Genie S-105 User manual

Operator’s Manual
with Maintenance Information
Third Edition
Second Printing
Part No. 1000255

Operator's Manual Third Edition • Second Printing
S-100 • S-105 • S-120 • S-125 PartNo.1000255
Copyright © 2000 by Genie Industries
First Edition: January 2001
Second Edition: Second Printing, August 2004
Third Edition: Second Printing, August 2006
"Genie" is a registered trademark of
Genie Industries in the U.S.A. and many other
countries. "S" is a trademark of Genie Industries.
These machines comply with
ANSI/SIA 92.5-1992.
Printed on recycled paper
Printed in U.S.A.
Important
Read,understandandobey thesesafety rulesand
operating instructions before operating this machine.
Only trained and authorized personnel shall be
permitted to operate this machine. This manual should
be considered a permanent part of your machine and
should remain with the machine at all times. If you
have any questions, call Genie Industries.
Contents Page
Safety Rules .............................................................. 1
Legend ....................................................................... 7
Controls ..................................................................... 8
Pre-operationInspection ........................................... 11
Maintenance ............................................................. 13
Function Tests.......................................................... 16
WorkplaceInspection................................................ 22
OperatingInstructions............................................... 23
Transportand LiftingInstructions .............................. 29
Decals ...................................................................... 32
Specifications ........................................................... 36
Contact us:
Internet:http://www.genielift.com
E-mail:[email protected]

Operator's ManualThird Edition • Second Printing
PartNo.1000255 S-100 • S-105 • S-120 • S-125 1
Safety Rules
Danger
Failure to obey the instructions and
safety rules in this manual will result
in death or serious injury.
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator's
manual.
1 Avoid hazardous situations.
Know and understand the above principle
before going on to the next section.
2 Always perform a pre-operation inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.
Youread,understandandobeythe
manufacturer'sinstructions andsafetyrules—
safetyandoperator'smanualsandmachine
decals.
Youread,understandandobeyemployer's
safety rules and worksite regulations.
Youread,understandandobeyallapplicable
governmentalregulations.
Youareproperlytrainedtosafelyoperate the
machine.

Operator's Manual Third Edition • Second Printing
2 S-100 • S-105 • S-120 • S-125 PartNo.1000255
SAFETY RULES
Electrocution Hazards
This machine is not electrically insulated and will
not provide protection from contact with or
proximity to electrical current.
Maintain safe distances from electrical power lines
andapparatusinaccordancewithapplicable
governmentalregulationsandthefollowingchart.
Voltage Minimum Safe
Phase to Phase Approach Distance
Feet Meters
0 to 300V Avoid Contact
300V to 50KV 10 3.05
50KV to 200KV 15 4.60
200KV to 350KV 20 6.10
350KV to 500KV 25 7.62
500KV to 750KV 35 10.67
750KV to 1000KV 45 13.72
Allow for platform movement, electrical line sway or
sag and beware of strong or gusty winds.
Keep away from the machine if it contacts
energizedpowerlines. Personnel onthegroundor
in the platform must not touch or operate the
machine until energized power lines are shut off.
Do not use the machine as a ground for welding
unless the machine is equipped with the weld line
to platform option and it is properly connected.
Tip-over Hazards
Occupants,equipmentand materialsshall not
exceed the maximum platform capacity.
Maximum platform capacity
S-100 750 lbs 340 kg
S-105 500 lbs 227 kg
S-120 750 lbs 340 kg
S-125 500 lbs 227 kg
Maximum occupants 2
The weight of options and accessories, such as
pipecradles, panelcradlesand welders,willreduce
the rated platform capacity and must be factored
into the total platform load. See the decals on the
options.
Do not raise or extend the boom unless the
machine is on a firm, level surface.
Do not depend on the tilt alarm as a level indicator.
The tilt alarm sounds in the platform only when the
machine is on a severe slope.

