Okofen PE 08 User manual

Operating
Manual
+ Initial start up Pellet
heating system with auger
delivery system or vacuum
suction system for
professionals
PELLEMATIC®
PE(S)(K)(B) 10 — 56
FA_V2.03
Pelletronic TOUCH
ENGLISH
PE 567 EN 1.1 ·www.oekofen.com

Title: Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56
Article number: PE 567 EN 1.1
Version valid
from:
06/2015
Approved: Wohlinger Christian
Author
ÖkoFEN Forschungs- &.
EntwicklungsgesmbH
A-4133 Niederkappel, Gewerbepark 1
Tel.: [phone] / 74 50
Fax.: [phone] / 74 50 – 10
E-Mail: [email protected] © by ÖkoFEN Forschungs- und EntwicklungsgesmbH
www.oekofen.com Subject to modifcations

Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56
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7.1 Plugs on the boiler control unit .................................................................................................................... 13
7.2 Wiring diagrams .......................................................................................................................................... 15
7.3 LED status boiler controller......................................................................................................................... 19
7.4 Cable Routing.............................................................................................................................................. 19
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8.1 LED status heating controller ...................................................................................................................... 21
8.2 Connection plan ..........................................................................................................................................22
8.2.1 Jumper X34 for analog voltage outputs X11 (OUT1) and X21 (OUT2) .........................................25
8.3 Rules of wiring for micronetwork with 1,2 or more heating controllers......................................................25
8.4 Wiring diagrams......................................................................................................................................... 26
8.5 Assembly and disassembly of the heating controller circuit board .......................................................... 28
8.6 Cable specification Pelletronic Touch........................................................................................................30
8.7 Sensor values............................................................................................................................................... 31
8.8 Hydraulic connecting diagrams ..................................................................................................................32
8.8.1 Hydraulic connecting diagrams Pelletronic Touch .....................................................................32
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9.1 User controls and their function ................................................................................................................. 43
9.2 Main Menu .................................................................................................................................................. 45
9.3 Replacing a Touch operating device .........................................................................................................46
9.4 Backside of the Touch operating device ................................................................................................... 47
9.5 Calibration .................................................................................................................................................. 48
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12.1 Product Description ....................................................................................................................................57
12.1.1 Installation Requirements ............................................................................................................57
12.1.2 System Description.................................................................................................................... 58
12.2 Settings on the Touch Operating Device.................................................................................................. 59
12.3 Opening the Password-Protected Remote Maintenance Website ........................................................... 61
12.4 Description of the Pelletronic Online Website.......................................................................................... 62
12.4.1 Making Settings ......................................................................................................................... 63
12.4.2 Adjustment of the power rating ...............................................................................................64
12.4.3 Error Messages by E-mail ......................................................................................................... 65
12.4.4 Quit malfunction ....................................................................................................................... 67
12.4.5 Code input................................................................................................................................. 68
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13.1 Performance adjustment ...........................................................................................................................70
13.2 Setting the adresses of the Bus-participants............................................................................................70
13.2.1 Setting the address at the burner controller .............................................................................70
13.2.2 Setting the address at the heating controller ............................................................................ 71
13.2.3 Setting the adress for the remote control .................................................................................72
13.2.4 Settings before starting up ........................................................................................................72
13.2.5 Setting the adress for remote control Touch ............................................................................73
13.2.6 Setting the adress for remote control ...................................................................................... 74
13.2.7 Code Input..................................................................................................................................75
13.2.8 Periphery Learning.....................................................................................................................77
13.2.9 Flowtronic ................................................................................................................................. 84
13.3 Mode.......................................................................................................................................................... 84
13.3.1 Operation mode......................................................................................................................... 85
13.3.2 Operation mode HC 1 ................................................................................................................ 85
Contents

