Olympic Calstar A10Ex Manual

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SOLVENT RECOVERY MACHINE
OPERATION AND MAINTENANCE HANDBOOK
Calstar A10Ex

Calstar
操作及保養
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明書
OPERATION AND MAINTENANCE
HANDBOOK A10Ex
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A10Ex Parts Description
01 机架 Frame 02 机箱shell 03 防爆标志牌Ex. Tag
04 机器铭牌machine tag 05 横梁活销shotpin of tank cover
06 桶盖tank cover 07 桶盖横梁beam of tank cover
08 安全阀safety valve 09 桶盖锁紧手柄 locking structure
10 桶槽tank 11 桶护圈heat isolation rail

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12 泄气阀venting valve 13 电控箱electrical box
14 放油密封螺母sealed screw of exhaust heat transfer oil
15 防爆加热器Ex. heater 16 提手handle
17 干净溶剂出口outlet of recovered solvent
18 蒸汽温度表steam temp. meter 19 安全锁止销shotpin

Calstar
操作及保養
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明書
OPERATION AND MAINTENANCE
HANDBOOK A10Ex
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索引 (INDEX)
0.0 符號 (Symbology) Page 3
1.0 概說(General Concept) Page 4
2.0 機器用途 (Application) Page 7
3.0 安全保護功能 (Securities) Page 8
3.1 停電之保護 (Protection against electric shutoff) Page 8
3.2 超溫之保護 (Emergency thermostat with resetting) Page 8
3.3 超壓之保護 (Security valve for overpressure) Page 8
3.4 定時關機功能 (Timer function) Page 8
3.5 安全倾倒系统 (Tilting system for discharging) Page 9
4.0 主要零件之說明 (Description of the main components composition) Page 10
5.0 注意事項 (Notice) Page 10
5.1 操作不當會冒煙 (Chemical risks: chemical reaction) Page 10
5.2 化學風險:化學反應 (Chemical risks: chemical reaction) Page 12
5.3 化學風險:刺激性﹑毒性 (Chemical risks: irritation, poisoning) Page 12
6.0 綜合注意事項 (General warnings) Page 12
6.1 打開桶蓋及殘渣清除 (Lid opening and residuals discharge) Page 13
7.0 包裝及運輸 (Packing and transport) Page 14
8.0 開箱 (Unpacking) Page 14
9.0 安裝 (Installation) Page 14
9.1 固定機器 (Unit set up on the floor) Page 15
10.0 組裝 (Setting at work) Page 15
10.1 接電 (Electrical connection) Page 15
10.2乾淨溶劑之管路連接(Pipe connection for recovered solvent) Page 16
11.0 控制 (Controls) Page 16
11.1溫度控制器之設定 (Procedure for thermostats setting) Page 17
11.2時間控制器之設定 (Timer settings) Page 18
12.0 技術資料 (Technical data) Page 20
12.1 銘牌 (Data plate) Page 20
13.0 使用 (Use) Page 21
13.1 準備 (Setting) Page 21
13.2 檢查蒸汽管路及桶蓋墊圈 (Check steam pipes and lid seal) Page 21
13.3 檢查程式 (Check procedure) Page 21
14.0 進料 (Filling) Page 21
14.1 進料程式 (Filling procedure) Page 22
15.0 操作 (Operation) Page 22
15.1 啟動操作程式 (Starting Procedure) Page 22
16.0 殘渣清除及清潔機器 (Residuals discharge and unit cleaning) Page 23
16.1 回收桶清潔程式 (Tank cleaning procedure) Page 23
17.0 定期保養 (Routine maintenance) Page 24
18.0 清潔 (Cleaning) Page 25
19.0 更換熱媒油 (Heat Transfer oil replacement) Page 25
19.1 更換熱媒油程式 (Procedure for Heat Transfer oil replacement) Page 26
20.0 保固 (Warrantee) Page 26
21.0 故障之原因及排除 (Troubles shooting) Page 27
22.0 長久暫停使用機器 (Off-Duty unit) Page 29

Calstar
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23.0 廢料 (Scrapping) Page 29
24.0 附錄:各種溶劑之物理性 (Appendix: The Properties of Various Solvents) Page 30
0.0 機器標牌上符號之意義 (SYMBOLOGY)