Operator's ManualThird Edition • Second Printing
PartNo.1000255 S-100 • S-105 • S-120 • S-125 3
If the tilt alarm sounds:
Do not extend, rotate or raise the boom above
horizontal. Move the machine to a firm, level
surface before raising the platform. If the tilt alarm
sounds when the platform is raised, use extreme
caution to retract the boom and lower the platform.
Donotrotate theboom while lowering.Move the
machine to a firm, level surface before raising the
platform.
Do not use the platform controls to free a platform
thatis caught,snaggedorotherwiseprevented
from normal motion by an adjacent structure. All
personnelmust beremoved fromthe platform
before attempting to free the platform using the
groundcontrols.
Do not raise the boom when wind speeds may
exceed 28 mph / 12.5 m/s. If wind speeds exceed
28 mph / 12.5 m/s when the boom is raised, lower
the boom and do not continue to operate the
machine.
Do not operate the machine in strong or gusty
winds. Do not increase the surface area of the
platform or the load. Increasing the area exposed to
the wind will decrease machine stability.
Use extreme care and slow speeds while driving
the machine in stowed position across uneven
terrain,debris,unstableorslippery surfacesand
nearholesanddrop-offs.
Donotdrivethemachine onor nearuneven terrain,
unstablesurfacesor otherhazardous conditions
withthe boomraised orextended.
Do not drive the machine on a slope that exceeds
the maximum uphill, downhill or side slope rating of
the machine. Slope rating applies to machines in
thestowed position
Maximum slope rating, stowed position
Counterweight uphill 40% (22°)
Counterweight downhill 40% (22°)
Side slope 25% (14°)
Note: Slope rating is subject to ground conditions
andadequatetraction.
Do not alter or disable the limit switches.
Do not push off or pull toward any object outside
of the platform.
Maximum allowable side
force - ANSI & CSA
150 lb / 667 N
Maximum allowable
manual force - CE &
Australia
90 lbs / 400 N
Do not alter or disable machine components that in
any way affect safety and stability.
Do not replace items critical to machine stability
with items of different weight or specification.
SAFETY RULES

Operator's Manual Third Edition • Second Printing
4 S-100 • S-105 • S-120 • S-125 PartNo.1000255
Do not modify or alter an aerial work platform
withoutprior writtenpermissionfromthe
manufacturer.Mountingattachmentsforholding
toolsorother materialsonto theplatform,toeboards
or guard rail system can increase the weight in the
platform and the surface area of the platform or the
load.
Do not place or attach overhanging loads to any
part of this machine.
Do not place ladders or scaffolds in the platform or
against any part of this machine.
Do not use the machine on a moving or mobile
surface or vehicle.
Be sure all tires are in good condition and lug nuts
areproperlytightened.
Fall Hazards
Occupants must wear a
safety belt or harness in
accordancewith
governmentalregulations.
Attach the lanyard to the
anchoragepointprovidedin
theplatform.
SAFETY RULES
Do not sit, stand or climb on the platform guard
rails. Maintain a firm footing on the platform floor at
all times.
Do not climb down from the platform when raised.
Keep the platform floor clear of debris.
Lower the platform entry mid-rail or close the entry
gatebeforeoperating.
Collision Hazards
Be aware of limited sight
distance and blind spots
whendrivingoroperating.
Beawareof theboom positionand tailswingwhen
rotatingtheturntable.
Checkthe workarea foroverheadobstructionsor
otherpossiblehazards.
Beawareof crushinghazardswhengrasping the
platformguardrail.

