Olympic Calstar A10Ex Manual

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SOLVENT RECOVERY MACHINE
OPERATION AND MAINTENANCE HANDBOOK
Calstar A10Ex

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A10Ex Parts Description
01 机架 Frame 02 机箱shell 03 防爆标志牌Ex. Tag
04 机器铭牌machine tag 05 横梁活销shotpin of tank cover
06 桶盖tank cover 07 桶盖横梁beam of tank cover
08 安全阀safety valve 09 桶盖锁紧手柄 locking structure
10 桶槽tank 11 桶护圈heat isolation rail

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12 泄气阀venting valve 13 电控箱electrical box
14 放油密封螺母sealed screw of exhaust heat transfer oil
15 防爆加热器Ex. heater 16 提手handle
17 干净溶剂出口outlet of recovered solvent
18 蒸汽温度表steam temp. meter 19 安全锁止销shotpin

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索引 (INDEX)
0.0 符號 (Symbology) Page 3
1.0 概說(General Concept) Page 4
2.0 機器用途 (Application) Page 7
3.0 安全保護功能 (Securities) Page 8
3.1 停電之保護 (Protection against electric shutoff) Page 8
3.2 超溫之保護 (Emergency thermostat with resetting) Page 8
3.3 超壓之保護 (Security valve for overpressure) Page 8
3.4 定時關機功能 (Timer function) Page 8
3.5 安全倾倒系统 (Tilting system for discharging) Page 9
4.0 主要零件之說明 (Description of the main components composition) Page 10
5.0 注意事項 (Notice) Page 10
5.1 操作不當會冒煙 (Chemical risks: chemical reaction) Page 10
5.2 化學風險:化學反應 (Chemical risks: chemical reaction) Page 12
5.3 化學風險:刺激性﹑毒性 (Chemical risks: irritation, poisoning) Page 12
6.0 綜合注意事項 (General warnings) Page 12
6.1 打開桶蓋及殘渣清除 (Lid opening and residuals discharge) Page 13
7.0 包裝及運輸 (Packing and transport) Page 14
8.0 開箱 (Unpacking) Page 14
9.0 安裝 (Installation) Page 14
9.1 固定機器 (Unit set up on the floor) Page 15
10.0 組裝 (Setting at work) Page 15
10.1 接電 (Electrical connection) Page 15
10.2乾淨溶劑之管路連接(Pipe connection for recovered solvent) Page 16
11.0 控制 (Controls) Page 16
11.1溫度控制器之設定 (Procedure for thermostats setting) Page 17
11.2時間控制器之設定 (Timer settings) Page 18
12.0 技術資料 (Technical data) Page 20
12.1 銘牌 (Data plate) Page 20
13.0 使用 (Use) Page 21
13.1 準備 (Setting) Page 21
13.2 檢查蒸汽管路及桶蓋墊圈 (Check steam pipes and lid seal) Page 21
13.3 檢查程式 (Check procedure) Page 21
14.0 進料 (Filling) Page 21
14.1 進料程式 (Filling procedure) Page 22
15.0 操作 (Operation) Page 22
15.1 啟動操作程式 (Starting Procedure) Page 22
16.0 殘渣清除及清潔機器 (Residuals discharge and unit cleaning) Page 23
16.1 回收桶清潔程式 (Tank cleaning procedure) Page 23
17.0 定期保養 (Routine maintenance) Page 24
18.0 清潔 (Cleaning) Page 25
19.0 更換熱媒油 (Heat Transfer oil replacement) Page 25
19.1 更換熱媒油程式 (Procedure for Heat Transfer oil replacement) Page 26
20.0 保固 (Warrantee) Page 26
21.0 故障之原因及排除 (Troubles shooting) Page 27
22.0 長久暫停使用機器 (Off-Duty unit) Page 29

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23.0 廢料 (Scrapping) Page 29
24.0 附錄:各種溶劑之物理性 (Appendix: The Properties of Various Solvents) Page 30
0.0 機器標牌上符號之意義 (SYMBOLOGY)

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代表不要用水去滅火﹒
(No Water apply to the fire)
代表嚴禁吸煙及任何煙火靠近此機器﹒
(No Smoking. Any Fire is prohibited)
代表此部品零件處於高溫狀態﹐請勿觸摸﹒
(Don’t Touch. High-Temperature Area)
代表使用此機器時﹐必須使用防護眼鏡﹒
(Using Glasses during the job)
代表使用此機器時﹐必須使用防毒面罩﹒
(Using Gas mask during the job)
代表使用此機器時﹐必須使用防護手套﹒
(Using Gloves during the job)
代表電路板有高壓電源﹐請勿觸摸以免觸電﹒
(Don’t Touch, high voltage electricity)
1.0 概說(GENERAL CONCEPT)

