OMCR VDI3366 User manual

Use and maintenance manual
complete of EC conformity declaration.
LIFTING BRACKET
VDI3366
Item code: B01.10-B01.12
San Maurizio C.se - 11/07/2018 www.omcr.it
Via Quarantelli 8 -10077 - S. Maurizio C.se - Italy
T+39 011 996 46 11 - F+39 011 996 46 46
C.F./P.IVA 07677130010
[e-mail] - www.omcr.it

2. Use and maintenance manual B01.10 -B01.12 San Maurizio C.se - 11/07/2018 www.omcr.it
1. Risks valuation
2. Symbols and warnings classification
3. Use
4. Handling and storage
5. Maintenance
6. EC conformity declaration
pag. 3
pag. 3
pag. 4
pag. 9
pag. 9
pag. 10
INDEX

3. Use and maintenance manual B01.10 -B01.12 San Maurizio C.se - 11/07/2018 www.omcr.it
1. RISKS EVALUATION
The matters of following pages refer to a classic use of lifting brackets and they can’t forecast unspecified
applications. For this reason each user must provide to his own risks evaluation and he must consider this manual
as general reference support and as a summary of possible matters. To define the employ-procedures, to spread
information and to check the compliance of these ones it’s a duty and a responsibility of the user.
The lifting brackets have to be used as couplets for ropes and they allow users to make on safety the following
actions: LIFTING / HANDLING / OVERTURNING; the material, the production and the quality-check of all OMCR
lifting pins comply with the Directive 2006/42/EC requirements; all OMCR lifting elements have been tested with a
static safety factor even to a minimum 1.5, all materials have been analyzed according to UNI EN 10204, samples
of all materials have been subjected to tensile stress test according to UNI EN 10002. Calculations and risk
assessments have been made according to VW-AUDI, BMW, MERCEDES-BENZ, VDI3366 norms.
An improper or opposed use in reference to the prescriptions treated in this manual, deletes this EC
conformity declaration and relieves OMCR from any responsibility.
WARNING
According to ISO 3864-2, ANSI Z535.6, ANSIZ535.4 norms, in this manual are classified the following safety
messages and symbols:
2. SYMBOLS AND WARNINGS CLASSIFICATION
WARNING
WARNING
NOTE
It indicates a hazardous situation which, if not avoided, could result
in death or serious injury.
It indicates a hazardous situation which, if not avoided, could result
in minor or moderate injury.
It indicates advices on use or other especially helpful informations.
It indicates general warning symbol.
It indicates hazard of crushing consequent to an accidental fall or overturning
of the load.
It indicates hazard of crushing.
It indicates musculoskeletal disorders for the handling of the loads.
It indicates forbidden actions or uses.
It indicates mandatory actions to avoid hazards.
It indicates that it is forbidden to stop or to transit.

4. Use and maintenance manual B01.10 -B01.12 San Maurizio C.se - 11/07/2018 www.omcr.it
3. USE
ANGLE REDUCTION FACTOR OF THE
NOMINAL CAPACITY LOAD
0°≤β≤40° 1
40°<β≤50° 0.6
50°<β≤60° 0.4
SYMMETRIC SLING EXAMPLE
(RECOMMENDED CONDITION)
3.2.1 - LIFTING
G
Refer to EN818-06 norm to define symmetric and asymmetric sling method: for asymmetric sling, the whole load
should be supported by only two rope/chain wings.
NOTE
Each lifting or handling operations must be executed by qualified and instructed worker; the
lifting, handling or turnover’ officers must use individual guard equipment.
WARNING
3.1
Before each lifting / handling / overturning officers have to choose the most suitable sling to
ensure a safe suspension with a correct load balance. A wrong sling method can modify the
real capacity load of the ropes and lifting accessories. In the following table you can verify
the reduction of the nominal capacity load related to the sling angles in order to preserve
the minimum safety factor.
WARNING
3.2
G= Die load center
β= Rope angle from vertical
NOTE: lifting with β>60° is not provided
DIE AXIS
DIE AXIS

