OMCR B01.26 User manual

San Maurizio C.se - 01/09/2021 www.omcr.it
Use and maintenance manual complete with
EC conformity declaration
LIFTING BRACKET WITH
BOLT AND SAFETY RING
BMW
Article numbers: B01.26 - B02.40 - B02.10
Via Quarantelli 8 -10077 - S. Maurizio C.se - Italy
T+39 011 996 46 11 - F+39 011 996 46 46
C.F./P.IVA 07677130010
[e-mail] - www.omcr.it
ENGLISH ITALIAN GERMAN FRENCH

2. Use and maintenance manual B01.26 - B02.40 - B02.10 San Maurizio C.se - 01/09/2021 www.omcr.it
INDEX
1. RISK EVALUATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
2. SYMBOLS AND WARNINGS CLASSIFICATION . . . . . . . . . . . . . . . . . . . . .3
3. USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
4. HANDLING AND STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
5. MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
EC CONFORMITY DECLARATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

3. Use and maintenance manual B01.26 - B02.40 - B02.10 San Maurizio C.se - 01/09/2021 www.omcr.it
1. RISK EVALUATION
The matters of following pages refer to a classic use of lifting brackets and they can’t forecast unspecified
applications. For this reason each user must provide to his own risk evaluation and he must consider this
manual as general reference support and as a summary of possible matters. To define the employ-procedures,
to spread information and to check the compliance of these ones it’s a duty and a responsibility of the user.
The lifting brackets have to be used as couplets for ropes and chains and they allow users to make on safety
the following actions: LIFTING, HANDLING; the material, the production and the quality-check of all OMCR
lifting pins comply with the Directive 2006/42/EC requirements; all OMCR lifting elements have been tested
with a static safety factor even to a minimum 1.5, all materials have been analyzed according to UNI EN 10204,
samples of all materials have been subjected to tensile stress test according to UNI EN 10002.
Calculations and Risk valuations are in compliance with BMW norm B2.5605.012.
2. SYMBOLS AND WARNINGS CLASSIFICATION
Before using the lifting bracket pay close attention to this USE and MAINTENANCE MANUAL. An improper or
other use of the parts then mentioned and described in this manual, releases OMCR from any responsibility.
WARNING
NOTE
WARNING
WARNING
It indicates a hazardous situation which, if not avoided, could result
in death or serious injury.
It indicates a hazardous situation which, if not avoided, could result
in minor or moderate injury.
It indicates advices and other information of importance.
It indicates general warning symbol.
It indicates hazard of crushing consequent to an accidental fall or overturning of
the load.
Indicates a risk of shearing due to an accidental fall or overturning of the load.
It indicates a risk for musculoskeletal disorder due to the handling of the loads.
It indicates forbidden actions or uses.
It indicates mandatory actions to avoid hazards.
It indicates an area where it is forbidden to stay or cross.
The following safety messages and symbols in this use and maintenance manual are confirm to ISO 3864-2,
ANSI Z535.6, ANSIZ535.4 norms, in this manual are classified the following safety messages and symbols:

4. Use and maintenance manual B01.26 - B02.40 - B02.10 San Maurizio C.se - 01/09/2021 www.omcr.it
3. USE
ANGLE REDUCTION FACTOR OF THE
NOMINAL CAPACITY LOAD
0°≤β≤40° 1
40°<β≤50° 0.84
50°<β≤60° 0.65
SYMMETRIC SLING EXAMPLE
(RECOMMENDED CONDITION)
G
G= Die load center
β= Rope angle from vertical
NOTE: lifting with β>60° is not provided
NOTE
Each lifting, moving or turning application must be executed by qualified and trained
personal. Wearing and using personal protection and safety equipment is a must.
WARNING
3.1
Before every lifting, moving or turning application, operator has to choose the most suitable
attachment type in order to ensure a safe suspension with a correct load balance. The load
capacity of the bracket, the rope or the chain can be affected by a wrong attachment type.
The reduction of the nominal load capacity related to the angel of the sling is shown in the
table below.
WARNING
3.2
3.2.1 - LIFTING
Refer to EN818-06 norm to define symmetric and asymmetric sling method: for asymmetric sling, the whole load
should be supported by only two rope/chain wings.
DIE AXIS
DIE AXIS

