x20 Black Button Head
6xM8x20 Cap Head
12x M8 Black Washer
12x M8 Nut
Leave Nut Loose,
Level with
Bottom of Bolt
M8x20
Button Head
M8x20 Cap
Head

Offroad Animal RS-TLC-200-15-ASM0 2015+ Toyota Landcruiser 200 Series
Fitting Instruction Rock Sliders
REV B 13/5/20 Page 18 of 30
36. Slide the step plate onto the main slider structural
extrusion. Align the nuts as they enter the T Slots on
the extrusion.
37. Center the Step on the extrusion, by measuring
distance from extrusion to tip of step, and adjusting
until both sides are equal.
TOOLS REQUIRED
FASTENERS
Align
Nuts

Offroad Animal RS-TLC-200-15-ASM0 2015+ Toyota Landcruiser 200 Series
Fitting Instruction Rock Sliders
REV B 13/5/20 Page 19 of 30
38. Lie extrusion down and place step on top
39. Feed nut into slot with something long and skinny
(like a dowel or piece of all thread) Do centre ones
first the move outwards.
TOOLS REQUIRED
Long Dowel or skinny stick
FASTENERS

Offroad Animal RS-TLC-200-15-ASM0 2015+ Toyota Landcruiser 200 Series
Fitting Instruction Rock Sliders
REV B 13/5/20 Page 20 of 30
40. Thread cap screws into each hole
TOOLS REQUIRED
6mm Alllen Key
FASTENERS
M8 x 20 Cap screws (6)
M8 hex nuts (6)
M8 flat washers (6)