5. Use and maintenance manual B01.10-B01.12 San Maurizio C.se - 11/07/2018 www.omcr.it
G
WARNING
The missing respect of the prescriptions included in this manual may cause the accidental fall of the load.
3.2.2
The die overturning is not allowed (see Pic.1)
WARNING
Pic.1
G= Die load center
β= Minimum rope angle from vertical
β1 = Maximum rope angle from vertical
REDUCTION FACTOR OF THE NOMINAL
CAPACITY LOAD
0.5
ASYMMETRIC SLING EXAMPLE (β1>β)
DIE AXIS
DIE AXIS

6. Use and maintenance manual B01.10 -B01.12 San Maurizio C.se - 11/07/2018 www.omcr.it
Pic.2
OMCR CODE OMCR CODE SCREW NR. SCREW DIN 912
CL. 8.8
CLAMPING COUPLE
[Nm]
B01.10.016 B01.12.016 2 M8x25 25,5
B01.10.020 B01.12.020 2 M10x30 50,01
B01.10.025 B01.12.025 2 M12x40 87,28
B01.10.032 B01.12.032 2 M16x45 210,8
B01.10.040 B01.12.040 2 M20x60 411,9
B01.10.050 B01.12.050 2 M24x70 711
B01.10.063 B01.12.063 4 M20x90 411,9
B01.10.080 B01.12.080 4 M24x110 711
B01.10.100 B01.12.100 4 M30x130 1422
Before every lifting/handling of the die, check that the chosen sling (rope/chain, hook, etc.)
doesn’t present any defect or deformation to make it unsafe; in case eliminate immediately
the defective parts.
WARNING
3.4
At the moment of the use, check the correct screws clamping and the use of screws with the
required lengths; in the following table are written down screws and clamping couples for the
fixing of the lifting brackets; it is recommended to use threadlocker LOCTITE 243 or lock
washers.Absolutely ensure a minimum screws clamping of 1 x Ø screw.
WARNING
3.5
For a safe use of the bracket type B01.10 - B01.12 is necessary that the booms of the ropes/
chains stay always stretched (see Pic.2), a looseness can result the exit of the rope/chain
from the groove of the bracket.
WARNING
3.3
The missing respect of the prescriptions included in this manual may cause the accidental fall of the load.
WARNING

7. Use and maintenance manual B01.10-B01.12 San Maurizio C.se - 11/07/2018 www.omcr.it
Pic.4
In case of lifting and handling, the lifting bracket capacity load should be at least 1/2 of the whole die weight.
(upper half-die + lower half-die).
Example: Die weight 20.000 kg - minimum lifting bracket capacity load: 20.000 / 2 = 10.000 kg
PRODUCT CODEWORK ORDER NUMBER
MAXIMUM CAPACITY LOAD
EC MARK
CONSTRUCTOR
Pic.3
At the moment of use, check that the fixing-seats of the bracket have been carried out
(see Pic.3).
WARNING
3.6
The missing respect of the prescriptions included in this manual may cause the accidental fall of the load.
WARNING
OMCR CODE H [mm]
B01.10.016 B01.12.016 6
B01.10.020 B01.12.020 8
B01.10.025 B01.12.025 10
B01.10.032 B01.12.032 10
B01.10.040 B01.12.040 12
B01.10.050 B01.12.050 14
B01.10.063 B01.12.063 16
B01.10.080 B01.12.080 18
B01.10.100 B01.12.100 20
Before each lifting, handling or turnover check that the lifting brackets capacity load is in
compliance with the die weight; the maximum capacity load, the work order number, the
constructor label and the EC conformity mark are indelibly marked over the lifting brackets.
(see Pic.4).
WARNING
3.7

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Before each lifting, handling or overturning of the die be sure that:
the ropes / chains are secured in correct way;
the ropes / chains are not in contact with cutting edge;
the ropes / chains are not hooked to the die corners.
WARNING
3.9
Don’t stand or transit nearby the load during lifting or handling operations (see Pic.6).
In case of accidental release of the load there may be risks of injury.
WARNING
3.10
Pic.6
Don’t make lifting/handling with slings that have an angle of over 90° to the horizontal level,
in opposed case can happen the extraction of the pin with the risk of load fall (see Pic.5).
WARNING
3.8
Pic.5
50°
<50°