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A10Ex 系列防爆溶劑回收機 （以下簡稱回收機） 防爆性能按照 GB 3836.1－2010《爆炸性環
境第1部分：設備 通用要求》及GB 3836.2－2010《爆炸性環境 第2部分：由隔爆外殼“d”保護
的設備》 的要求製成隔爆型結構﹔防爆標誌為Ex d IIB T2 Gb，適用石油，化工，輕紡，醫藥工
廠II A～II B級，T1～T2 組爆炸危險場所1區、2區作為環保設備使用。回收機作為中小型環保設
備用於各種可燃性溶劑輿不燃性溶劑回收再生。
該產品具有極高性能價格比，現場占地小，操作簡單方便，可以極大的提高使用溶劑安全性
輿便利性。具備超載保護，短路保護，超時保護，超壓保護，超溫保護，防爆保護等完善保護功
能。
回收機主要防爆部件有防爆軸流風機、防爆電加熱器、隔爆型電氣控制箱。
(A10Ex serious Anti-Explosion Solvent Recovery Manipulator (called Solvent Recovery
Manipulator) are designed in accordance with the government regulation GB 3836.1-2010 <Explosive
atmospheres- Part 1: Equipment-General requirements and GB3836.2-2010 < Explosive atmospheres-
Part 2: Equipment protection by flameproof enclosures “d”>. The sign of anti-explosion is Ex d IIB T2
Gb. This equipment may be applied in the industries of petroleum, chemical engineering, textile, medical
supplies IIA~IIB, any risk of explosion area I, area II, T1~T2. The Solvent Recovery Manipulators may
be used as the small/medium environmental protection equipment to reclaim the inflammable or non-
inflammable solvent.
The advantages of the equipment are: inexpensive price, small space requirement, easy operation,
eliminate solvent consumption. The self-protections of this equipment are: Overload Protection System,
Emergency Shutoff Protection System, Over Timing Protection System, Over Pressure Protection System,
Over Heat Protection System.
The components of anti-explosion are: Anti-Explosion Axle Fan, Anti-Explosion Heater and Anti-
Explosion Electrical Control Box.)
1.1防爆軸流風機 (Anti-Explosion Axial Flow Fan)
用於防爆溶劑回收機蒸氣冷凝器通風冷卻。該產品選用小型方形罩極電機製成隔爆型結構，防
爆標誌Ex d IIB T5 Gb。隔爆結構設計符合GB3836.1-2010、GB3836.2-2010的要求， 外殼材質為
鑄造鋁合金，電纜引入裝置符合GB3836.1-2010“Ex電纜引入裝置”要求。
適用工廠II A～IIB級，T1～T5（Ex d IIB T5 Gb）爆炸危險場所1區、2區作為小型防爆軸
流風機用.該產品具有運轉效率高，壽命長，運行溫度範圍寬，超載熱保護功能。
This fan is used in evaporator cooling system. It contains small square electrical construction with
label “Ex d IIB T5 Gb”. This component matches the government requirement GB3836.1-2010 and
GB3836.2-2010. The raw material and electric cable match the government requirement GB3836.1-2010
<Ex cable In plant>.
This component can be used in the industrial zone code IIA~IIB, T1~T5 (Ex d IIB T5 Gb),
Explosive Warning Zone 1 and Zone 2. This fan comes with the special benefit of long period operation,
wide temperature range and over heat protection system.)
1.2防爆電加熱器 (Anti-Explosion Heater)
用於回收桶熱媒油加熱。該產品選用優質不銹鋼加熱器輿鑄鋁防爆接線盒製成隔爆型結
構，防爆標誌ExdIIBT3或ExdIIBT4。隔爆結構設計符合GB3836.1-2010、GB3836.2-2010的要求，
外殼材質為鑄造鋁合金，電纜引入裝置符合GB3836.1-2010“Ex電纜引入裝置”要求。加熱管的發
熱部分應全部浸入介質中，不得漏出熱媒油液面。並設置有溫度測定及高溫保護裝置。
同時，該產品適用工廠II A～IIB級，T1～T2 （Ex d IIB T2 Gb）組爆炸危險場所1區、2

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區作為小型防爆電加熱器用.該產品熱效率高，壽命長。
(This system is used for the heating up heat transfer oil and made of high quality stainless steel
heating parts anti-explosion construction with label “Ex d IIB T2 Gb”. Anti-Explosion design matches
government requirement GB3836.1-2000, GB3836.2-2010. Heating function part of the heat transfer rod
comes with thermal indication + over heat protection system must fully sink in the heat transfer oil.
This component can be used in the industrial zone code IIA~IIB, T1~T2 (Ex d IIB T2 Gb), Explosive
Warning Zone 1 and Zone 2. This fan comes with the special benefit of long period operation, and over
heat protection system.)
1.3隔爆型電氣控制箱 (Anti-Explosion Electrical Control Box)
隔爆型電氣控制箱材料為鑄造鋁合金，內部集成了溶劑回收機電控系統。為隔爆型結構,防
爆標誌Ex d IIB T6 Gb。隔爆結構設計符合GB3836.1-2010、GB3836.2-2010的要求，外殼材質為
鑄造鋁合金，電纜引入裝置符合GB3836.1-2010“Ex電纜引入裝置”要求。電控系統全自動電子控
制運轉，具有超溫保護，停電保護，超時保護，電流超載保護，短路保護等功能。
該產品同時適用工廠II A～IIB級，T1～T6組爆炸危險場所1區、2區作為小型電氣設備控制箱用.
該產品操作方便、維護簡單、安全可靠。
(This control box is made of aluminum alloyed material and contains all electrical central system for
Solvent Recovery Machine with label “ExdIIBT6”. The design of Anti-Explosion matches the
government requirement of GB3836.1-2010 and GB3836.2-2000. The electric cable matches the
government requirement GB3836.1-2010 <Ex cable In plant>. This Central Control Box is fully
automatic operation with the special benefit of overheat protection, emergency shut-off protection, over
time protection, over loading protection.
This component can be used in the industrial zone code IIA~IIB, T1~T6 (Ex d IIB T6 Gb), Explosive
Warning Zone 1 and Zone 2. This control box comes with the special benefit of easy operation, easy
maintenance and trustable.)
1.4型號及防爆標誌含義、基本參數(Model and explanation of the anti-
explosion sign, basic parameters)
1.4.1 防爆溶劑回收機 (Anti-explosion solvent recovery manipulator)
1.4.1.1型號及防爆標誌含義 (Model and explanation of the anti-explosion sign)
A ＃＃ Ex
防爆產品系列代碼 (ANTI-EXPLOSION product series code)
額定進料量如 (Loading volume Ex:)：25L/40L/60L
產品系列代碼(Product series code)
Ex d ⅡB T2 Gb
設備防爆保護級別 Gb（Equipment explosion protection level Gb）
最高表面溫度組別（Maximum surface temperature group）：
T2/230℃
爆炸性混合物級別 (Explosive mixture level)
隔爆型 (ANTI-EXPLOSION model)
防爆產品標記 (ANTI-EXPLOSION labeling of products)

