OMCR B01.24 User manual

Use and maintenance manual complete of
EC conformity declaration
LIFTING BRACKET
WITH LIFTING PIN
VW-AUDI
Article numbers: B01.24 - B02.44
San Maurizio C.se - 16/12/2020 www.omcr.it
Via Quarantelli 8 -10077 - S. Maurizio C.se - Italy
T+39 011 996 46 11 - F+39 011 996 46 46
C.F./P.IVA 07677130010
[e-mail] - www.omcr.it
ENGLISH ITALIAN GERMAN SPANISH FRENCH

2. Use and maintenance manual B01.24 - B02.44 San Maurizio C.se - 16/12/2020 www.omcr.it
INDEX
1. RISKS EVALUATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
2. SYMBOLS AND WARNINGS CLASSIFICATION . . . . . . . . . . . . . . . . . . . . .3
3. USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
4. HANDLING AND STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
5. MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
EC CONFORMITY DECLARATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

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1. RISKS EVALUATION
The matters of following pages refer to a classic use of lifting brackets and they can’t forecast unspecified
applications. For this reason each user must provide to his own risks evaluation and he must consider this
manual as general reference support and as a summary of possible matters. To define the employ-procedures,
to spread information and to check the compliance of these ones it’s a duty and a responsibility of the user.
The lifting brackets have to be used as couplets for ropes and chains and they allow users to make on safety the
following actions: LIFTING, HANDLING, OVERTURNING; the material, the production and the quality-check of
all OMCR lifting pins comply with the Directive 2006/42/EC requirements; all OMCR lifting elements have been
tested with a static safety factor even to a minimum 1.5, all materials have been analyzed according to UNI EN
10204, samples of all materials have been subjected to tensile stress test according to UNI EN 10002.
According to ISO 3864-2, ANSI Z535.6, ANSIZ535.4 norms, in this manual are classified the following safety
messages and symbols:
2. SYMBOLS AND WARNINGS CLASSIFICATION
An improper or opposed use in reference to the prescriptions treated in this manual, deletes this EC
conformity declaration and relieves OMCR from any responsibility.
WARNING
WARNING
WARNING
NOTE
It indicates a hazardous situation which, if not avoided, could result
in death or serious injury.
It indicates a hazardous situation which, if not avoided, could result
in minor or moderate injury.
It indicates advices on use or other especially helpful informations.
It indicates general warning symbol.
It indicates hazard of crushing consequent to an accidental fall or overturning
of the load.
It indicates hazard of crushing.
It indicates musculoskeletal disorders for the handling of the loads.
It indicates forbidden actions or uses.
It indicates mandatory actions to avoid hazards.
It indicates that it is forbidden to stop or to transit.

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3. USE
NOTE
ANGLE REDUCTION FACTOR OF THE
NOMINAL CAPACITY LOAD
0°≤β≤40° 1
40°<β≤50° 0.84
50°<β≤60° 0.65
SYMMETRIC SLING EXAMPLE
(RECOMMENDED CONDITION)
Each lifting / handling / overturning operations must be executed by qualified and instructed
worker; the lifting, handling or turnover’ officers must use individual guard equipment.
WARNING
3.1
Before each lifting / handling / overturning officers have to choose the most suitable sling
to ensure a safe suspension with a correct load balance. A wrong sling method can modify
the real capacity load of the ropes/chains and lifting accessories. In the following table you
can verify the reduction of the nominal capacity load related to the sling angles in order to
preserve the minimum safety factor.
WARNING
3.2
3.2.1 - LIFTING
G
G= Die load center
β= Rope angle from vertical
NOTE: lifting with β>60° is not provided
DIE AXIS
DIE AXIS
Refer to EN818-06 norm to define symmetric and asymmetric sling method: for asymmetric sling, the whole load
should be supported by only two rope/chain wings.