9. Use and maintenance manual B01.10 -B01.12 San Maurizio C.se - 11/07/2018 www.omcr.it
4. HANDLING AND STORAGE
OMCR CODE WEIGHT (kg)
B01.10.016 0,2
B01.10.020 0,3
B01.10.025 0,7
B01.10.032 1,1
B01.10.040 1,9
B01.10.050 3,2
B01.10.063 7,5
B01.10.080 14,8
B01.10.100 25,6
OMCR CODE WEIGHT (kg)
B01.12.016 0,2
B01.12.020 0,3
B01.12.025 0,8
B01.12.032 1,2
B01.12.040 2
B01.12.050 3,4
B01.12.063 7,8
B01.12.080 15,4
B01.12.100 26,5
4.2 If not used the lifting brackets must be stored far from wet and preserved from oxidation by appling
protective oil.
In the following table are written OMCR B01.10 - B01.12. lifting brackets weights; the
lifting brackets must be handled in compliance with the current norms concerning
the movement by hand of the loads.
WARNING
4.1
At the moment of the assembling, carefully clean the contact surfaces between lifting
brackets and steel plates.
The presence of oil or dirt on the contact surface between the lifting bracket and the mold
holder plate may compromise the correct functioning of the lifting bracket
WARNING
4.2.1
5. MAINTENANCE
5.1 Each 6 months make visual tests to check the presence of visible anomalies or beginning of oxidation: in
case restore or replace the lifting brackets.
5.2 Each 6 months make tests for the correct clamp of the fixing screws following the table indicated in this
manual.
5.3 In case of unforeseen settlements of lifting ropes/chains with a following overload on the lifting brackets,
make visual tests on the lifting brackets to check eventual deformations and, in case of these last ones, substitute
them; substitute the fixing screws and check the correct clamp following the table indicated in this manual.
5.4 In case of accidental impacts in the sling-zone during the lifting and handling, make visual tests on the
lifting brackets to check eventual deformations and, in case of these last ones, substitute them; substitute the
fixing screws and check the correct clamp following the table indicated in this manual.

10. Use and maintenance manual B01.10-B01.12 San Maurizio C.se - 11/07/2018 www.omcr.it
Via Quarantelli 8 -10077 - S. Maurizio C.se - Italy
T+39 011 996 46 11 - F+39 011 996 46 46
C.F./P.IVA 07677130010
[e-mail] - www.omcr.it
EC CONFORMITY DECLARATION
(Directive 2006/42/CE)
OMCR S.r.l. seated in Via Quarantelli, 8 – 10077 S.Maurizio C.se – (Torino-Italy) through its
legal representative manager, declares that:
LIFTING BRACKET VDI3366
Article code: B01.10-B01.12
Have a work order number indelibly marked on every
model, it is possible to find out the documents filed
in the Technical Office, to identify each manufacturing
and inspective feature of the product. All the quality
and safety procedures are arranged by Mr. Bertorello,
responsible of the “technical file”, acting in OMCR,
Via Quarantelli 8, 10077 San Maurizio C.se. These
procedures have been exactly issued to allow OMCR
mark with EC symbol to ensure that these products:
are in compliance with the established conditions from Directive 2006/42/EC of 9.6.2006
are tested and controlled, to be suitable also with the harmonized and national UNI Norms, the European
Directives and the italian safety dispositions on work.
Before using lifting pins and lifting brackets, please read carefully the“Use and maintenance
manual”.
An improper or opposed use in reference to the prescriptions treated in this manual, deletes
this EC conformity declaration and relieves OMCR from any responsibility.
OMCR S.r.l.
The legal representative
Domenico Zentilin
Translation of the original Use and Maintenance Manual
and Conformity Declaration.
In case of doubts or misunderstandings,
the Italian version is decisive.