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G
3.2.2 - OVERTURNING
G
G= Die load center
β= Rope angle from vertical
ANGLE REDUCTION FACTOR OF THE
NOMINAL CAPACITY LOAD
0°≤β≤40° 0.6
40°<β≤50° 0.5
50°<β≤60° 0.4
SYMMETRIC SLING EXAMPLE
(RECOMMENDED CONDITION)
NOTE: overturning with β>60° is not provided.
DIE AXIS
DIE AXIS
G= Die load center
β= Minimum rope angle from vertical
β1 = Maximum rope angle from vertical
REDUCTION FACTOR OF THE NOMINAL
CAPACITY LOAD
0.5
ASYMMETRIC SLING EXAMPLE
(β1>β)
WARNING
Failure to observe the regulations listed in these instructions can cause the load to fall.

6. Use and maintenance manual B01.26 - B02.40 - B02.10 San Maurizio C.se - 01/09/2021 www.omcr.it
G
The die overturning of half-die is allowed only parallel with lifting pin axis.
WARNING
3.2.3 - OVERTURNING OF HALF-DIES
ANGLE REDUCTION FACTOR OF THE
NOMINAL CAPACITY LOAD
β<15°
β>40°
β1-β>15°
0.5
ASYMMETRIC SLING EXAMPLE
(β1>β)
G= Die load center
β= Minimum rope angle from vertical
β1 = Maximum rope angle from vertical
WARNING
Failure to observe the regulations listed in these instructions can cause the load to fall.

7. Use and maintenance manual B01.26 - B02.40 - B02.10 San Maurizio C.se - 01/09/2021 www.omcr.it
The overturning of the complete die is strictly forbidden.
AVVERTENZA
3.2.4 - OVERTURNING OF COMPLETE DIE (FORBIDDEN)

8. Use and maintenance manual B01.26 - B02.40 - B02.10 San Maurizio C.se - 01/09/2021 www.omcr.it
Prior to assembly check the correct torque to tighten the screws. In the table below you will find the
different types of screws and the related torque in order to mount the lifting brackets. It is required/
to use LOCTITE 243 or lock washers to secure the screws. The necessary screw in depth is 1
x diameter of the screw and it needs to be mounted to steel (minimum quality Fe510, S355).
Example: for a M36 screw the minimum screw in depth is 36mm.
WARNING
3.3
3.4.1 - ASSEMBLY B01.26.08000A-01 and B01.26.08000B-01
WARNING
Failure to observe the regulations listed in these instructions can cause the load to fall.
B01.26.08000A-01 and B01.26.08000B-01 lifting brackets have to be mounted on steel
plates (minimum quality S355),with C14.21.202080 locating pins. It is recommended to
provide barriers to avoid the wrong pins insertion (see Pic.1).
WARNING
3.4
Pic.1
DIN 912 CL.12.9
LIFTING BRACKET
B02.10.50
PIN INSERTION DIRECTION
DIE AXIS
DIN 912 CL.8.8
KEYS C14.21.202080
LIFTING
BRACKET ART.
NUM.
COMPOSED
OF NR. SCREWS SCREWS DIN 912 CL. 12.9 CLAMPING COUPLE [Nm]
B01.26.08000A B01.26.08000A-01 5 M24x140
1196
B01.26.08000A-02 5 M24x110
B01.26.08000B B01.26.08000B-01 5 M24x140
B01.26.08000B-02 5 M24x110
B01.26.14000A B01.26.14000A-01 6 M24x140
B01.26.08000A-02 5 M24x110
B01.26.14000B B01.26.14000B-01 6 M24x140
B01.26.08000B-02 5 M24x110