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代表不要用水去滅火﹒
(No Water apply to the fire)
代表嚴禁吸煙及任何煙火靠近此機器﹒
(No Smoking. Any Fire is prohibited)
代表此部品零件處於高溫狀態﹐請勿觸摸﹒
(Don’t Touch. High-Temperature Area)
代表使用此機器時﹐必須使用防護眼鏡﹒
(Using Glasses during the job)
代表使用此機器時﹐必須使用防毒面罩﹒
(Using Gas mask during the job)
代表使用此機器時﹐必須使用防護手套﹒
(Using Gloves during the job)
代表電路板有高壓電源﹐請勿觸摸以免觸電﹒
(Don’t Touch, high voltage electricity)
1.0 概說(GENERAL CONCEPT)

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A10Ex 系列防爆溶劑回收機 （以下簡稱回收機） 防爆性能按照 GB 3836.1－2010《爆炸性環
境第1部分：設備 通用要求》及GB 3836.2－2010《爆炸性環境 第2部分：由隔爆外殼“d”保護
的設備》 的要求製成隔爆型結構﹔防爆標誌為Ex d IIB T2 Gb，適用石油，化工，輕紡，醫藥工
廠II A～II B級，T1～T2 組爆炸危險場所1區、2區作為環保設備使用。回收機作為中小型環保設
備用於各種可燃性溶劑輿不燃性溶劑回收再生。
該產品具有極高性能價格比，現場占地小，操作簡單方便，可以極大的提高使用溶劑安全性
輿便利性。具備超載保護，短路保護，超時保護，超壓保護，超溫保護，防爆保護等完善保護功
能。
回收機主要防爆部件有防爆軸流風機、防爆電加熱器、隔爆型電氣控制箱。
(A10Ex serious Anti-Explosion Solvent Recovery Manipulator (called Solvent Recovery
Manipulator) are designed in accordance with the government regulation GB 3836.1-2010 <Explosive
atmospheres- Part 1: Equipment-General requirements and GB3836.2-2010 < Explosive atmospheres-
Part 2: Equipment protection by flameproof enclosures “d”>. The sign of anti-explosion is Ex d IIB T2
Gb. This equipment may be applied in the industries of petroleum, chemical engineering, textile, medical
supplies IIA~IIB, any risk of explosion area I, area II, T1~T2. The Solvent Recovery Manipulators may
be used as the small/medium environmental protection equipment to reclaim the inflammable or non-
inflammable solvent.
The advantages of the equipment are: inexpensive price, small space requirement, easy operation,
eliminate solvent consumption. The self-protections of this equipment are: Overload Protection System,
Emergency Shutoff Protection System, Over Timing Protection System, Over Pressure Protection System,
Over Heat Protection System.
The components of anti-explosion are: Anti-Explosion Axle Fan, Anti-Explosion Heater and Anti-
Explosion Electrical Control Box.)
1.1防爆軸流風機 (Anti-Explosion Axial Flow Fan)
用於防爆溶劑回收機蒸氣冷凝器通風冷卻。該產品選用小型方形罩極電機製成隔爆型結構，防
爆標誌Ex d IIB T5 Gb。隔爆結構設計符合GB3836.1-2010、GB3836.2-2010的要求， 外殼材質為
鑄造鋁合金，電纜引入裝置符合GB3836.1-2010“Ex電纜引入裝置”要求。
適用工廠II A～IIB級，T1～T5（Ex d IIB T5 Gb）爆炸危險場所1區、2區作為小型防爆軸
流風機用.該產品具有運轉效率高，壽命長，運行溫度範圍寬，超載熱保護功能。
This fan is used in evaporator cooling system. It contains small square electrical construction with
label “Ex d IIB T5 Gb”. This component matches the government requirement GB3836.1-2010 and
GB3836.2-2010. The raw material and electric cable match the government requirement GB3836.1-2010
<Ex cable In plant>.
This component can be used in the industrial zone code IIA~IIB, T1~T5 (Ex d IIB T5 Gb),
Explosive Warning Zone 1 and Zone 2. This fan comes with the special benefit of long period operation,
wide temperature range and over heat protection system.)
1.2防爆電加熱器 (Anti-Explosion Heater)
用於回收桶熱媒油加熱。該產品選用優質不銹鋼加熱器輿鑄鋁防爆接線盒製成隔爆型結
構，防爆標誌ExdIIBT3或ExdIIBT4。隔爆結構設計符合GB3836.1-2010、GB3836.2-2010的要求，
外殼材質為鑄造鋁合金，電纜引入裝置符合GB3836.1-2010“Ex電纜引入裝置”要求。加熱管的發
熱部分應全部浸入介質中，不得漏出熱媒油液面。並設置有溫度測定及高溫保護裝置。
同時，該產品適用工廠II A～IIB級，T1～T2 （Ex d IIB T2 Gb）組爆炸危險場所1區、2