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WARNING
G
3.2.2 - OVERTURNING
G
ANGLE REDUCTION FACTOR OF THE
NOMINAL CAPACITY LOAD
0°≤β≤40° 1
40°<β≤50° 0.84
50°<β≤60° 0.65
SYMMETRIC SLING EXAMPLE
(RECOMMENDED CONDITION)
DIE AXIS
DIE AXIS
G= Die load center
β= Rope angle from vertical
NOTE: overturning with β>60° is not provided
The missing respect of the prescriptions included in this manual may cause the accidental fall of the load.
G= Die load center
β= Minimum rope angle from vertical
β1 = Maximum rope angle from vertical
REDUCTION FACTOR OF THE NOMINAL
CAPACITY LOAD
0.5
ASYMMETRIC SLING EXAMPLE
(β1>β)

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G
ANGLE REDUCTION FACTOR OF THE
NOMINAL CAPACITY LOAD
β<15°
β>40°
β1-β>15°
0.5
ASYMMETRIC SLING EXAMPLE
(β1>β)
G= Die load center
β= Minimum rope angle from vertical
β1 = Maximum rope angle from vertical
WARNING
The missing respect of the prescriptions included in this manual may cause the accidental fall of the load.
WARNING
3.2.3
The die overturning is allowed only parallel with lifting pin axis.

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LIFTING BRACKET
ART. NUM. NR. SCREWS SCREWS DIN
912 CL. 8.8 CLAMPING COUPLE [Nm]
B01.24.08000 5 M24 711
B01.24.12500 5 M36 2481
WARNING
3.3
B01.24. lifting brackets should be mounted on steel plates (minimun quality Fe510,
S355),with C11.20.2245 locating pins. It is recommended to provide barriers to avoid the
wrong pins insertion (see Pic.1).
WARNING
3.4
WARNING
Pic.1
DIE AXIS
DRILLING
(see Pic. 1.1)
LOCATING PIN
C11.20.2245 (2x)
SCREWS DIN 912 CL. 8.8
BARRIER TO AVOID
THE WRONG PINS INSERTION
PIN INSERTION DIRECTION
3.4.1 - APPLICATION ON FLAT SURFACE
LIFTING PIN B02.44.
At the moment of the use, check the correct screws clamping; in the following table are
written down screws and clamping couples for the fixing of the lifting brackets; it is required
to use threadlocker LOCTITE 243 or lock washers.Absolutely ensure a minimum screws
clamping of 1 x Ø screw if you are screwing the bracket on steel (minimun quality Fe510,
S355). Example: for M36 screws use a minimum clamping of 36 mm.
The missing respect of the prescriptions included in this manual may cause the accidental fall of the load.

8. Use and maintenance manual B01.24 - B02.44 San Maurizio C.se - 16/12/2020 www.omcr.it
LIFTING BRACKET
ART. NUM. L1 L2 L3 H1 H2 H3 M T
B01.24.08000 62 124 137 47.5 92.5 97.5 M24 *
B01.24.12500 90 180 214 48 113 113 M36 *
L2
L1
H1
H2
L3
H3
M
T
22 H7
2512
M6
±0,01
3.4.1 - APPLICATION WITH ASSEMBLY SEAT
Pic.2
DIE AXIS
ASSEMBLY SEAT
AND DRILLING
(see Pic. 2.1)
LOCATING PIN
C11.20.2245 (2x),
only for B01.24.08000SCREWS DIN 912 CL. 8.8
BARRIER TO AVOID
THE WRONG PINS INSERTION
PIN INSERTION DIRECTION
Pic.1.1
* T ≥ screws clamping + 5 mm
LIFTING PIN B02.44.

9. Use and maintenance manual B01.24 - B02.44 San Maurizio C.se - 16/12/2020 www.omcr.it
Pic.2.1
* T ≥ screws clamping + 5 mm
Before each lifting, handling or overturning of the die be sure about the correct insertion
of the lifting pin that has to be ABSOLUTELY assembled with the safety ring positioned
in direction of the die axis: after inserting it, be sure that the safety ring is misaligned in
reference to the hole so that the pin accidental extraction is avoided; check the movement
of the safety ring by verifying the eccentricity “E” in reference to the pin (see Pic.3).
WARNING
3.5
LIFTING BRACKET
ART. NUM. L1 L2 L3 L4 H1 H2 H3 H4 M T
B01.24.08000 62 124 137 188 47,5 92,5 37,5 135 M24 *
B01.24.12500 90 180 - 280 48 113 - 155 M36 *
T 20
M
25
22H7
M6
12
L4
+0,5
+0,2
L2
L1
H1
H2
R15
H4
H3