Operator's ManualThird Edition • Second Printing
PartNo.1000255 S-100 • S-105 • S-120 • S-125 5
SAFETY RULES
Component Damage Hazards
Do not use any battery or charger greater than 12V
tojump-start theengine.
Do not use the machine as a ground for welding.
Explosion and Fire Hazards
Do not start the engine if you smell or detect liquid
petroleumgas (LPG),gasoline, dieselfuel orother
explosive substances.
Donot refuelthe machinewith theengine running.
Refuel the machine and charge the battery only in
anopen, well-ventilatedareaaway fromsparks,
flames and lighted tobacco.
Donot operatethe machinein hazardouslocations
orlocationswherepotentially flammableor
explosive gases or particles may be present.
Donot sprayetherintoenginesequipped withglow
plugs.
Damaged Machine Hazards
Donot usea damagedor malfunctioningmachine.
Conductathoroughpre-operationinspectionofthe
machine and test all functions before each work
shift. Immediately tag and remove from service a
damagedormalfunctioningmachine.
Besure allmaintenance hasbeen performedas
specified in this manual and the appropriate service
manual.
Be sure all decals are in place and legible.
Be sure the operator's, safety and responsibilities
manualsarecomplete, legibleand inthe storage
containerlocated onthe platform.
Observe and use the circle and square markings
andthecolor-codeddirection arrowsontheplatform
controls and drive chassis for drive and steer
functions.
Operators must comply with employer, job site and
governmentalrulesregardingtheuseofpersonal
protectiveequipment.
Nostunt drivingor horseplaywhileoperating a
machine.
Do not operate a boom in the path of any crane
unless the controls of the crane have been locked
outand/or precautionshave beentaken toprevent
any potential collision.
Do not lower the boom unless the area below is
clearof personnelandobstructions.
Limit travel speed according to the condition of the
ground surface, congestion, slope, location of
personnel, and any other factors which may cause
collision.

Operator's Manual Third Edition • Second Printing
6 S-100 • S-105 • S-120 • S-125 PartNo.1000255
SAFETY RULES
Decal Legend
Genie product decals use symbols, color coding
and signal words to identify the following:
Safety alert symbol—used to alert
personneltopotentialpersonal
injury hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death.
Red—usedtoindicatethe
presence of an imminently
hazardous situation which, if not
avoided, will result in death or
seriousinjury.
Orange—usedtoindicatethe
presence of a potentially
hazardous situation which, if not
avoided, could result in death or
seriousinjury.
Yellow with safety alert symbol—
used to indicate the presence of a
potentiallyhazardoussituation
which, if not avoided, may cause
minorormoderateinjury.
Yellow without safety alert
symbol—used to indicate the
presence of a potentially
hazardous situation which, if not
avoided, may result in property
damage.
Green—usedtoindicateoperation
ormaintenanceinformation.
Bodily Injury Hazard
Do not operate the machine with a hydraulic oil or
air leak. An air leak or hydraulic leak can penetrate
and/orburnskin.
Alwaysoperate themachineinawell-ventilated
areatoavoidcarbonmonoxidepoisoning.
Donotoperate themachine unlessthesecondary
extend cylinder cover is properly installed.
Impropercontact withcomponentsunderanycover
will cause serious injury. Only trained maintenance
personnel should access compartments. Access by
theoperator isonlyadvised whenperforminga pre-
operation inspection. All compartments must
remainclosedandsecuredduringoperation.
Weld Line to Platform Safety
Read,understandandobeyallwarningsand
instructionsprovidedwiththeweldingpower unit.
Do not connect weld leads or cables unless the
welding power unit is turned off at the platform
controls.
Donot operateunless theweld cablesare properly
connected.
Connect the positive lead to the twist-lock
connectorat theturntable andplatform.
Clamp the negative lead to the ground post at the
turntableandplatform.