9. Use and maintenance manual B01.26 - B02.40 - B02.10 San Maurizio C.se - 01/09/2021 www.omcr.it
B01.26.14000A-01 and B01.26.14000B-01 lifting brackets should be mounted on steel
plates (minimum quality S355),with C14.21.284080 keys. It is recommended to provide
barriers to avoid the wrong pins insertion (see Pic.2).
WARNING
B01.26.08000A-02 e B01.26.08000B-02 lifting brackets should be mounted on steel
plates (minimum quality S355), It is recommended to provide barriers to avoid the wrong
pins insertion (see Pic.3).
WARNING
3.4.2 - ASSEMBLY B01.26.14000A-01 e B01.26.14000B-01
3.4.3 - ASSEMBLY B01.26.08000A-02 AND B01.26.08000B-02
Pic.2
DIN 912 CL.12.9
DIE AXIS
PIN INSERTION DIRECTION
LIFTING BRACKET
B02.40.80
DIN 912 CL.8.8
KEYS C14.21.284080
Pic.3
DIN 912 CL.12.9
E45.10.100250
DIE AXIS
PIN INSERTION DIRECTION
LIFTING BRACKET
B02.10.50

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BUSH ASSEMBLY PLATE SLIDING CLEAR GUIDE POST AND KEYS
ASSEMBLY
After assembling check the tolerances at the brackets B01.26.08000A, B01.26.08000B,
B01.26.14000A e B01.26.14000B according to the drawing below. These tolerances are critical.
(see Pic.4).
WARNING
3.4.4 - GENERAL ASSEMBLY INSTRUCTIONS
Ø 125 G6/h7
0,02 ÷ 0,04
0,02 ÷ 0,04
Ø 100 H7/r6
A H7/h6
90
62
90
H
Pic.4
OMCR CODE COMPOSTO DA A H
B01.26.08000A B01.26.08000A-01 20 10
B01.26.08000A-02 - -
B01.26.08000B B01.26.08000B-01 20 10
B01.26.08000B-02 - -
B01.26.14000A B01.26.14000A-01 28 20
B01.26.08000A-02 - -
B01.26.14000B B01.26.14000B-01 28 20
B01.26.08000B-02 - -
Before assembly carefully clean the contact surfaces between lifting brackets and steel
plates. Oil or other contamination on contact surfaces can affect the proper function of the
lifting brackets.
WARNING
3.4.5

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Before each lifting, handling or overturning application of the die make sure that the lifting
brackets are mounted correctly! The lifting bracket HAS to be mounted with the safety ring
positioned in direction of the die axis: after inserting it, be sure that the safety ring is mounted
correct so that an accidental extraction of the pin is impossible; check the movement of the
safety ring by verifying the eccentricity “E” in reference to the pin (see Pic.5).
WARNING
3.5 - PINS ASSEMBLY INSTRUCTIONS
Pic.5
E
OMCR CODE COMPOSTO DA CODICE
PERNO
B01.26.08000A B012608000A-01 B02.10.50
B012608000A-02 B02.10.50
B01.26.08000B B012608000B-01 B02.10.50
B012608000B-02 B02.10.50
B01.26.14000A B012614000A-01 B02.40.80
B012608000A-02 B02.10.50
B01.26.14000B B012614000B-01 B02.40.80
B012608000B-02 B02.10.50
Before each lifting, handling or turnover make sure that the load capacity of the lifting brackets
is capable of and according to the weight of the die. The maximum load/lifting capacity, the
work order number, the part number, the brand label and the EC label are indelible marked
on the lifting brackets. (see Pic.6).
NOTE: the work order numbers of lifting brackets and pins are not necessarily corresponding
WARNING
3.6.1 - MARKER FOR LIFTING CAPACITY “B01.26......-01”
Pic.6
MAXIMUM CAPACITY LOAD
CONSTRUCTOR
EC MARK
PRODUCT CODE
LIFTING PIN MARK
WORK ORDER NUMBER