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1.4.1.2基本參數 (Basic parameters)
額定電壓(Applied Voltage)：AC110V
額定頻率(Applied Frequency)：50/60Hz
額定功率(Applied Currency)：2.2 kW
1.4.2 防爆軸流風機 (Anti-explosion axial flow fan)
(水冷式無此結構Water-cooled absence of structure)
1.4.2.1型號及防爆標誌含義 (Model and explanation of the anti-explosion sign)
V ### Ex
防爆產品系列代碼 (ANTI-EXPLOSION product series code)
產品系列代碼 (Product series code)
Ex d ⅡB T5 Gb
設備防爆保護級別 Gb（Equipment explosion protection level Gb）
最高表面溫度組別(Maximum surface temperature group):T5/100℃
爆炸性混合物級別 (Explosive mixture level)
隔爆型 (ANTI-EXPLOSION model)
防爆產品標記 (ANTI-EXPLOSION labeling of products)
1.4.2.2基本參數 (Basic parameters)
額定電壓(Applied Voltage)：AC110V
額定頻率(Applied Frequency)：50/60Hz
額定功率(Applied Currency)：V300Ex: 90W/100V
1.4.3防爆加熱器 (Anti-explosion heater)
1.4.3.1型號及防爆標誌含義 (Model and explanation of the anti-explosion sign)
JRQ ＃＃ Ex
防爆產品系列代碼 (ANTI-EXPLOSION
product series code)
適用溶劑回收機之型號
(Applicable for Solvent Recovery Machine model)
產品系列代碼 (Product series code)
Ex d ⅡB T2 Gb
設備防爆保護級別 Gb（Equipment explosion protection level Gb）
最高表面溫度組別 (Maximum surface temperature group)T2/230℃
爆炸性混合物級別 (Explosive mixture level)
隔爆型 (ANTI-EXPLOSION model)
防爆產品標記 (ANTI-EXPLOSION labeling of products)

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1.4.3.2基本參數 (Basic parameters)
額定電壓(Applied Voltage)：AC110V
額定頻率(Applied Frequency)：50/60Hz
額定功率(Applied Currency): JRQ20Ex：3.0 kW；JRQ30Ex：4.0 kW；JRQ60Ex：5.0 kW；
JRQ200Ex：6.0 kW
1.4.4隔爆型電氣控制箱 (Anti-explosion electrical control box)
1.4.4.1型號及防爆標誌含義(Model and explanation of the anti-explosion sign)
DKX ＃＃ Ex
防爆型產品系列代碼 (ANTI-
EXPLOSION product series code)
適用溶劑回收機之型號
(Applicable for Solvent Recovery Machine model)
產品系列代碼 (Product series code)
Ex d ⅡB T6 Gb
設備防爆保護級別 Gb（Equipment explosion protection level Gb）
最高表面溫度組別 (Maximum surface temperature group):85℃
爆炸性混合物級別 (Explosive mixture level)
隔爆型 (ANTI-EXPLOSION model)
防爆產品標記 (ANTI-EXPLOSION labeling of products)
1.4.4.2基本參數 (Basic parameters)
額定電壓(Applied Voltage)：AC110V
額定頻率(Applied Frequency)：50/60Hz
額定電流(Applied Currency)：DKX60Ex：32A
1.5 工作環境要求 (Working environment requirements)
1.5.1 海拔不超過2000 m。(Sea-level altitude does not exceed 2000 m.)
1.5.2 環境溫度 -20℃～+40℃，無陽光直射。 (The ambient temperature is between -20°C～
+40°C, and without direct sunlight.)
1.5.3 周圍空氣相對濕度不大於95﹪（+25℃時）。 (The ambient relative humidity is no more
than 95% (Room temperature +25°C).
1.5.4 周圍無顯著搖動輿衝擊震動。 (No shaking or unstable environment or location.)
1.5.5 無明顯破壞絕緣氣體或蒸氣環境。 (No significant environmental gas or steam damage
insulation.)
1.5.6 無滴水輿其他液體侵入的地方。 (No water leakages or place for other liquid.)
1.5.7 寬敞通風，周圍無任何煙火輿高溫物體。 (Spacious ventilation, without any high
temperature objects or pyrotechnics around.)
2.0 機器用途 (APPLICATION)
回收機是以蒸餾的物理方式將使用過的廢溶劑回收再生,以便達到重複使用之目的.
請依照本《操作及保養說明書》(以下簡稱《說明書》)之說明指示來使用及保養機器.在使用