Operator's ManualThird Edition • Second Printing
PartNo.1000255 S-100 • S-105 • S-120 • S-125 7
1 Circle-endtire(yellowarrow)
2 Square-endtire(bluearrow)
3 Groundcontrols
4 Boom
5 Platformcontrols
6 Platform
7 Jibboom(S-105andS-125)
8 Lanyardanchoragepoint
9 Slidingmid-rail
10 Manualstoragecontainer
11 Foot switch
Legend

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8 S-100 • S-105 • S-120 • S-125 PartNo.1000255
1
12 Engine idle (rpm) select
button with indicator lights:
· Rabbit & Foot Switch: foot
switch activated high idle
· Turtle: low idle
· Rabbit: high idle
13 Gasoline/LPG models:
Gasoline/LPG select
button with indicator lights
14 Fault indicator light
15 Low fuel indicator light
16 Check engine indicator light
Platform Control Panel
1 Platform rotate switch
2 Platform level switch
3 Platform Not Level indicator
light
4 Machine Not Level indicator
light
5 Retract Boom indicator light
6 Raise Boom indicator light
7 Horn button
8 Generator button with
indicator light (option)
265 7 8 910
2425262728
29
43
9 Auxiliary power button with
indicator light
10 Diesel models: Glow plug
button with indicator light
Gasoline/LPG models:
Choke button with indicator
light
11 Engine start button with
indicator light
Controls

Operator's ManualThird Edition • Second Printing
PartNo.1000255 S-100 • S-105 • S-120 • S-125 9
CONTROLS
17 RedEmergency Stopbutton
18 Dualaxisproportionalcontrol
handlefor driveandsteer
functions
ORProportionalcontrol
handlefor drivefunctionand
thumb rocker for steer
function
19 Powerindicatorlight
20 Platformoverloadindicator
light(ifequipped)
21 Steer mode select buttons
with indicator lights
11 12 13 1514 17
1819
16
20212223
22 Drive select button with
indicator lights:
Machine on incline symbol:
Lowrangeoperationfor
inclines
Machine on level surface
symbol:Highrangeoperation
formaximumdrive speed
23 Singleaxisproportional
control handle for boom
extend/retractfunction
24 Extend axle button with
indicatorlight
25 Retract axle button with
indicatorlight
26 Usedforoptionalequipment
27 Driveenablebuttonwith
indicatorlight
28 Dualaxisproportionalcontrol
handle for boom up/down
and turntable rotate left/right
functions
29 S-105 andS-125 models:Jib
boomup/downtoggleswitch

Operator's Manual Third Edition • Second Printing
10 S-100 • S-105 • S-120 • S-125 PartNo.1000255
GroundControlPanel
1 Boomdownbutton
2 Boomextend/retractbuttons
3 Boomup button
4 Enginespeedselect button
5 LCDscreencontrolbuttons
6 Gasoline/LPGselectbutton
7 LCDreadoutscreen
8 Dieselmodels: Glowplug button
Gasoline/LPGmodels:Chokebutton
9 RedEmergencyStop button
10 Key switch for off/ground/platform selection
11 Engine startbutton
12 Auxiliarypowerbutton
13 Highspeedfunctionenablebutton
14 Lowspeedfunctionenablebutton
15 Alarm
16 Platformlevelup/downbuttons
17 S-105and S-125models:Jibboomup/down
buttons
18 Platform rotate left/right buttons
19 Turntablerotateleft/rightbuttons
CONTROLS

Operator's ManualThird Edition • Second Printing
PartNo.1000255 S-100 • S-105 • S-120 • S-125 11
Pre-operation Inspection
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator's
manual.
1 Avoid hazardous situations.
2 Always perform a pre-operation
inspection.
Know and understand the above principles
before going on to the next section.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.
Fundamentals
It is the responsibility of the operator to perform a
pre-operationinspectionandroutinemaintenance.
Thepre-operationinspection isa visualinspection
performed by the operator prior to each work shift.
The inspection is designed to discover if anything
isapparently wrongwith amachine beforethe
operator performs the function tests.
Thepre-operationinspectionalso servesto
determineifroutinemaintenanceproceduresare
required.Onlyroutinemaintenanceitemsspecified
in this manual may be performed by the operator.
Refer to the list on the next page and check each
of the items.
Ifdamage oranyunauthorized variationfrom
factory delivered condition is discovered, the
machinemust betagged andremoved from
service.
Repairs to the machine may only be made by a
qualified service technician, according to the
manufacturer'sspecifications.After repairsare
completed,the operatormustperform a
pre-operationinspectionagainbeforegoingonto
the function tests.
Scheduledmaintenanceinspectionsshallbe
performedby qualifiedservice technicians,
accordingto themanufacturer's specificationsand
the requirements listed in the responsibilities
manual.

