OKU PS-01 User manual

English Destudding Gun PS-01
Destudding Gun
PS-01
Operating instructions
(Id. No. 00035105)
00143037 PS-01 assembled:

Date: _________________
Name: _________________
OKU GmbH, 73650 Winterbach, Germany
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English Destudding Gun PS-01
Table of contents
......................................................................................................................2Table of contents
...........................................................................................31 Preface and general information
...........................................................................................................................31.1 General
..............................................................................................................31.2 Scope of supply
...................................................................................................................31.3 Intended use
............................................................................................................................41.4 Liability
.........................................................................................................................41.5 Warranty
.................................................................................................................52 Safety information
....................................................................................52.1 Personnel responsible for safety
...................................................................................................................52.1.1 Operator
..................................................................................................52.1.2 Qualified personnel
.............................................................................................62.2 General safety instructions
.....................................................................................62.3 Layout of the safety instructions
......................................................................................................................83 Technical Data
.......................................................................................................................83.1 Stud types
...................................................................................................83.2 Dimensions and weight
...............................................................................................................83.3 Noise emission
.........................................................................................................83.4 Ambient conditions
......................................................................................................................94 Commissioning
....................................................................................................94.1 Pneumatic connection
............................................................................................................105 Operation of the gun
.......................................................................................................105.1 Elimination of studs
.................................................................................................116 Faults and trouble shooting
..............................................................................................127 Lubrication and maintenance
....................................................................................................................127.1 Lubrication
.........................................................................................................127.1.1 Lubricating oil
..................................................................................................127.1.2 Lubricating grease
.............................................................................................................137.2 Greasing points
.................................................................................................................137.3 Maintenance
...........................................................................148 Placing out of operation and dismounting
..........................................................................................................159 Spear and wear parts
...............................................................................................................159.1 Requirements
..........................................................................................................159.2 Handling of order
.................................................................................159.3 Explanation of the spare parts list
..............................................................................................169.4 Exploded drawing PS-01
...................................................................................................179.5 Spare parts list PS-01
...........................................................................................................................1810 Appendix
.....................................................................................1810.1 CE-Declaration of Conformity
....................................................................................................................1910.2 Copyright
...............................................................................1910.3 Manufacturer and contact person
.................................................................................................................................2011 Notes
OKU GmbH, 73650 Winterbach, Germany
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English Destudding Gun PS-01
1 Preface and general information
1.1 General
The present operating instructions are used for safe operation of the
Destudding Gun (in the following referred to as “gun“), type PS-01, (id.No.
00143037). The safety instructions included hereinafter must be observed.
The operating instructions must be available to every person who is working
with the gun and the included indications must be carefully attended to.
The operating instructions must always be complete and perfectly readable.
1.2 Scope of supply
The delivery normally consists of a destudding gun and the operating
instructions. The parts included in the delivery are stated in the accompanying
papers.
These papers shall be checked for conformity immediately after receipt of the
goods. OKU GmbH does not take on any guarantee and/or accept any liability
for defects complained belatedly.
Therefore:
•contact the forwarder immediately to complain about visible transit
damages,
•contact OKU GmbH immediately to complain about visible defects
and/or incompleteness of delivery.
1.3 Intended use
The gun is exclusively destined for the removal of single and multi-flange
studs from tires of passenger-cars and trucks.
Any other use shall be deemed to be inappropriate!
OKU GmbH, 73650 Winterbach, Germany
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English Destudding Gun PS-01
1.4 Liability
The information, data and notes of these operating instructions were up-to-
date when being printed. The specifications, illustrations and descriptions
included hereinafter do not apply to any previously supplied guns.
We do not accept liability for damages and operating troubles caused by:
•inappropriate use,
•unauthorized modification of the gun,
•improper operation of the gun,
•operating errors,
•disregard of the operating instructions.
1.5 Warranty
Conditions of warranty: see Standard Terms and Conditions of OKU GmbH.
Assert warranty claims against OKU GmbH immediately after detection of the
defect or fault.
Warranty claims expire in each case where liability claims cannot be made.