+0,05
0

L3
±0,01
LIFTING
BRACKET
ART. NUM.
LIFTING PIN
ART. NUM.
LOCATING
PIN ART.
NUM.
B01.24.08000 B02.44.50 C11.20.2245
B01.24.12500 B02.44.63 C11.20.2245
Pic.3
E

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MAXIMUM CAPACITY LOAD
CONSTRUCTOR
EC MARK
PRODUCT CODE
WORK ORDER NUMBER
LIFTING PIN MARK
Before each lifting, handling or turnover check that the lifting brackets capacity load is in
compliance with the die weight; the maximum capacity load, the work order number, the
constructor label and the EC conformity mark are indelibly marked on the lifting pins and
over the lifting brackets (see Pic.4).
NOTE:the work order numbers of lifting brackets and pins are not necessarily corresponding
WARNING
3.6
In case of lifting and handling, the lifting bracket capacity load should be at least 1/2 of the whole die weight.
(upper half-die + lower half-die).
Example: Die weight 25000 kg - minimum lifting bracket capacity load: 25000 / 2 = 12500 kg
In case of half-die overturning the lifting bracket capacity load should be at least 1/2 of the half-die weight.
Example: Half-die weight 16000 kg - minimum lifting bracket capacity load: 16000 / 2 = 8000 kg
Before each lifting, handling or overturning of the die, check that the chosen sling system
(rope/chain, hook, etc.) doesn’t present any defect or deformation to make it unsafe;
otherwise replace immediately the damaged parts.
WARNING
3.7
8000 kg
B01.24.08000
Fig.4

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To prevent the pin accidental extraction, don’t make lifting, handling or overturning with sling
angle bigger than 90° from the horizontal level (see Pic.5).
WARNING
3.8
DIE AXIS DIE AXIS
Pic.5
MAX 90°
MIN 50°
< 50°
WARNING
3.9
Don’t stand or transit nearby the load during lifting, handling or overturning operations (see
Pic.6).
WARNING
3.10
Pic.6
Before each lifting, handling or overturning of the die be sure that:
the ropes / chains are secured in correct way;
the ropes / chains are not in contact with cutting edge;
the ropes / chains are not hooked to the die corners.

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At the moment of the assembling, carefully clean the contact surfaces between lifting
brackets and steel plates.
Oil and impurities on contact surfaces can prejudice the correct lifting brackets functioning.
WARNING
4.2.1
4. HANDLING AND STORAGE
4.2 If not used the lifting brackets must be stored far from wet and preserved from oxidation by appling
protective oil.
LIFTING BRACKET
ART. NUM. WEIGHT (kg)
lifting pin included
B01.24.08000 24
B01.24.12500 50,5
In the following table are written OMCR B01.24. lifting brackets weights; the lifting
brackets must be handled in compliance with the current norms concerning the
movement by hand of the loads.
WARNING
4.1

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5. MAINTENANCE
5.1 Once every 6 months check the presence of anomalies or oxidations by visual tests: in that case restore or
replace the lifting brackets or pins.
5.2 Once every 12 months check the cilindricity of the pins to notice eventual permanent deformations (see
Pic.7); it is sufficient to verify that the pin rotate freely on its axis inside the bracket.
5.3 In case of unexpected failure of lifting ropes/chains with a consequent overload on the lifting pins, check
their cilindricity (see Pic.7) to notice eventuaI deformations; in case of deformation over 0,25 mm replace the
pins; substitute the fixing screws and check the correct clamping couple of the screws according to values
indicated on the table.
5.4 In case of accidental impacts on the lifting elements during the lifting, handling and overturning operations,
check the cilindricity of the pins (see Pic.7); in case of deformation over 0,25 mm replace the pins; check
eventual deformations on the lifting brackets and, if noticed, replace them; substitute the fixing screws and
check the correct clamping couple of the screws according to values indicated on the table.
Pic.7