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12 S-100 • S-105 • S-120 • S-125 PartNo.1000255
PRE-OPERATIONINSPECTION
Pre-operation Inspection
RBe sure that the operator’s, safety and
responsibilitiesmanualsarecomplete,legible
and in the storage container located in the
platform.
RBe sure that all decals are legible and in place.
See Decals section.
RCheck for engine oil leaks and proper oil level.
Add oil if needed. See Maintenance section.
RCheck for hydraulic oil leaks and proper oil level.
Add oil if needed. See Maintenance section.
RCheckforengine coolantleaks andproper level
of coolant. Add coolant if needed. See
Maintenancesection.
RCheck for battery fluid leaks and proper fluid
level. Add distilled water if needed. See
Maintenancesection.
Checkthe followingcomponents orareas for
damage,improperly installedor missingpartsand
unauthorizedmodifications:
RElectricalcomponents,wiring and
electrical cables
RHydraulic hoses, fittings, cylinders and
manifolds
RFuel and hydraulic tanks
RDriveand turntablemotorsand drivehubs
RBoomand axlewearpads
RTiresandwheels
REngineandrelatedcomponents
RLimit switches and horn
RAlarmsandbeacons(ifequipped)
RNuts, bolts and other fasteners
RPlatformentrymid-railorgate
Check the entire machine for:
RCracks in welds or structural components
RDentsor damagetomachine
RExcessive rust, corrosion or oxidation
RBe sure that all structural and other critical
componentsare presentandallassociated
fastenersandpins arein placeand properly
tightened.
RBe sure the secondary extend cylinder cover is
properlyinstalled.
RAfter you complete your inspection, be sure that
all compartment covers are in place and
latched.
Secondary Extend
Cylinder Cover

Operator's ManualThird Edition • Second Printing
PartNo.1000255 S-100 • S-105 • S-120 • S-125 13
Maintenance
Observe and Obey:
Only routine maintenance items specified in this
manualshallbeperformedby theoperator.
Scheduledmaintenanceinspectionsshallbe
completed by qualified service technicians,
accordingto themanufacturer's specifications
andtherequirements specifiedin the
responsibilitiesmanual.
Maintenance Symbols Legend
Thefollowing symbolshave been
used in this manual to help
communicate the intent of the
instructions. When one or more of
the symbols appear at the
beginningofamaintenance
procedure,it conveysthemeaning
below.
Indicates that tools will be required to
performthisprocedure.
Indicates that new parts will be
requiredtoperformthisprocedure.
Indicates that a cold engine is required
beforeperformingthisprocedure.
Check the Engine Oil Level
Maintaining the proper engine oil level is essential
togood engineperformance andservicelife.
Operatingthe machinewithanimproperoil level
candamageenginecomponents.
Check the oil level with the
engineoff.
1 Check the engine oil dipstick. Add oil as
needed.
Cummins B4.5C80 Engine
Oil type 15W-40
Oil type - cold conditions 10W-30
Deutz BF4L2011 Engine (Tier II Compliant)
Oil type 15W-40
Oil type - cold conditions 5W-30
Perkins 1104C-44 Engine
Oil type 15W-40
Oil type - cold conditions 10W-30