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溶劑及相關之廢棄物時,請依照《說明書》之保護事項及注意事項的要求,同時請務必與原料供應
廠商確定所使用溶劑之相關技術資料.
●一般情形,蒸餾回收可重複操作.
●用戶使用設備前必須仔細閱讀本《說明書》﹔嚴禁帶電拆裝任何隔爆零部件！
●隔爆零部件如有損壞需維修更換時，必須向原製造單位更換，嚴禁擅自配置更換。
●檢修後組裝時，緊固螺釘輿螺栓必須擰到位，固定緊。
●任何違反本《說明書》之操作必須視為不當及不合理操作.
●製造廠商對於任何不當,錯誤及不合理之操作所產生後果不負責.
(The Solvent Recovery Machine serves the purpose to recover the polluted solvents that through the
distillation process can be reused.
The use and the maintenance of the Solvent Recovery Machine must always be arranged only
following the instructions in this handbook. The protections and precautions required during the solvents
and relative pollutants use. Should the solvents and the relative pollutants be followed by technical notes
and/or safety characteristics for their use stated by the supplier, it is necessary to observe them strictly.
Normally, the distillation operation can be repeated several times.
Before using the equipment, please read the Operating and Maintenance
Handbook thoroughly; do not disassemble any unit parts while under
electrical feeding!
If any parts are damaged and need repairing, please contact the
manufacturer for replacements. The unauthorized replacement is prohibited.
After overhauling and when assembling, secure the screws and bolts to their
according places and fixed tight.
Any use of the Solvent Recovery Machine different from the one stated in
the present handbook will be considered improper and unreasonable.
The manufacturer is not responsible for the improper, wrong and
unreasonable uses.)
3.0 安全保護功能 (SECURITIES)
本機器對操作人員及可能會接觸到機器之人員提供了一系列安全及保護措施
(Our machine offer securities and protecting the operator or other eventual persons who may come
into contact with the Solvent Recovery Machine.)
主要安全保護功能如下述（The main securities existing on the unit are the following）:
3.1 停電之保護 （Protection against electrical output cutoff）
在使用過程中如果出現短暫的停電情況,本機器能夠自動關機.當再次供電時,電源指示燈會
亮.若想重新啟動機器,必須啟動開關,扳至標示“OFF”,“ON”,“START”之“START”位置,機器
才能重新工作.
（In case of an electrical output cutoff, even for a few seconds, the Solvent Recovery Machine
automatically goes to cycle end. When the electric current returns the emergency, light will turn on.
Despite the presence of tension, the unit will not start working again. It has to be set at work again
through the procedures of cycle start. Restart the unit by turning the switch on to “START.”）
3.2 超溫之保護 （Emergency thermostat shut off）
當熱媒油溫度超過高溫保護溫度控制器之溫度設定值時, 機器會執行下述功能 （When

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the Heat Transfer Oil temperature exceeds the emergency thermostat at the fixed setting, the unit actuates
the following functions）:
●高溫保護紅燈會亮 （the emergency light switches will be on）
●加熱器會停止加熱 （the distillation cycle will stop）
●電風扇會繼續運轉降溫，直至機器自動關極 （the electro-blowing-fan will continue to
operate, therefore decreasing the temperature, until the unit turns off automatically）
3.3 超壓之保護 （Security valve for overpressure）
當桶內溶劑蒸汽壓力超過安全閥所設定壓力時﹐安全閥會自動開啟泄壓.
（When the tank’s solvent steam pressure exceeds the set safety pressure, this device intercepts the
pressure of 0.3 Bar and then opens, allowing the ventilation of the excess steam.）
3.4 定時關機功能 （Timer function）
定時關機功能為機器之安全保護系統,當回收機在超出正常回收時間仍沒有自動關機
時,則時間控制器會自動停止加熱器加熱,電風扇會繼續運轉降溫﹐直到機器自動關機停止
工作；同時有指示燈顯示機器當前工作狀態.此外,時間控制器亦可實現依據客戶需要自行
設定回收機工作時間並自動關機﹒
（The timer function can achieve safety and security. When the unit does not automatically
turn off while exceeding the normal recovery time, the timer will automatically stop the
distillation cycle, the electro-blowing-fan will continue to operate, cooling down the temperature
until the unit automatically turns off. At the same time, the lights will indicate the current status
of work. In addition, based on the client’s needs, the timer can control the working time of the
Solvent Recovery Machine.）
3.5安全倾倒系统(Tilting system for discharging)
安全倾倒系统为回收机在清理残渣时
的安全锁止机构﹐操作简单﹑方便,如图所示﹒
向外拉出安全锁止销并抓紧机箱拉手使机箱
缓缓倾倒﹐旋转至预定位置后定位柱与机架
完全接触﹐由于支撑杆的作用﹐机箱便停留
在该位置.清渣或更换热媒油操作结束后﹐
使机箱恢复至初始水平位置即可﹐
此时安全锁止销自动锁止机箱在水平位置固定﹒
（Tilting system is a locking structure for safety when
Discharging residual. Simply operation as the right pic shown. Pulling out safety
shotpin, hold tightly the handle on the machine, slowly tilting till the location pillar touching the
frame of machine. Then push the shotpin in to lock the location for discharging residual or
replacing Heat transfer oil. To reset the machine to its initial position after discharging residual,
and to lock shotpin.）
Location pillar
shotpin
handle