OKU GmbH, 73650 Winterbach, Germany
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English Destudding Gun PS-01
2 Safety information
2.1 Personnel responsible for safety
2.1.1 Operator
Operator is called any natural or legal person who is using the gun or on
behalf of whom the gun is used.
The operator and/or his safety officer must ensure that
•all essential regulations, instructions and laws will be observed,
•only qualified personnel will be working with the gun,
•the a.m. personnel will have the operating instructions available at any
time,
•non-qualified personnel will be prohibited from working with the gun.
2.1.2 Qualified personnel
As qualified personnel are to be considered persons who have been
authorized by the safety officer of the plant to perform the necessary activities
and who are able to recognize and avoid potential hazards because of their
education, experience, instructions and their knowledge of the corresponding
standards and rules for the prevention of accidents as well as the operating
conditions (see IEC 364, definition for qualified personnel).
OKU GmbH, 73650 Winterbach, Germany
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English Destudding Gun PS-01
2.2 General safety instructions
These safety instructions do not claim to be exhaustive. In case of any
questions please contact OKU.
At the time of delivery the gun is state of the art and considered reliable.
The gun is a source of danger for persons, for the gun itself and for other
material assets of the operator if
•it is operated by unqualified personnel,
•it is used inappropriately.
Operate the gun only when it is in perfect condition!
Any upgrade, modification or redesign of the gun is basically prohibited. In this
case please confer with OKU.
2.3 Layout of the safety instructions
The safety instructions described hereinafter are arranged consistently.
Warning of personal injury
Pictogram Meaning Signal words Notes
Warning of dangerous
electrical voltage
Warns of imminent dangerDanger!
Consequences if disregarded:
Death or very severe injuries
Warns of a potential very
dangerous situation
Consequences if disregarded:
Death or very severe injuries
Warning of a general
danger
Warning!
Warns of a potential
dangerous situation
Consequences if disregarded:
Light or minor injuries
Warning of a general
danger
Caution!
OKU GmbH, 73650 Winterbach, Germany
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English Destudding Gun PS-01
Warning of material damage
Pictogram Meaning Signal words Notes
Warns of potential material
damage
Consequences if disregarded:
Ambient damage or damage of
the gun
Warning of material
damage
Stop!
Other information
Pictogram Meaning Signal words Notes
Signalizes a general useful note.
Observance thereof will
facilitate the use of the gun.
General note Note!
OKU GmbH, 73650 Winterbach, Germany
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English Destudding Gun PS-01
3 Technical Data
3.1 Stud types
The gun is suited for the removal of single-flange and multi-flange studs from
passenger-car and truck tires.
Head dia. 6,5 - 12 mm
Shank dia. 4 - 8 mm
Length max. 18 mm
3.2 Dimensions and weight
The following values are valid for the gun without any accessories. They may
differ according to the equipment of the gun.
Length approx. 242 mm
Width approx. 70 mm
Height approx. 179 mm
Weight approx. 1,8 kg
3.3 Noise emission
The sound pressure level at the work station of the operator can reach up to
83 dB(A). Provide suitable ear protection for the operator.
3.4 Ambient conditions
The gun shall be used in closed and dry rooms only.
The permissible ambient temperature during operation is from 10 °C to 40 °C.
OKU GmbH, 73650 Winterbach, Germany
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English Destudding Gun PS-01
4 Commissioning
Precautions to be taken before starting to work with the gun:
•check perfect condition of gun,
•never operate a damaged gun.
4.1 Pneumatic connection
Attention!
The pneumatic connection has to be exclusively made
by qualified personnel with extensive knowledge in the
handling of pneumatic systems.
Screw provided screw coupling (2) into the handle. Plug compressed air hose
into the screw coupling. The gun requires compressed air with approx. 7-8 bar
working pressure. The maximum operating pressure amounts to 10 bar.
Screw coupling (2) for
compressed air connec-
tion
OKU GmbH, 73650 Winterbach, Germany
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English Destudding Gun PS-01
5 Operation of the gun
5.1 Elimination of studs
Press the gun with the claws (36) into the tire rubber over a stud. Operate the
trigger (7) and keep it pressed. The claws close and seize the stud. Then the
gun is pushed off the tire with the push-off plate (25) and the stud is pulled out
of the tire. Release the trigger as soon as the stud has been fully pulled out of
the tire. The push-off plate returns, the claws open, the extracted stud is set
free and can be disposed of.