Operator's Manual Third Edition • Second Printing
14 S-100 • S-105 • S-120 • S-125 PartNo.1000255
MAINTENANCE
Check the Batteries
Proper battery condition is essential to good engine
performanceandoperationalsafety.Improperfluid
levels or damaged cables and connections can
resultinenginecomponentdamageandhazardous
conditions.
Electrocutionhazard. Contactwith
hot or live circuits may result in
death or serious injury. Remove all
rings,watches andotherjewelry.
Bodily injury hazard. Batteries
contain acid. Avoid spilling or
contactingbatteryacid.Neutralize
battery acid spills with baking soda
andwater.
The controls battery is behind the
starterbattery.
1 Put on protective clothing and eye wear.
2 Be sure that the battery cable connections are
tight and free of corrosion.
3 Be sure that the battery hold-down bar is secure.
4 Remove the battery vent caps.
5 Check the battery acid level. If needed,
replenish with distilled water to the bottom of the
battery fill tube. Do not overfill.
6 Install the vent caps.
Addingterminalprotectorsanda
corrosionpreventativesealantwill
helpeliminatecorrosionon the
battery terminals and cables.
Check the Hydraulic Oil Level
Maintaining the hydraulic oil at the proper level is
essentialtomachineoperation.Improperhydraulic
oil levels can damage hydraulic components. Daily
checks allow the inspector to identify changes in oil
level that might indicate the presence of hydraulic
system problems.
1 Be sure that the boom is in the stowed position.
2 Visually inspect the sight gauge located on the
side of the hydraulic oil tank.
Result: The hydraulic oil level should be within
the top 2 inches / 5 cm of the sight gauge.
Hydraulic oil specifications
Hydraulic oil type Chevron Rykon
Premium MV equivalent

Operator's ManualThird Edition • Second Printing
PartNo.1000255 S-100 • S-105 • S-120 • S-125 15
Scheduled Maintenance
Maintenanceperformedquarterly,annuallyand
every two years must be completed by a person
trainedand qualifiedtoperform maintenanceonthis
machineaccording tothe proceduresfound inthe
service manual for this machine.
Machines that have been out of service for more
than three months must receive the quarterly
inspection before they are put back into service.
Check the Engine Coolant Level
- Liquid Cooled Models
Maintaining the engine coolant at the proper level is
essential to engine service life. Improper coolant
level will affect the engine's cooling capability and
damageenginecomponents. Dailychecks will
allow the inspector to identify changes in coolant
level that might indicate cooling system problems.
1 Check the fluid level in the coolant recovery
tank. Add fluid as needed.
Bodily injury hazard. Fluids in the
radiatorareunderpressureand
extremely hot. Use caution when
removingcap andaddingfluids.
MAINTENANCE

Operator's Manual Third Edition • Second Printing
16 S-100 • S-105 • S-120 • S-125 PartNo.1000255
Function Tests
Fundamentals
The function tests are designed to discover any
malfunctions before the machine is put into
service. The operator must follow the step-by-step
instructions to test all machine functions.
A malfunctioning machine must never be used. If
malfunctions are discovered, the machine must be
tagged and removed from service. Repairs to the
machine may only be made by a qualified service
technician, according to the manufacturer's
specifications.
After repairs are completed, the operator must
perform a pre-operation inspection and function
tests again before putting the machine into service.
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator's
manual.
1 Avoid hazardous situations.
2 Always perform a pre-operation
inspection.
3 Always perform function tests prior to
use.
Know and understand the above principles
before going on to the next section.
4 Inspect the workplace.
5 Only use the machine as it was intended.
1 Select a test area that is firm, level and free of
obstruction.
At the Ground Controls
2 Turn the key switch to ground control.
3 Pull out the red Emergency Stop button to
the on position.
Result: The LCD screen will come on and
display no error messages. The beacon (if
equipped)shouldflash.
Note: In cold climates, the LCD readout screen will
needto warmup beforethe displayappears.
4 Startthe engine(see OperatingInstructions
section).
TestEmergencyStop
5 Push in the red Emergency Stop button to the
off position.
Result: The engine should turn off and no
functionsshouldoperate.
6 Pull out the red Emergency Stop button to
the on position and restart the engine.
TesttheExtendableAxles
Note: Start this test with the axles retracted.
7 At the ground controls, push
andhold afunction enable/
speed select button and push
theboomup button.
Result:Theboomshouldraise
to10°abovehorizontaland
then stop. The boom should not
raise above the limit switch
unless both axles are extended.
8 Push and hold a function
enable/speedselectbuttonand
pushthe boomdownbutton.
Result:Theboom shouldlower andreturn tothe
stowedposition.