Contents
13.3.3 Operation mode HC 2–6 ........................................................................................................... 85
13.3.4 Operation Mode DHW .............................................................................................................. 86
13.3.5 Operation mode solar ............................................................................................................... 86
13.3.6 Operation mode Pellematic ...................................................................................................... 87
13.4 Measuring values....................................................................................................................................... 87
13.5 Weather..................................................................................................................................................... 88
13.6 Eco Mode .................................................................................................................................................. 89
13.7 Heating Circuit............................................................................................................................................ 91
13.7.1 Screed programme ....................................................................................................................94
13.8 Solar Heating.............................................................................................................................................94
13.8.1 Menu Solar Heating.................................................................................................................... 95
13.9 DHW settings ............................................................................................................................................ 96
13.10 DHW Return Pump settings .................................................................................................................... 97
13.11 Solar settings ............................................................................................................................................ 98
13.12 Accumulator settings..............................................................................................................................104
13.13 System Regulation ..................................................................................................................................106
13.13.1 Cascade settings......................................................................................................................107
13.13.2 Existing Boiler ...........................................................................................................................111
13.14 Pellematic settings................................................................................................................................... 113
13.14.1 Outertemperature control........................................................................................................114
13.14.2 External Power Ventilator........................................................................................................ 115
13.14.3 Permanent operation............................................................................................................... 115
13.14.4 Ignition settings .......................................................................................................................116
13.14.5 Full power settings .................................................................................................................. 117
13.14.6 Run Down Time settings.......................................................................................................... 118
13.14.7 De-ashing system settings ......................................................................................................119
13.14.8 Boiler cleaning ......................................................................................................................... 121
13.14.9 Negative Draft ........................................................................................................................ 122
13.14.10 FRT Controller ....................................................................................................................... 123
13.14.11 Level detection system .......................................................................................................... 125
13.14.12 Boiler Controlled Pump ......................................................................................................... 126
13.14.13 Suction turbine ...................................................................................................................... 128
13.14.14 Output Settings ..................................................................................................................... 129
13.14.15 Output Test............................................................................................................................130
13.14.16 Maintenance .......................................................................................................................... 132
13.14.17 Calibrate................................................................................................................................. 133
13.14.18 Magnet Valve.........................................................................................................................134
13.14.19 Settings.................................................................................................................................. 135
13.15 Heating Main Pump................................................................................................................................. 137
13.16 General settings ...................................................................................................................................... 138
13.16.1 Chimney....................................................................................................................................141
13.16.2 Datalog.................................................................................................................................... 142
13.16.3 Delete Log...............................................................................................................................143
13.16.4 ModBUS ..................................................................................................................................144
13.16.5 E-Mail ......................................................................................................................................146
13.16.6 IP Config ................................................................................................................................. 147
13.16.7 USB .........................................................................................................................................150
13.17 Software settings ..................................................................................................................................... 151
13.17.1 Configuration ............................................................................................................................ 151
13.17.2 Function room sensor ............................................................................................................. 152
13.17.3 Update Heating Controller, Touch Operating device and Remote Control ........................... 152
13.17.4 Software Update..................................................................................................................... 153
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14.1 Malfunctions.............................................................................................................................................. 154
14.1.1 Malfunctions - what to do..........................................................................................................154
14.1.2 Fault texts .................................................................................................................................154
14.1.3 Malfunction report .................................................................................................................... 155
Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

Dear Customer 5
11 Dear Customer
ÖkoFEN is Europe’s leading specialist in pellet heating.
Proficiency, innovation and quality combined. This is the tradition on which ÖkoFEN shapes the future.
We are very pleased that you too have decided to purchase a product from ÖkoFEN.
• This manual is intended to help you operate the product safely, properly and economically.
• Please read this manual right through and take note of the safety warnings.
• Keep all documentation supplied with this unit in a safe place for future reference.
Please pass on the documentation to the new user if you decide to part with the unit at a later date.
• Please contact your authorised dealer if you have any questions.
ÖkoFEN attaches great importance to the development of new products. Our R&D Department repeatedly
challenges the effectiveness of tried-and-tested systems and works continuously on improvements. In this
way, we secure our technological advantage. We have already received many national and international
awards for our products.
All our products comply with European standards in respect of quality, efficiency and emissions.
Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