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進行回收時﹐嚴禁傾倒機箱﹗回收後傾倒機箱前﹐應當旋緊泄氣閥以免
導致熱媒油的外泄.
Do not overturn the tank before the cycle ends. Before pouring the collected
tank, make sure to screw up the air release valves to avoid Heat Transfer Oil
leakage.
不要移開或修改任何回收機之零件,尤其是保護網路!!
Do not remove or modify any parts of the Solvent Recovery Machine.
Especially, the protection network!!
請在完全瞭解溶劑及相關廢棄物之組成後再執行回收蒸餾,否則不要執行
回收蒸餾並與Calstar公司或最近之代理商聯繫.
Carry out the distillation only after understand the composition of the solvent.
Otherwise, please contact Calstar or the nearest authorized branch office.
4.0 主要零件之材質說明 （DESCRIPTION OF MAIN COMPONENTS’
MATERIAL）
防爆電控箱，防爆電加熱器，防爆風機的防爆外殼為鑄造鋁合金 （The ANTI-
EXPLOSION surface frame of the control box, heater, and the air-compressors are made of
aluminum alloy）
回收桶及桶蓋為SS304不銹鋼製。 （The tank and the tank lid are made of SS304 Stainless
Steel）
桶蓋墊圈為鐵氟龍 （The lid seal is made of PTFE）
冷凝器導管為紫銅管 （The condenser ducts are made of copper）
溶劑出水管為耐溶劑類特殊膠管（The outlet pipe for distilled solvents is made of a special
solvents resistant plastic material）
針對上述零件之材料特性﹐使用者必須查對溶劑及殘渣與零件之相容性. （The user must
verify the compatibility of the solvents that to be recovered.）
氯化物溶劑最好使用不銹鋼冷凝器, （For chlorinated solvents it is advisable to use stainless
steel condensers.）
高沸點溶劑最好配用真空泵減壓裝置. (For high-boiling solvents it is advisable to use
vacuum pumps.)
低沸點氟里昂溶劑最好配用專用冷凝器裝置. (For low high-boiling gas solvents it is
advisable to use dedicated condenser devices.)

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在使用及保養回收機時,尤其是在進料廢溶劑及清除殘渣時,請務必戴上
(During the use and the maintenance of the Solvent Recovery Machine. Especially in the filling
phase of the exhausted solvents and in the discharge phase of the distillation residues, it is necessary to
wear):
●防護手套 (Working gloves)
●防護眼鏡 (Protection glasses)
●防毒面罩 (Gas mask)
●其他當地法令法規所規定之勞動保護用品 (Other protective equipment required by local
laws)
5.0注意事項 (NOTICE)
5.1 操作不當會冒煙 (It may come to smoke from wrong operation)
該機器是採取熱媒油間接加熱方式回收溶劑,回收過程均勻穩定.由於溶劑回收桶槽封閉,且各
部件為防爆設計,因此機器在正常操作下非常安全,不會有危險. (The unit recovers solvent by
indirect heating of Heat Transfer Oil. The recovery process is stable. Since the recovery tank is securely
enclosed and all components of the unit are designed as ANTI-EXPLOSION, the unit is very safe during
normal operation. Therefore, it will be operated without serious risk.)
但如果操作中未能按照本說明書指示正確操作保養機器,則可能會造成機器回收時,殘渣過熱
而冒煙.(However, if the operator fails to follow the instructions as indicated by the Operation and
Maintenance Handbook during operation, the Solvent Recovery Machine may cause residues to overheat
and emit smoke!!)
主要原因如下 (The main reasons are as followed):
●機器回收桶內殘渣清理不徹底﹐殘渣越積越厚﹐在高溫加熱狀態下﹐造成殘渣板結碳
化﹐致使回收機回收效率嚴重降低﹐自動關機時間延長﹐造成殘渣過熱冒煙﹒ (If the
residues within the Solvent Recovery Machine are not thoroughly cleaned, the residues will
accumulate. Upon high temperature heating, the residues will carbonate and harden, resulting in
the deterioration of the recovery efficiency, prolongation of the automatic-cut-off time, and
causing residues to overheat and emit smoke.)
●溫度控制器設定錯誤﹒例如﹕丙酮沸點56℃﹐若關機溫度控制器之設定高出或太接近
56℃﹐機器將無法自動關機﹐持續加熱﹐引起殘渣過熱冒煙﹔熱媒油加熱溫度設定太高
也會造成殘渣過熱冒煙﹒(Incorrect setting of the thermostats. For example: the boiling
point of acetone is 56°C. If the automatic-cut-off thermostat temperature is set too close to
56°C or any higher, the unit cannot automatically turn off and continue heating. This will cause
the residues to overheat and emit smoke. If the Heat Transfer Oil heating temperature is set too
high, it will also cause the residues to overheat and smoke.)
●進料太多（超出最高液位線）或廢液本身太黏稠會發泡造成管路阻塞﹐因而蒸汽外泄﹐
在操作及保養中﹐嚴禁吸煙或接近煙火﹗﹗﹗
During all the operations, including the maintenance, do not smoke and do
not approach with fires!!