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區作為小型防爆電加熱器用.該產品熱效率高，壽命長。
(This system is used for the heating up heat transfer oil and made of high quality stainless steel
heating parts anti-explosion construction with label “Ex d IIB T2 Gb”. Anti-Explosion design matches
government requirement GB3836.1-2000, GB3836.2-2010. Heating function part of the heat transfer rod
comes with thermal indication + over heat protection system must fully sink in the heat transfer oil.
This component can be used in the industrial zone code IIA~IIB, T1~T2 (Ex d IIB T2 Gb), Explosive
Warning Zone 1 and Zone 2. This fan comes with the special benefit of long period operation, and over
heat protection system.)
1.3隔爆型電氣控制箱 (Anti-Explosion Electrical Control Box)
隔爆型電氣控制箱材料為鑄造鋁合金，內部集成了溶劑回收機電控系統。為隔爆型結構,防
爆標誌Ex d IIB T6 Gb。隔爆結構設計符合GB3836.1-2010、GB3836.2-2010的要求，外殼材質為
鑄造鋁合金，電纜引入裝置符合GB3836.1-2010“Ex電纜引入裝置”要求。電控系統全自動電子控
制運轉，具有超溫保護，停電保護，超時保護，電流超載保護，短路保護等功能。
該產品同時適用工廠II A～IIB級，T1～T6組爆炸危險場所1區、2區作為小型電氣設備控制箱用.
該產品操作方便、維護簡單、安全可靠。
(This control box is made of aluminum alloyed material and contains all electrical central system for
Solvent Recovery Machine with label “ExdIIBT6”. The design of Anti-Explosion matches the
government requirement of GB3836.1-2010 and GB3836.2-2000. The electric cable matches the
government requirement GB3836.1-2010 <Ex cable In plant>. This Central Control Box is fully
automatic operation with the special benefit of overheat protection, emergency shut-off protection, over
time protection, over loading protection.
This component can be used in the industrial zone code IIA~IIB, T1~T6 (Ex d IIB T6 Gb), Explosive
Warning Zone 1 and Zone 2. This control box comes with the special benefit of easy operation, easy
maintenance and trustable.)
1.4型號及防爆標誌含義、基本參數(Model and explanation of the anti-
explosion sign, basic parameters)
1.4.1 防爆溶劑回收機 (Anti-explosion solvent recovery manipulator)
1.4.1.1型號及防爆標誌含義 (Model and explanation of the anti-explosion sign)
A ＃＃ Ex
防爆產品系列代碼 (ANTI-EXPLOSION product series code)
額定進料量如 (Loading volume Ex:)：25L/40L/60L
產品系列代碼(Product series code)
Ex d ⅡB T2 Gb
設備防爆保護級別 Gb（Equipment explosion protection level Gb）
最高表面溫度組別（Maximum surface temperature group）：
T2/230℃
爆炸性混合物級別 (Explosive mixture level)
隔爆型 (ANTI-EXPLOSION model)
防爆產品標記 (ANTI-EXPLOSION labeling of products)