6Use only for the purpose intended
22 Use only for the purpose intended
The pellet heating system is designed to heat water for central or other indirect heating systems and hot
water supply for buildings. It is not permissible to use the pellet heating system for any other purpose.
Reasonable foreseeable inadvertent uses for the heating system are not known.
PE 567 EN 1.1

Types of safety warning sign 7
33 Types of safety warning sign
The warning signs use the following symbols and texts.
Types of safety warning sign
1. Risk of injury
2. Consequences of risk
3. Avoiding risk
1. Risk of injury:
Danger - indicates a situation that could lead to death or life-
threatening injury.
Warning - indicates a situation that could lead life-threatening or
serious injury.
Caution - indicates a situation that could lead to injury.
Note - indicates a situation that could lead to property damage.
2. Consequences of risk
Effects and consequences resulting from incorrect operation.
3. Avoiding risk
Observing safety instructions ensures that the heating system is
operated safely
Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

8System overview
44 System overview
The whole system consists of following components:
ଉPellematic boiler:
• PE - Boiler with pellets transport auger as delivery system
• PES - Boiler with vacuum suction system as delivery system
• PEB - Boiler with hopper for hand filling
• PESKA - cascade with up to 4 possible boilers
ଉPellet storage room with pellet-delivery system:
• Storage room
• Textile tank
ଉPossible additional components:
• Domestic hot water
• Accumulator
• Solar thermal panel
• Existing external boiler
Pellematic with storage room and auger delivery Pellematic with textile tank and auger delivery
Pellematic with storage room and vacuum
suction
Pellematic with textile tank and vacuum suction
PE 567 EN 1.1

System overview 9
Pellematic cascade with textile tank and auger
delivery system
Pellematic with hopper for hand filling
There are seperate manuals for all components, which
describe functions and installation in detail.
Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

10 Control system
55 Control system
Basically the Controlsystem consists of following components:
•Pellematic boiler controller:
The boiler controller controls all boiler functions (pellet feed system, combustion, deashing, etc.)
•Pelletronic heating controller (max. 3 wall boxes = 6 zones, 3 domestic hot water, 3 accumulators)
The heating controller regulates the whole heat distribution system. (Room temperature, domestic hot
water, time programmes, solar, accumulator management, etc.)
Additionally remote controls can be installed in the system. These can be connected to the heat controller
by a bus-connection.
•Touch Operating Device
The Touch Operating Device is in the boiler. It is connected by a bus-connection with both, heating- and
boiler controller. It serves for:
– visualizing the measuring values
– adjusting the desired values and the time programme on the heating controller.
– adjusting the parameters of the boiler controller
PE 567 EN 1.1

Parameter Adjustments 11
66 Parameter Adjustments
There are two areas in which adjustments can be set:
•User-specific adjustments: e.g. Room temperature, Time program, Domestic hot water temperature,
Domestic hot water time program, Party-function etc.
•System-specific adjustments: e.g. combustion temperature regulation, deashing, ignition parameters,
suction interval, etc.
Ex works, adjustments are basically set, so no further adaption is neccessary.
A detailed description of all important setting options for the end user is to be found in the operating manual
of the End User.
Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

12 The boiler controller
77 The boiler controller
The boiler controller is directly on the Pellematic boiler behind the half-round front cover of the boiler.
It is used to control the combustion process and the fuel-feeding system.
The boiler controller is connected to the touch operating device by a bus-connection.
The Touch allows the owner / operator to see important measured values and Change to "Provides for
adjustment of desired values and parameters of boiler operation. Only authorized installers should adjust
boiler operating parameters."
1 F1: Fuse T10A
2 F2: Fuse T8A
DDaammaaggeeooffpprrooppeerrttyy
Fuses must be replaced only with fuses having the same
current and voltage ratings.
PE 567 EN 1.1