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請將廢液靜置澄清後再回收或減少進料容量回收﹒(If the solvent tank is overfilled
(exceeding the maximum level marked in its inside), Residue is too thick, or foaming will
obstruct the condensing coil and causing steam leakages. Please appropriately reduce the input
capacity or clean out the residue.)
●墊圈與回收桶接觸處未清理乾淨﹐造成蒸汽外泄﹐若蒸汽周圍有熱源都可能造成冒煙﹒
(If the area between the tank and the lid seal is not cleaned, steam leakages may occur.
Additionally, if there are heat source around the steam, it may cause smoke.)
◆機器冒煙後﹐只要不打開桶蓋﹐不會起火產生危險﹒ (When the unit
emits smoke, as long as the tank cover isn’t opened, there will be no risk of
igniting a fire.)
◆注意事項 (Attention)﹕
☆機器冒煙時﹐請關閉總電源﹐待機12小時冷卻後﹐再清理機器﹐如機器未全部
冷卻而打開桶蓋會引起起火危險﹒(When the unit emits smoke, please cut out all
electricity feeding of the Solvent Recovery Machine. After 12 hours of cooling,
thoroughly clean the tank. If the unit is not fully cool down, opening the tank lid
will ignite a fire!)
☆操作現場通風散熱良好﹐附近嚴禁火源﹐電源總開關設在室外或離機器在2米以
上的地方﹒(Working environment should have correct ventilation and efficient
cooling; do not approach the unit with free fires; main electricity switch should be
set outside of the building or placed at least 2 meters from the unit. )
☆每次回收完畢請將回收桶內殘渣徹底清理乾淨﹒(Thoroughly clean the tank after
each solvent recovery cycle.)
☆墊圈損壞及其它原因造成蒸汽外泄﹐請聯絡供應廠商修理﹒ (If the lid seal is
damaged or other reason causes steam leakages, please contact the manufacturer
or its local office immediately. )
在操作回收之前﹐需對被回收廢溶劑之物理化學特性有足夠瞭解.
Carry out the distillation only if the composition of the solvent and of its
relative pollutant is perfectly known.
在操作及保養中,嚴禁吸煙或接近煙火!!!
During all the operations, including the maintenance, do not
smoke and do not approach with free fires!!
5.2 化學風險:化學反應 (Chemical risks: Chemical reaction)
在下列情況下﹐可能會發生化學反應 (Chemical reactions can happen in the following
cases)：
●在儲存時﹐溶劑之品質降級劣化,尤其是產生過氧化物的酮類物質. (Degradation of solvents

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during the storage; in particular formation of peroxides with some oxygenated compounds and some
ketones.)
●回收過程中, 溶劑之品質降級劣化. (Degradation of solvents during the solvent recovery
treatment.)
●在溫度影響下﹐造成硝酸鹽類物質劣化(如：硝酸甲烷). (Degradation of nitrate compounds
under temperature effect (ex. nitromethane).)
●由於缺乏安定劑產生腐蝕性物質(如：鹽酸). (Formation of corrosive compounds determined
by the lack of stabilizer (ex. hydrochloric acid).)
●特性殘渣之分解(如：硝化纖維素). (Decomposition of certain residues (ex. nitrocellulose).)
●混合不相容之物質在一起(如添加氧化劑﹕硝酸加入可燃性混合物裏). (Mixtures of
incompatible products (presence of a strong oxidizer, such as nitric acid, in a mixture of flammable
products).)
5.3 化學風險:刺激性﹑毒性 (Chemical risks: irritation, poisoning)
接觸溶劑液體或暴露在溶劑蒸汽中﹐可能會刺激皮膚及眼睛﹔另外﹐吸入過量溶劑蒸
汽至肺中﹐可能會造成眩暈甚至中毒.
(The contact with the liquids or the exposition to the steams can damage your skin or eyes.
Whereas the inhalation of solvent steams will cause toxic risks.)
6.0 綜合注意事項 (GENERAL WARNINGS)
●在回收操作過程中, 如果設定加熱溫度過高﹐某些類殘渣在蒸餾將要結束後,可能會過熱而
冒煙(如含硝化纖維素之硝基油漆殘渣);此時,請不要驚慌,關掉電源,讓機器自行冷卻即可﹔
亦可外力吹風或灑水幫助降溫.嚴禁打開回收桶上蓋!!由於殘渣過熱,打開桶蓋將有大量氧氣
進入回收桶極易發生起火!! (During the working procedure, if the distillation temperature is set
too high, some types of residues will overheat and emit smoke (for example: nitrogen cellulose from
nitro-painting residues). When this happens, please remain calm, cut out the electrical feeding of the
unit, and let the unit cool down. External forces fanning or sprinkling water can help lower the
temperature. However, do NOT open the tank lid!! Due to overheated residues. Opening the lid will
allow large amounts of oxygen into the tank, running a high-risk of fire!!)
●溫度控制器設定錯誤會造成殘渣過熱而冒煙 , 如﹕丙酮沸點56℃﹐若關機溫度控制器之設
定高出或太接近56℃﹐機器將無法自動關機﹐持續加熱﹐引起殘渣過熱冒煙﹔熱媒油加熱溫
度設定太高也會造成殘渣過熱冒煙﹒(Incorrect setting of the thermostats may result into
overheating residues and emission of smoke. For example: the boiling point of acetone is 56°C. If
the automatic-cut-off thermostat temperature is set too close to 56°C or any higher, the unit cannot
automatically turn off. The unit will continue heating, causing the residues to overheat and emit
smoke. If the Heat Transfer Oil heating temperature is set too high, it will also cause the residues to
overheat and emit smoke.)﹒
●不要將不同操作過程產生之廢溶劑倒入桶內一起回收. (In the unit tank, do not combine
products from different working cycles.)
●不要將回收桶作溶劑儲存桶.要開始蒸餾回收溶劑之前﹐才將溶劑加入回收桶. (Do not use
the tank as solvents storage. Fill the tank just before starting the distillation cycle.)
在回收操作過程中﹐無論任何情形切勿打開桶蓋!!!
Do NOT, for any reason, open the lid during the working phases!!