12. Use and maintenance manual B01.26 - B02.40 - B02.10 San Maurizio C.se - 01/09/2021 www.omcr.it
Before each lifting, handling or turnover make sure that the load capacity of the lifting brackets
is capable of and according to the weight of the die. The maximum load/lifting capacity, the
work number, the part number, the brand label and the EC label are indelible marked on the
lifting brackets. (see Pic.7).
NOTE: the work order numbers of lifting brackets and pins are not necessarily corresponding
WARNING
Pic.7
MAXIMUM CAPACITY LOAD
CONSTRUCTOR
EC MARK
PRODUCT CODE
LIFTING PIN MARK
WORK ORDER NUMBER
3.6.2 - MARKING BRACKETS “B01.26......-02“
In case of a lifting or moving application, the load capacity of the lifting bracket has to be at least half of the
entire die weight. (upper half-die + lower half-die).
For example: die weight 28.000 kg - minimum lifting bracket capacity load: 28.000 / 2 = 14.000 kg
When lifting and overturning a half-die, the minimum load capacity of the bracket must be at least 1/2 of the
weight of the half-die.
For example: half-die weight 16.000 kg - minimum load-bearing capacity of bracket: 16.000/2 = 8.000 kg
3.6.3 - EXAMPLE OF BRACKETS PROPORTIONING

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To prevent an accidental extraction of the pin during a lifting, don’t make lifting, handling
or overturning application by using a sling, the angle can’t be bigger than 90 degree to the
horizontal die axis.(see Pic.8).
WARNING
3.8
DIE AXIS DIE AXIS Pic.8
MAX 90°
MIN 50°
< 50°
Before each lifting, handling or overturning application make sure, that the equipment
(brackets, hooks, chains, ropes, etc.) has no deformation or other signs of damage which
would make it unsafe to use. Otherwise replace the damaged equipment immediately!
WARNING
3.7
Before each lifting, handling or overturning of the die be sure that:
the ropes / chains are secured in correct way;
the ropes / chains are not in contact with cutting edge;
the ropes / chains are not hooked to the die corners.
WARNING
3.9

14. Use and maintenance manual B01.26 - B02.40 - B02.10 San Maurizio C.se - 01/09/2021 www.omcr.it
Pic.9
During a lifting, handling or overturning application, don’t stand within or cross through the
operations area! (see Pic.9).
WARNING
3.10
4. HANDLING AND STORAGE
4.2 The lifting brackets have to be stored in a dry area and have to be protected from oxidation by applying a
protective lubricant.
The weight of the individual OMCR B01.26 lifting brackets is listed in the table below.
The lifting brackets have to be used in compliance to the current standards and
norms for load handling.
WARNING
4.1
Before assembly carefully clean the contact surfaces between lifting brackets and steel
plates. Oil or other contamination on contact surfaces can affect the proper function of the
lifting brackets.
WARNING
4.2.1
OMCR CODE COMPOSED OF WEIGHT (kg)
lifting pin included
B01.26.08000A B012608000A-01 62
B012608000A-02 88
B01.26.08000B B012608000B-01 62
B012608000B-02 88
B01.26.14000A B012614000A-01 89
B012608000A-02 88
B01.26.14000B B012614000B-01 89
B012608000B-02 88