Plugs on the boiler control unit 13
7.1 Plugs on the boiler control unit
The designation of the plugs must correspond with the labeling of plug-in positions.
Designation of plug-in position Voltage Name of sensors, motors and pumps
X1A 3 2 GND 1 24 Volt Operating display
X1B 3 2 GND 1 24 Volt Heating controller (BUS)
X2 5 4 24 Volt Power supply display
R1 46 45 24 Volt Not used
R2 44 43 24 Volt Not used
AF 42 41 24 Volt Not used
KF 89 24 Volt Boiler sensor
UP 234 24 Volt Negative draft measuring
AE2 5 6 7 24 Volt Level detection system
AE1 10 9 8 24 Volt Not used
FRT 12 13 24 Volt Combustion chamber temperature sensor
RGF 14 15 24 Volt Flue gas temperature sensor (optional)
PWM 16 17 24 Volt PWM for speed controlled high-efficiency pump
Analog IN 18 19 24 Volt Not used
BR1 7 8 24 Volt Burner contact
AK 11 12 24 Volt Existing boiler (optional)
ESAV 32 33 34 24 Volt End switch ash box
DE 1 37 36 35 24 Volt Not used
DE 2 40 39 38 24 Volt Not used
KAPZW 26 25 24 24 Volt Capacitive sensor – hopper
KAPRA 5 4 3 24 Volt Capacitive sensor – burner
BSK 654321 24 Volt Flame return gate
X21 PE L N 230 Volt Power supply
VAK 56 PE 55 230 Volt Vacuum turbine
ZUEND NPE22 230 Volt Ignition
AV 52 PE 51 230 Volt Motor ashbox
RES 2 54 PE 53 230 Volt Not used
MA 48 PE 47 230 Volt Magnetic valve (Cleaning nozzle, heat exchanger)
RM 15 PE N 230 Volt Motor boiler cleaning device
SM 19 20 230 Volt Relay fault signal (optional)
SZ 17 PE N 230 Volt Flue gas fan
UW 13 PE N 230 Volt Boiler controlled pump
STB 17 PE 19 230 Volt Safety temperature sensor
NOT 41 43 230 Volt Emergency stop heating
RA1 N PE 14 15 16 230 Volt Fuel transport system
RES1 50 PE 49 230 Volt Motor hopper – PES 36–56 only
ZW NPE262524 230 Volt Vibration motor
Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

14 Plugs on the boiler control unit
ES 1 2 3 N PE 6 230 Volt Burner motor
LUFT N PE 11 230 Volt Burner fan
PE 567 EN 1.1

Wiring diagrams 15
7.2 Wiring diagrams
The wiring diagrams for the boiler control unit provide detailed technical information for certified installers.
Only certified installers or electricians under the direction of a certified installer may connect to the
controller.
RRiisskkooffeelleeccttrriiccsshhoocckk
Only an authorised installer may connect the pellet boi-
ler to the power supply.
Always disconnect / de-energize the power supply be-
fore working on the boiler.
Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

16 Wiring diagrams
PE 567 EN 1.1

Wiring diagrams 17
Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

18 Wiring diagrams
PE 567 EN 1.1

LED status boiler controller 19
7.3 LED status boiler controller
Display Description Cause and remedy
red Power supply present —
red flashing Error condition
no communication possible
Check the software version
Check the bus wiring
Check the address
red / orange flashing In the bus systems are devices using
the same address
Change the address
orange Power supply present
Processor runs
No bus communication
Check the software version
Check the bus wiring
Check the address
orange flashing Firmware- update is in progress —
green flashing Initialization (Firmware boots) If state is unchanged, software must
be checked.
green Operation
Cyclic communication possible
—
7.4 Cable Routing
Th cable routing and the connection of the motors and sensors is precisely described in the Installation ma-
nual .
Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

20 The heating controller
88 The heating controller
The heating controller is in a wall box, which is in most cases installed nearby the heating circuit distributor.
It is used to control the whole heat distribution system for example: domestic hot water, room temperature,
solar system, accumulator, etc
It consists of a casing with an internal circuit board and terminals.
The cover plate of the casing is removable.
EElleeccttrriiccsshhoocckkddaannggeerr
Before opening, make sure that the whole heating
system is powerless.
Note:
The heating controller is limited to 8 amps total current draw. Also, each output is rated at 2 amps max.
Make sure that these values are not exceeded to avoid fuse failure.
PE 567 EN 1.1