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●為了避免操作過程中蒸汽洩漏,請將桶蓋上緊.如發現有蒸汽洩漏﹐應立即關機並按“21﹒
0”進行檢查﹒ (Screw the lid knob tightly to avoid steam leakages during the working process. If
you find any steam leakages, turn the unit off immediately and act according to the "Operation &
Handbook 21.0".)
●在操作過程中﹐請勿接觸高溫部位.在未確定回收已確實完畢之前﹐請勿傾倒回收桶. (Do
not touch the hot parts during the operation. Do not overturn the tank before the cycle ends.)
●回收機在操作過程中不需要任何輔助,但是應該在執行回收結束並關掉電源後,人員
●方可全部離開. (The Solvent Recovery Machine does not need assistance during the operation.
Do Not leave the unit until the end of the working cycle and when the unit power is turned off.)
請依據製造廠商之指示說明﹐小心的打開桶蓋.
Following the instructions given by the manufacturer. Always open the
lid carefully.
6.1 打開桶蓋及殘渣的清除 (Lid opening and residuals discharge)
6.1.1 注意溶劑蒸汽 (Pay attention to solvent steams)
為了避免洩漏危險性之溶劑蒸汽﹐在蒸汽溫度錶
顯示之度尚未低於被回收溶劑之沸點時﹐請勿打開桶蓋.
(In order to avoid dangerous emissions of steams, it is
necessary not to open the lid when the steam thermometer
temperature is lower than the boiling point of the treated product.)
6.1.2 注意殘渣溫度 (Pay attention to the temperature of the residue)
殘渣之溫度與熱媒油溫度很接近﹐其溫度可由熱媒油溫度錶讀取.每次打開桶蓋清除殘渣
時﹐請檢查熱媒油的溫度﹒如果殘渣的溫度很高﹐請小心處理, 以免燙傷﹒
(The residue temperature is always similar to the Heat Transfer Oil temperature. The Heat Transfer
Oil temperature is readable on the thermometer. Always check the Heat Transfer Oil temperature before
opening the lid and making the discharge. Open the lid and discharge carefully according to the residual
temperature.)
附溫度錶標牌圖如上(Reference to the above picture of the thermometer)
7.0 包裝及運輸 (PACKING AND TRANSPORT)
本機器以螺絲固定在棧板上再封箱包裝﹐請以堆高機或拖板車搬運﹐以免機器受損. 如下圖
所示(The unit is packed after fixing it on a wooden pallet. The wooden box need to be handled with
fork-lift. To prevent any serious damages upon the unit, lift only in the spaces foreseen for this purpose,
as pictures below):
S T E A M
蒸 汽
蒸気温度

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8.0 開箱 (UNPACKING)
開箱之步驟如下 (For unpacking the unit, follow the steps)：
●打開木箱之上蓋﹒(Take the wood case lid away)
●撬開木箱與棧板連接之處﹒(Separate the wood case bottom from the side walls)
●將木箱往上拿走﹒(Take off upwards the wood case side walls)
●松掉固定在棧板上之螺絲﹒(Unscrew the screws that fix the unit on the support pallet)
●本機器將顯示原來的風貌﹐並不需要任何準備及處理﹒ (Then the unit appears in its definitive
configuration and does not need any further preparatory treatment)
9.0 安裝 (INSTALLATION)
本機器必需安裝在開放﹑通風及視線良好之地方﹐通風可以是外力或自然方式﹒(The unit
must be installed in an open place, or in any case in a well-ventilated and well-lighted place.
The ventilation of the place can be natural)
●機器的四面必需距離牆壁50公分以上﹐以確保通風及散熱效果﹒ (It is necessary that every side
of the unit is at least 50cm away from the wall in order to allow efficient ventilation and cooling.)
●最好將機器安裝在能負荷此機器重量的瓷磚或水泥地板上﹒(Locate the unit on a flat floor to
support the declared weight of the unit and its maximum load, tiled or cemented, if possible.)
●電源之裝備必須按照當地有關溶劑回收之規定來安裝﹒(The electrical outlet place must matches
the local regulation regarding to the ”Settlement of the solvent recovery manipulator treatment”. )
●回收機、控制箱、風機、加熱器安裝前須進行下列檢查，若不符合要求，不允許使用。 (The
Solvent Recovery machine, control box, axial flow fan, and the heater must be inspected before
machine installed. The unit is not allowed to operate if it does not meet the requirements.)
a. 回收機、控制箱、風機、加熱器有無防爆合格證編號； (Whether The Solvent Recovery
Machine, control box, axial flow fan, and the heater have anti-explosion certificate;)
b. 回收機、控制箱、風機、加熱器防爆標誌是否符合爆炸性氣體混合物環境使用；
(Whether the Solvent Recovery Machine , control box, axial flow fan, and the heater have an
anti-explosion sign which indicates for explosive mixtures environment use;)
c. 回收機、控制箱、風機、加熱器所有防爆零件無裂紋和無影響防爆性能的缺陷; (Whether
The Solvent Recovery Machine , control box, axial flow fan, and the heater have no cracks or
damages parts which may causes the deterioration of the explosion-resistance performance; )
d、控制箱、風機、加熱器電纜引入裝置正確選用電纜，進入防爆腔的電纜直徑與密封圈的孔
徑相匹配，根據密封圈端面標記選擇最小電纜外徑，保證旋緊壓緊螺母後，使密封圈與
電纜間及密封圈與引入裝置體之間間隙符合防爆要求。 (Whether the cables for the
control box, axial flow fan, and the heater are connected to the correct choice of cable
installation.)
9.1 固定機器 (Unit set up on the floor)
為了工作上之安全起見﹐本機器必須以螺絲固定在地板上﹒為此﹐請使用機架上四個螺絲孔
錯誤方式 正確方式