Attention!
Do not hold the gun with the hand in the area of the
push-off plate. There is danger of violent pressure!
Counsel!
When impressing the gun above the stud a certain
counter pressure has to be put by hand to the tire
rubber. With some practice and skill you will soon
find out the correct pressure in order to obtain a
steady working result.
OKU GmbH, 73650 Winterbach, Germany
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English Destudding Gun PS-01
6 Faults and trouble shooting
No. Cause Trouble shooting
Take off O-Ring (37), remove spring dowel
pin (34) and shafts (33). Take out claws
(36), turn by 180° and reinsert with the un-
used side showing to the front. Take care
that the balls (35) will be reinserted.
If both sides of the claws are worn new
claws will have to be installed.
6.1 Wear of the claws (36)
The push-off movement of the push-off
plate (25) is too much in advance of the
closing movement of the claws (36).
Screw off gun head (28), remove piston
disks (12, 19) with the expanding mandrel
(17). Check possible damages of the
grooved rings (16); if o.k. clean and grease.
If the grooved rings are damaged or worn
replace by new ones.
Check if the pressure springs (24) are
broken; replace broken pressure springs.
Check function and tightness of leaf springs
(13, 15), replace defective leaf springs.
6.2
Remove O-Ring (10) and dowel pin (11),
take out trigger (7), clean and slightly
lubricate with oil.
Check if pressure spring (6) is broken, if so
replace pressure spring.
6.3 Trigger (7) gets caught
OKU GmbH, 73650 Winterbach, Germany
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English Destudding Gun PS-01
7 Lubrication and maintenance
7.1 Lubrication
Stop!
Observe the effective directions for the use and
safety of the applied lubricants!
7.1.1 Lubricating oil
Code letter
as per
DIN 51502
Designation ISO Viscosity Manufacturer
Class (designation of manufacturer)
as per DIN 51519 e.g.
Normal lubri-
cating oil
AVIA (AVILUB RS 22)
BP (BP Energol CS 22)
AN 22 ISO VG 22
7.1.2 Lubricating grease
Designation Designation Consistency Worked penetra- Manufacturer
acc. to
DIN 51825
Index
NLGI Class
as per
DIN 51818
tion as per (designation of manufacturer)
DIN ISO 2137 e.g.
Lubricating
grease for
bearing
AVIA (AVIALITH 2)
BP (Energrease L2)
ESSO (Beacon 2)
KLÜBER (CENTOPLEX 2
EP)
MOBIL (Mobilux 2)
SHELL (Alvania R 2)
KP2K-20 NLGI-2 265-295
OKU GmbH, 73650 Winterbach, Germany
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English Destudding Gun PS-01
7.2 Greasing points
The following points of the gun need to be greased regularly. You will find a
maintenance-set including grease and corrosion preventive-oil-spray in the
spare parts list in chapter 9.5.
To grease the gun it must be partially dismounted (see hereto chapter 6
“Faults and trouble shooting”). At the exchange of wear parts, it is
recommended to grease the gun at the same time.
No. Designation Service to be Operating material Frequency Notes
done Measured values
Lubricate with
oil
Lubricating oil
DIN 51501-L-AN 22
Oil trigger
slightly
1 Trigger quarterly
Piston disk
Grooved ring
Lubricate with
grease
Lubricating grease
DIN 51825-KP2K-20
Grease piston
surface slightly
2 yearly
Lubricate with
grease
Lubricating grease
DIN 51825-KP2K-20
Grease balls
slightly
3 Balls quarterly
2
3
1
7.3 Maintenance
Except for the lubrication at the intervals specified under 7.2 the gun is
maintenance-free.
OKU GmbH, 73650 Winterbach, Germany
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English Destudding Gun PS-01
8 Placing out of operation and dismounting
OKU takes back your gun. We recommend you to have OKU professionally
dismantle the gun and dispose of it.