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Via Quarantelli 8 -10077 - S. Maurizio C.se - Italy
T+39 011 996 46 11 - F+39 011 996 46 46
C.F./P.IVA 07677130010
[e-mail] - www.omcr.it
EC CONFORMITY DECLARATION
(Directive 2006/42/CE)
OMCR S.r.l. seated in Via Quarantelli, 8 – 10077 S.Maurizio C.se – (Torino-Italy) through its
legal representative manager, declares that:
LIFTING BRACKET WITH LIFTING PIN (VW-AUDI)
Article codes: B01.24 – B02.44
Have a work order number indelibly marked on every
model, it is possible to find out the documents filed
in the Technical Office, to identify each manufacturing
and inspective feature of the product. All the quality
and safety procedures are arranged by Mr. Bertorello,
responsible of the “technical file”, acting in OMCR,
Via Quarantelli 8, 10077 San Maurizio C.se. These
procedures have been exactly issued to allow OMCR
mark with EC symbol to ensure that these products:
are in compliance with the established conditions from Directive 2006/42/EC of 9.6.2006
are tested and controlled,to be suitable also with the harmonized and national UNI Norms,
the European Directives and the italian safety dispositions on work.
Before using lifting pins and lifting brackets, please read carefully the“Use and maintenance
manual”.
An improper or opposed use in reference to the prescriptions treated in this manual, deletes
this EC conformity declaration and relieves OMCR from any responsibility.
OMCR S.r.l.
The legal representative
Domenico Zentilin
Translation of the original Use and Maintenance Manual
and Conformity Declaration.
In case of doubts or misunderstandings,
the Italian version is decisive.

Manuale di Uso e Manutenzione
completo di dichiarazione di conformità.
STAFFA DI SOLLEVAMENTO
COMPLETA DI PERNO
VW-AUDI
Codice Articolo: B01.24 - B02.44
San Maurizio C.se - 16/12/2020 www.omcr.it
Via Quarantelli 8 -10077 - S. Maurizio C.se - Italy
T+39 011 996 46 11 - F+39 011 996 46 46
C.F./P.IVA 07677130010
[e-mail] - www.omcr.it
ENGLISH ITALIAN GERMAN SPANISH FRENCH

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INDICE
1. VALUTAZIONE DEI RISCHI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
2. SIMBOLOGIE E CLASSIFICAZIONE DELLE AVVERTENZE . . . . . . . . . . .17
3. USO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
4. MOVIMENTAZIONE E STOCCAGGIO. . . . . . . . . . . . . . . . . . . . . . . . . . . .26
5. MANUTENZIONE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
DICHIARAZIONE CE DI CONFORMITÀ . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

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1. VALUTAZIONE DEI RISCHI
I contenuti delle pagine che seguono sono riferiti agli usi classici delle staffe di sollevamento e non possono
prevedere impieghi non specifici. Per tale ragione ciascun utilizzatore deve provvedere ad una propria
valutazione dei rischi e tenere conto di questo manuale come supporto di riferimento generale considerando
la necessità di sintesi nel trattare gli argomenti. Rimane compito e responsabilità dell’utilizzatore definire per gli
addetti le procedure di impiego per le operazioni da eseguire, darne informazione e verificarne l’osservanza.
Le staffe di sollevamento servono da aggancio per funi o catene e permettono di effettuare in sicurezza
operazioni di: SOLLEVAMENTO e MOVIMENTAZIONE; il materiale, la produzione e il collaudo di tutte le staffe
di sollevamento OMCR sono conformi alle richieste della direttiva 2006/42/CE; tutti gli elementi di sollevamento
OMCR sono verificati con un coefficiente di prova statica pari a minimo 1.5, su tutti i materiali sono effettuate
analisi secondo la UNI EN 10204, a campione vengono effettuate prove a trazione convenzionale conformi alla
UNI EN 10002.
Secondo le normative ISO 3864-2, ANSI Z535.6, ANSIZ535.4, nel presente manuale sono stati classificati i
seguenti messaggi di sicurezza e i simboli:
2. SIMBOLOGIE E CLASSIFICAZIONE DELLE AVVERTENZE
ATTENZIONE
ATTENZIONE
NOTE
Indica una situazione potenzialmente pericolosa, che se non evitata,
può provocare gravi infortuni o morte.
Indica una situazione potenzialmente pericolosa, che se non evitata,
può provocare lesioni lievi o moderate
Indica suggerimenti o altre informazioni di particolare importanza.
Indica un pericolo generico.
Indica un rischio di schiacciamento conseguente la caduta o il ribaltamento del carico.
Indica un rischio di cesoiamento conseguente la caduta o il ribaltamento del carico.
Indica un rischio muscolo-scheletrico per la movimentazione manuale dei carichi.
Indica operazioni o modo d’uso proibiti.
Indica azioni da effettuare per evitare rischi.
Indica il divieto di sostare o transitare.
Prima dell’utilizzo delle staffe di sollevamento leggere attentamente il manuale di uso e manutenzione.
Un uso improprio o contrario, a quanto prescritto nel presente manuale, solleva l’OMCR da ogni
responsabilità in merito alla sicurezza degli elementi citati.
AVVERTENZA