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1.4.1.2基本參數 (Basic parameters)
額定電壓(Applied Voltage)：AC110V
額定頻率(Applied Frequency)：50/60Hz
額定功率(Applied Currency)：2.2 kW
1.4.2 防爆軸流風機 (Anti-explosion axial flow fan)
(水冷式無此結構Water-cooled absence of structure)
1.4.2.1型號及防爆標誌含義 (Model and explanation of the anti-explosion sign)
V ### Ex
防爆產品系列代碼 (ANTI-EXPLOSION product series code)
產品系列代碼 (Product series code)
Ex d ⅡB T5 Gb
設備防爆保護級別 Gb（Equipment explosion protection level Gb）
最高表面溫度組別(Maximum surface temperature group):T5/100℃
爆炸性混合物級別 (Explosive mixture level)
隔爆型 (ANTI-EXPLOSION model)
防爆產品標記 (ANTI-EXPLOSION labeling of products)
1.4.2.2基本參數 (Basic parameters)
額定電壓(Applied Voltage)：AC110V
額定頻率(Applied Frequency)：50/60Hz
額定功率(Applied Currency)：V300Ex: 90W/100V
1.4.3防爆加熱器 (Anti-explosion heater)
1.4.3.1型號及防爆標誌含義 (Model and explanation of the anti-explosion sign)
JRQ ＃＃ Ex
防爆產品系列代碼 (ANTI-EXPLOSION
product series code)
適用溶劑回收機之型號
(Applicable for Solvent Recovery Machine model)
產品系列代碼 (Product series code)
Ex d ⅡB T2 Gb
設備防爆保護級別 Gb（Equipment explosion protection level Gb）
最高表面溫度組別 (Maximum surface temperature group)T2/230℃
爆炸性混合物級別 (Explosive mixture level)
隔爆型 (ANTI-EXPLOSION model)
防爆產品標記 (ANTI-EXPLOSION labeling of products)

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1.4.3.2基本參數 (Basic parameters)
額定電壓(Applied Voltage)：AC110V
額定頻率(Applied Frequency)：50/60Hz
額定功率(Applied Currency): JRQ20Ex：3.0 kW；JRQ30Ex：4.0 kW；JRQ60Ex：5.0 kW；
JRQ200Ex：6.0 kW
1.4.4隔爆型電氣控制箱 (Anti-explosion electrical control box)
1.4.4.1型號及防爆標誌含義(Model and explanation of the anti-explosion sign)
DKX ＃＃ Ex
防爆型產品系列代碼 (ANTI-
EXPLOSION product series code)
適用溶劑回收機之型號
(Applicable for Solvent Recovery Machine model)
產品系列代碼 (Product series code)
Ex d ⅡB T6 Gb
設備防爆保護級別 Gb（Equipment explosion protection level Gb）
最高表面溫度組別 (Maximum surface temperature group):85℃
爆炸性混合物級別 (Explosive mixture level)
隔爆型 (ANTI-EXPLOSION model)
防爆產品標記 (ANTI-EXPLOSION labeling of products)
1.4.4.2基本參數 (Basic parameters)
額定電壓(Applied Voltage)：AC110V
額定頻率(Applied Frequency)：50/60Hz
額定電流(Applied Currency)：DKX60Ex：32A
1.5 工作環境要求 (Working environment requirements)
1.5.1 海拔不超過2000 m。(Sea-level altitude does not exceed 2000 m.)
1.5.2 環境溫度 -20℃～+40℃，無陽光直射。 (The ambient temperature is between -20°C～
+40°C, and without direct sunlight.)
1.5.3 周圍空氣相對濕度不大於95﹪（+25℃時）。 (The ambient relative humidity is no more
than 95% (Room temperature +25°C).
1.5.4 周圍無顯著搖動輿衝擊震動。 (No shaking or unstable environment or location.)
1.5.5 無明顯破壞絕緣氣體或蒸氣環境。 (No significant environmental gas or steam damage
insulation.)
1.5.6 無滴水輿其他液體侵入的地方。 (No water leakages or place for other liquid.)
1.5.7 寬敞通風，周圍無任何煙火輿高溫物體。 (Spacious ventilation, without any high
temperature objects or pyrotechnics around.)
2.0 機器用途 (APPLICATION)
回收機是以蒸餾的物理方式將使用過的廢溶劑回收再生,以便達到重複使用之目的.
請依照本《操作及保養說明書》(以下簡稱《說明書》)之說明指示來使用及保養機器.在使用