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5. MAINTENANCE
5.1 Once every 6 month check the lifting brackets and pins for visible damage or oxidation. In case of damage
or oxidation restore or replace the lifting brackets or pins.
5.2 Once every 12 month check the lifting brackets and pins for any noticeable permanent deformation or
damage (see Pic.10); it is sufficient to verify that the pin rotate freely on its axis inside the bracket.
5.3 In case of unexpected failure of lifting ropes/chains with a consequent overload on the lifting pins, check
their cilindricity (see Pic.10) to notice potential deformations; in case of deformation over 0,3 mm replace the
pins; replace the mounting screws and check the correct torque to tighten the screw according to the values
mentioned within this manual.
5.4 In case of accidental impacts on the lifting elements during the lifting, handling and overturning operations,
check the cilindricity of the pins (see Pic.10); in case of deformation over 0,3 mm replace the pins; check
eventual deformations on the lifting brackets and, if noticed, replace them; replace the fixing screws and check
the correct clamping couple of the screws according to values indicated on the table.
Pic.10

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Via Quarantelli 8 -10077 - S. Maurizio C.se - Italy
T+39 011 996 46 11 - F+39 011 996 46 46
C.F./P.IVA 07677130010
[e-mail] - www.omcr.it
EC CONFORMITY DECLARATION
(Directive 2006/42/CE)
OMCR S.r.l. located in Via Quarantelli, 8 – 10077 S.Maurizio C.se – (Torino-Italy) through its
legal representative manager, declares that:
LIFTING BRACKET WITH BOLT AND SAFETY RING BMW
OMCR ARTICLES: B01.26 – B02.40 - B02.10
Have a work order number indelibly marked on every
model, it is possible to find out the documents filed
in the Technical Office, to identify each manufacturing
and inspective feature of the product. All the quality
and safety procedures are arranged by Mr. Bertorello,
responsible of the “technical file”, acting in OMCR,
Via Quarantelli 8, 10077 San Maurizio C.se. These
procedures have been exactly issued to allow OMCR
mark with EC symbol to ensure that these products:
are in compliance with the established conditions by Directive 2006/42/EC of 9.6.2006
are tested and controlled, to be suitable also with the harmonized and national UNI Norms,
the European Directives and the Italian safety dispositions on work.
Before using lifting pins and lifting brackets, please read carefully the “Use and maintenance
manual”.
An improper or opposed use in reference to the prescriptions treated in this manual, deletes
this EC conformity declaration and relieves OMCR from any responsibility.
OMCR S.r.l.
The legal representative
Domenico Zentilin
Translation of the original Use and Maintenance Manual and
Conformity Declaration. In case of doubts or misunderstandings,
the Italian version is decisive.

Manuale di Uso e Manutenzione
completo di dichiarazione di conformità.
STAFFA DI SOLLEVAMENTO
COMPLETA DI PERNO
BMW
Codice Articolo: B01.26 - B02.40 - B02.10
San Maurizio C.se - 01/09/2021 www.omcr.it
Via Quarantelli 8 -10077 - S. Maurizio C.se - Italy
T+39 011 996 46 11 - F+39 011 996 46 46
C.F./P.IVA 07677130010
[e-mail] - www.omcr.it
ENGLISH ITALIAN GERMAN FRENCH

18. Manuale uso e manutenzione B01.26 - B02.40 - B02.10 San Maurizio C.se - 01/09/2021 www.omcr.it
INDICE
1. VALUTAZIONE DEI RISCHI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
2. SIMBOLOGIE E CLASSIFICAZIONE DELLE AVVERTENZE . . . . . . . . . . .19
3. USO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
4. MOVIMENTAZIONE E STOCCAGGIO. . . . . . . . . . . . . . . . . . . . . . . . . . . .30
5. MANUTENZIONE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
DICHIARAZIONE CE DI CONFORMITÀ . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