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3. USO
Per la definizione delle imbracature simmetriche e asimmetriche fare riferimento alla norma EN818-06: in caso di
imbracature asimmetriche, si considera che il peso da sollevare sia sopportato da due soli bracci di fune/catena.
NOTE
Ogni operazione di sollevamento e movimentazione deve essere eseguita da personale
qualificato ed opportunamente formato; gli addetti al sollevamento e movimentazione
devono far uso dei mezzi di protezione individuale in loro dotazione.
AVVERTENZA
3.1
Prima di ogni sollevamento o movimentazione gli addetti devono scegliere la modalità di
imbracatura più idonea per garantire una sospensione sicura con un corretto equilibrio del
carico. L’effettiva portata delle funi / catene e degli accessori di sollevamento può essere
alterata da una imbracatura scorretta. Nelle tabelle seguenti si può valutare la riduzione
della portata nominale in funzione dell’angolo dell’imbracatura al fine di mantenere costante
il fattore di sicurezza.
AVVERTENZA
3.2
ANGOLO FATTORE DI RIDUZIONE DELLA
PORTATA DELLA STAFFA
0°≤β≤40° 1
40°<β≤50° 0.84
50°<β≤60° 0.65
ESEMPIO DI IMBRACATURE SIMMETRICHE
(CONDIZIONE CONSIGLIATA)
3.2.1 - SOLLEVAMENTO
ASSE STAMPO
ASSE STAMPO
G
G= Baricentro stampo
β= Angolo funi dalla verticale
NOTA: non è previsto il sollevamento con β>60°

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AVVERTENZA
Il mancato rispetto delle prescrizioni contenute nel presente manuale può provocare il rischio di caduta
accidentale del carico.
ASSE STAMPO
ASSE STAMPO
G
3.2.2 - RIBALTAMENTO
G
G= Baricentro stampo
β= Angolo funi minimo dalla verticale
β1 = Angolo funi massimo dalla verticale
G= Baricentro stampo
β= Angolo funi dalla verticale
ANGOLO FATTORE DI RIDUZIONE DELLA
PORTATA DELLA STAFFA
0°≤β≤40° 1
40°<β≤50° 0.84
50°<β≤60° 0.65
ESEMPIO DI IMBRACATURE SIMMETRICHE
(CONDIZIONE CONSIGLIATA)
FATTORE DI RIDUZIONE DELLA PORTATA
DELLA STAFFA
0.5
ESEMPIO DI IMBRACATURE ASIMMETRICHE
NOTA: non è previsto il ribaltamento con β>60°

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AVVERTENZA
Il mancato rispetto delle prescrizioni contenute nel presente manuale può provocare il rischio di caduta
accidentale del carico.
G
Il ribaltamento dello stampo può essere eseguito solo parallelamente all’asse del perno
di sollevamento
AVVERTENZA
3.2.3
ANGOLO FATTORE DI RIDUZIONE DELLA
PORTATA DELLA STAFFA
β<15°
β>40°
β1-β>15°
0.5
ESEMPIO DI IMBRACATURE ASIMMETRICHE
(β1>β)
G= Baricentro stampo
β= Angolo funi minimo dalla verticale
β1 = Angolo funi massimo dalla verticale