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及M6之金屬膨脹型螺絲固定﹒
(For a safe working, the unit must be fastened to the floor by screw anchors. For this purpose, use the
four holes on the unit feet. The screw anchors must be of expansion metallic type with metric M6
screws.)
10.0 組裝(SETTING AT WORK)
每次只要有關於電力方面之操作﹐縱然很簡單﹐還是需要專
門技術電工來執行.
Even the operation of the electrical panel is easy, it still requires
the labor of professional workers.
10.1 接電 (Electrical connection)
本機器除需接電之外﹐不需要任何輔助裝置﹒ (The unit does not need further
devices or operations to be set at work, except the execution of the electrical connection.)
A10Ex機器配有 3*2.5㎜2護套電纜﹐接電必須接在工作場所之電力供應末端﹐必須使用手
動式分區供電之裝置﹒此裝置可在必要的情況下將機器之電機系統與供電系統分開﹒ (A10Ex unit
is equipped with 3* 2.5㎜2cable. The connection must be directly executed at the terminals of the source
of the power supply existing in the work place. It is necessary for the presence of a feeding sectioning
device by manual control. This device is able to allow the separation of the unit electrical equipment from
the general feeding system.)
供電裝置如果位於遠離操作間之安全區，亦可採用非防爆之供電裝置. (If the power
supply device is located in a safe area away from the operation area, then it is allowed to
use non-anti-explosion power supply device.)
分區供電裝置如果位於操作間，必須採用符合中華人民共和國國家標準 GB3836系
列，與產品使用環境相適應的防爆供電開關.且不低於回收機的防爆標誌。 (If the power
supply device is located in the operation area, it must match the regulation of “PRC
national standards GB3836”, and it must be suited to the use of environmental anti-
explosion switches.)
此裝置必須能負載 20A 電流﹒機器輿電纜必須接地。 (The device must be able to
manage 20A currents. Additionally, the unit and the meter cable must be grounded.)
回收機的電氣佈線應符合GB3836.15-2000《爆炸性氣體環境用電氣設備 第15部
分：危險場所電氣安裝（煤礦除外）》的規定。 (The electrical wiring of the Solvent
Recovery Machine should meet the regulations of GB3836.15-2000《Using Electrical
Equipment in Explosive Gas Environment Part 15: Electrical Installation within Dangerous

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20
Locations (Except Mining)》.)
10.2乾淨溶劑之管路連接 (Pipe connection for recovered solvent)
在機器回收桶內有一條塑膠管﹐將此塑膠管套在溶劑出水口上並鎖緊固定套環﹒ (Within the
tank, there is a plastic pipe. Connect this plastic pipe to the steam emission spout and tightly secure it
with the hose-clamp.)
在設定操作之前﹐請詳讀此手冊﹐並學習正確的術語及機器之控制功
能.
Before providing for the unit to be set at work, please read the instructions
handbook carefully, and learn the terminology and the controls function of
the unit in a correct and exhaustive way.
11.0 控制 (CONTROLS)
11.0.1 A10Ex電控箱及IC板平面示意圖如下:双段加熱式
(A10Ex Control Box and IC Control Panel displayed below)
電控箱蓋正面(Control Box Front Cover) 電控箱裏面(Control Box Inside:)
01 加熱溫度控制器1段(Heating Temp Control phase 1)
02 加熱溫度控制器2段(Heating Temp Control phase 2)
03 運轉指示燈 (Operating light) 04 加熱器指示燈(Light of Heater)
05 高溫保護指示燈 (High Temp Emergency light) 06 啟動開關(Start main switch)
07 总电源保险管(Power fuse) 08加熱器继电器(Relay for heater)
09關機溫度控制器(Auto Temp Cut-off )10 回收时间控制器(Timer of recovery process)
11IC控制板 (IC Control panel) 12IC控制板 保险管 (IC Control panel fuse)
13變壓器(Transformer)