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1. VALUTAZIONE DEI RISCHI
I contenuti delle pagine che seguono sono riferiti agli usi classici delle staffe di sollevamento e non possono
prevedere impieghi non specifici. Per tale ragione ciascun utilizzatore deve provvedere ad una propria
valutazione dei rischi e tenere conto di questo manuale come supporto di riferimento generale considerando
la necessità di sintesi nel trattare gli argomenti. Rimane compito e responsabilità dell’utilizzatore definire per gli
addetti le procedure di impiego per le operazioni da eseguire, darne informazione e verificarne l’osservanza.
Le staffe di sollevamento servono da aggancio per funi o catene e permettono di effettuare in sicurezza operazioni
di: SOLLEVAMENTO e MOVIMENTAZIONE; il materiale, la produzione e il collaudo di tutte le staffe di sollevamento
OMCR sono conformi alle richieste della direttiva 2006/42/CE; tutti gli elementi di sollevamento OMCR sono
verificati con un coefficiente di prova statica pari a minimo 1.5, su tutti i materiali sono effettuate analisi secondo
la UNI EN 10204, a campione vengono effettuate prove a trazione convenzionale conformi alla UNI EN 10002.
I calcoli e le valutazioni dei rischi sono stati fatti in conformità alle normative di BMW B2.5605.012.
2. SIMBOLOGIE E CLASSIFICAZIONE DELLE AVVERTENZE
Prima dell’utilizzo delle staffe di sollevamento leggere attentamente il manuale di uso e manutenzione.
Un uso improprio o contrario, a quanto prescritto nel presente manuale, solleva l’OMCR da ogni
responsabilità in merito alla sicurezza degli elementi citati.
AVVERTENZA
NOTE
ATTENZIONE
ATTENZIONE
Indica una situazione potenzialmente pericolosa, che se non evitata,
può provocare gravi infortuni o morte.
Indica una situazione potenzialmente pericolosa, che se non evitata,
può provocare lesioni lievi o moderate
Indica suggerimenti o altre informazioni di particolare importanza.
Indica un pericolo generico.
Indica un rischio di schiacciamento conseguente la caduta o il ribaltamento del carico.
Indica un rischio di cesoiamento conseguente la caduta o il ribaltamento del carico.
Indica un rischio muscolo-scheletrico per la movimentazione manuale dei carichi.
Indica operazioni o modo d’uso proibiti.
Indica azioni da effettuare per evitare rischi.
Indica il divieto di sostare o transitare.
Secondo le normative ISO 3864-2, ANSI Z535.6, ANSIZ535.4, nel presente manuale sono stati classificati i
seguenti messaggi di sicurezza e i simboli:

20. Manuale uso e manutenzione B01.26 - B02.40 - B02.10 San Maurizio C.se - 01/09/2021 www.omcr.it
3. USO
Per la definizione delle imbracature simmetriche e asimmetriche fare riferimento alla norma EN818-06: in caso di
imbracature asimmetriche, si considera che il peso da sollevare sia sopportato da due soli bracci di fune/catena.
NOTE
Ogni operazione di sollevamento e movimentazione deve essere eseguita da personale
qualificato ed opportunamente formato; gli addetti al sollevamento e movimentazione
devono far uso dei mezzi di protezione individuale in loro dotazione.
AVVERTENZA
3.1
Prima di ogni sollevamento o movimentazione gli addetti devono scegliere la modalità di
imbracatura più idonea per garantire una sospensione sicura con un corretto equilibrio del
carico. L’effettiva portata delle funi / catene e degli accessori di sollevamento può essere
alterata da una imbracatura scorretta. Nelle tabelle seguenti si può valutare la riduzione
della portata nominale in funzione dell’angolo dell’imbracatura al fine di mantenere costante
il fattore di sicurezza.
AVVERTENZA
3.2
ANGOLO FATTORE DI RIDUZIONE DELLA
PORTATA DELLA STAFFA
0°≤β≤40° 1
40°<β≤50° 0.84
50°<β≤60° 0.65
ESEMPIO DI IMBRACATURE SIMMETRICHE
(CONDIZIONE CONSIGLIATA)
3.2.1 - SOLLEVAMENTO
ASSE STAMPO
ASSE STAMPO
G
G= Baricentro stampo
β= Angolo funi dalla verticale
NOTA: non è previsto il sollevamento con β>60°