Tip!
Contribute to environment protection by recycling
valuable raw materials.
What? Where?
Return to the manufacturer or
forwarder
Transport material Pallets
Packing material
Cardboard boxes to waste paper
Plastic to plastic recycling or waste
material
Wood-wool reuse or to waste
material
Dispose according to regulations in
force
Lubricants Oil, grease
Materials used:
aluminium
aluminium cast
steel
brass
plastic
Dispose of different materials
separately
Components
OKU GmbH, 73650 Winterbach, Germany
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English Destudding Gun PS-01
9 Spear and wear parts
9.1 Requirements
Stop!
Spare and wear parts must be in accordance
with the technical requirements stipulated by
the manufacturer.
9.2 Handling of order
To ensure punctual handling of orders please always state in your orders the
OKU id.No. of the spare part you need. You will find the OKU id.No. in the
exploded drawings and the spare parts lists.
9.3 Explanation of the spare parts list
The numbering of the spare parts in the exploded drawing corresponds to the
item numbers of the spare parts list.
OKU GmbH, 73650 Winterbach, Germany
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English Destudding Gun PS-01
9.4 Exploded drawing PS-01
OKU GmbH, 73650 Winterbach, Germany
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English Destudding Gun PS-01
9.5 Spare parts list PS-01
Item OKU Id. No. Qty Designation
1 00487706 1 Handle
2 00031539 1 Screw coupling
3 00000613 1 Eyebolt
4 00000627 1 Hexagon nut
5 00350728 1 Sleeve
6 00350297 1 Pressure spring
7 00470092 1 Trigger
8 00003463 1 O-Ring
9 00003404 1 O-Ring
10 00003464 1 O-Ring
11 00000536 1 Dowel pin
12 00405849 1 Piston disk
13 00405851 1 Leaf spring
14 00024080 2 Cheese head
screw
15 00405850 1 Leaf spring
16 00003507 2 Grooved ring
17 00405844 1 Expanding
mandrel
18 00004082 1 Hexagon nut
19 00375188 1 Piston disk
Item OKU Id. No. Qty Designation
20 00003416 1 O-Ring
21 00405845 1 Disk
22 00405324 1 Plunger
23 00000391 1
Countersunk
screw
24 00004794 2 Pressure spring
25 00407163 1 Push-off plate
26 00000210 1 Cheese head
screw
27 00404981 1 Bolt
28 00487707 1 Gun head
29 00375192 1 Bushing
30 00023422 2 Shim ring
31 00003817 1 Slide bearing
32 00003807 1 Slide bearing
33 00433900 2 Shaft
34 00023016 1 Spring dowel pin
35 00003308 2 Ball
36 00404908 2 Claw
37 00003468 1 O-Ring
00885027 1 corrosion preventive-oil, aerosol can 100 ml (single)
00885028 1 grease, tube 20 g (single)
20015510 1
1 aerosol can corrosion preventive-oil (100 ml) and
1 tube grease (20 g) as maintenance-set
OKU GmbH, 73650 Winterbach, Germany
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English Destudding Gun PS-01
10 Appendix
10.1 CE-Declaration of Conformity
OKU GmbH, 73650 Winterbach, Germany
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English Destudding Gun PS-01
10.2 Copyright
© 01/2010
This documentation is protected by copyright which covers the exclusive rights
to reproduce and distribute the documentation, as well as all translation rights.
No material published in this documentation may be reproduced photographi-
cally or stored on microfilm, in electronic data bases, video disks, etc.
Technical modifications reserved.
10.3 Manufacturer and contact person
OKU GmbH
Assembly and Feeding Systems
Rosenstraße 15
73650 WINTERBACH
GERMANY
Postfach 11 20
73643 WINTERBACH
GERMANY
Phone: [phone]
Fax: [phone]
Internet: http://www.oku.de
Your contact person is:
Sales Department Studs Phone: [phone]
Fax: [phone]
[email protected]
E-Mail:
OKU GmbH, 73650 Winterbach, Germany
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English Destudding Gun PS-01
11 Notes
OKU GmbH, 73650 Winterbach, Germany
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