Operator's ManualThird Edition • Second Printing
PartNo.1000255 S-100 • S-105 • S-120 • S-125 17
FUNCTIONTESTS
9 Push and hold a function enable/speed select
button and press the boom extend button.
Result: The boom should not extend.
10 Turn the key switch to platform
control. At the platform controls,
move the drive control handle in
theforwarddirectionandpush
the extend axle button.
Result: The machine should drive and the axles
should extend. The indicator light will flash while
the axles are moving and stay on when the
axles are fully extended.
Note: The extend axle function will only work while
the machine is moving.
11 Return to the ground controls. Turn the key
switch to ground control. Push and hold a
functionenable/speed selectbuttonand push
theboomup buttonand thenthe boomdown
button.
Result:The boomshouldraiseandlower
normally.
12 At the ground controls, push and hold a function
enable/speedselect buttonand pushtheboom
extend button and the boom retract button.
Result:Theboom shouldextend andretract
normally.
TesttheMachineFunctions
13 Do notpress andhold afunction enable/speed
select button. Attempt to activate each boom
andplatform functionbutton.
Result: No boom and platform functions should
operate.
14 Press and hold a function enable/speed select
button and activate each boom and platform
functionbutton.
Result: All boom and platform functions should
operate through a full cycle. The descent alarm
(ifequipped) shouldsound whilethe boomis
lowering.
TestAuxiliaryControls
15 Turn the key switch to ground control and shut
the engine off.
16 Pull out the red Emergency Stop button to the
onposition.
17 Simultaneouslypushand
holdtheauxiliarypower
buttonand pusheachboom
function button or activate
eachboomfunctiontoggle
switch.
Note: To conserve battery power, test each
function through a partial cycle.
Result: All boom functions should operate.

Operator's Manual Third Edition • Second Printing
18 S-100 • S-105 • S-120 • S-125 PartNo.1000255
FUNCTIONTESTS
Test the Tilt Sensor
18 Push one of the LCD
screen buttons until
TURNTABLELEVEL
SENSORX-DIRECTION
appears.
Result: The LCD screen should display the
angleindegrees.
19 Push one of the LCD screen buttons until
TURNTABLELEVELSENSORY-DIRECTION
appears.
Result: The LCD screen should display the
angleindegrees.
20 Push one of the LCD screen buttons until
PLATFORMLEVELSENSOR DEGREES
appears.
Result: The LCD screen should display the
angleindegrees.
TesttheOperatingEnvelope
21 Simultaneouslypushand
thenreleasetheLCD
screen buttons shown to
activate status mode.
22 Push one of the LCD screen
buttons shown until BOOM
ANGLE is displayed.
23 Raise theboom andobserve theLCDscreen.
Result: The LCD screen should display:
< 10
>= 10
>= 50
> 65
24 Push one of the LCD
screenbuttonsshown
until BOOM LENGTH is
displayed.
25 Extend the boom and observe the LCD screen.
Result: The LCD screen should display:
at 0
> 0
> 80
= 100
> 100
26 Retract theboom.
At the Platform Controls
TestEmergencyStop
27 Turn the key switch to platform control.
28 Push in the platform red Emergency Stop button
to the off position.
Result: The engine should turn off and no
functionsshouldoperate.
29 Pull out the red Emergency Stop button and
restarttheengine.
Test the Hydraulic Oil Return Filter
30 Press the engine idle speed select button until
the indicator light next to high idle (rabbit
symbol) is on.
31 Locate and check the hydraulic filter condition
indicator.
Result: The indicator should be in the green
area.
32 Press the engine idle speed select button until
the indicator light next to foot switch activated
high idle (rabbit and foot switch symbol) is on.