Omega 44010 Instructions for use

Engine Cranes
Model
44010 (Foldable Legs)
44020 (Retractable Legs)
Printed in China
44010-M0_062013
Read this manual and follow all the Safety Rules and Operating Instructions before using this product.
SFA Companies
http://www.omegalift.com
Capacity
1 Ton
2 Ton
Model 44010 Model 44020
Operating Instructions & Parts Manual
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death.
!
!WARNING
To avoid crushing and related injuries:
NEVER work on, under or around a
load supported only by a hydraulic jack.
ALWAYS use a pair of adequately rated
jack stands.

2
SAFETY AND GENERAL INFORMATION
Save these instructions. For your safety, read, understand, and follow the information provided with and on this
device before using. The owner and/or operator shall have an understanding of the device, its operating characteristics
and safety operating instructions before operating the equipment. The owner and/or operator shall be aware that use
and repair of this product may require special skills and knowledge. Instructions and safety information shall be read
to and discussed with the operator in the operator's native language, making sure that the operator comprehends
their contents, before use of this equipment is authorized. If any doubt exists as to the safe and proper use of this
device, remove from service immediately.
Inspect before each use. Do not use if abnormal conditions such as cracked welds, damaged, loose or missing
parts are noted. Any equipment that appears damaged in any way, is found to be worn, or operates abnormally shall
be removed from service until repaired. If the equipment has been or is suspected to have been subjected to an
abnormal load or shock, immediately discontinue use until inspected by a factory authorized repair facility (contact
distributor or manufacturer for list of authorized repair facilities). It is recommended that an annual inspection be
made by an authorized repair facility. Labels and Operator's Manuals are available from the manufacturer.
PRODUCT DESCRIPTION
This engine crane is intended to be used to remove, install and transport in the lowered position, rated capacity
automotive and light truck engines and engine assemblies. It must be used with appropriately rated engine leveller,
sling and/or chains which are NOT INCLUDED. After removing, immediately transfer the load to an appropriately rated
work station such as an engine stand.
WARNING: Do not use this device for any purpose other than described above.
!
• Study,understand,andfollowallinstructions
before operating this device.
• Donotexceedratedcapacity.
• Useonlyonhard,levelsurface.
• Beforemoving,lowertheloadtothelowest
possible point.
• Useonlyslingsorchainswitharatedcapacity
greater than the weight of the load being lifted.
• Donotallowloadtoswingordropviolentlywhile
lowering or moving.
• Noalterationsshallbemadeonthisproduct.
• Failuretoheedthesemarkingsmayresultin
personal injury and/or property damage.
!WARNING
To avoid crushing and related injuries:
•NEVERworkon,underoraroundaloadedcrane.
• Immediatelytransfertheloadtoanappropriately
rated engine stand.
• Bealertandsoberwhenusingthisproduct!
Never operate this equipment when under the
inuenceofdrugsoralcohol.
• DONOTplaceyourselforanyoneelseoverthe
loaded boom or in its line of travel.
• Useonlyhardened,appropriatelysizedfasteners
to secure engine to crane.
• Useonlychainsandslingswithacapacityequal
to or greater than that of the crane.
• Neverextendboomextensionbeyondleg
extension(Model44020).

!WARNING

Figure 2 - Model 44020 Nomenclature
Hook
Boom Extension
Boom
Hydraulic Unit/
Ram
Front Extension Leg
Caster
Rear Extension Leg
Base
Handle
Braces
Upright
Figure 1 - Model 44010 Nomenclature
3
SPECIFICATIONS
Model Rated
Capacity
Ram
Hydraulic
Stroke
Base
Length
Base
Width
(Front)
Base
Width
(Rear)
Boom
Position
Min. Hook
Height
Max. Hook
Height
Boom
Length
44010 1 Ton 19" 71-5/8" 18-1/2"~
44-7/8" 31-1/2"
1 Ton 4-7/8" 82-1/4" 33-7/8"
3/4 Ton 3-3/8" 85" 39-3/4"
1/2 Ton 0" 86-5/8" 45-5/8"
44020 2 Ton 19" 62-3/8"~
90-3/4"
29"~
33-7/8"
34-5/8"~
53-1/8"
2 Ton 18-3/8" 69-1/4" 48-3/4"
1-1/2 Ton 14" 75-1/4" 57-3/4"
1 Ton 9-1/4" 81-1/4" 66-3/4"
1/2 Ton 5" 86-1/2" 76-3/4"
Hook
Boom Extension
Boom
Hydraulic Unit/
Ram
Front Leg
Front Wheel
Base
Brace
Caster Handle
Crane
Handle
Middle Wheel

4
ASSEMBLY
Model 44010:
1. Make sure all parts are present (ref. Fig. 1 & 3). If any parts are missing or damage, contact customer service.
2. Attach caster (2) to base (1) using M8x16 bolts and washers (4&3), then attach 3-1/2” wheels (5) using bolts,
washers & nuts (9,10&11).
3. Install the 5” wheels (13) to front legs (12) using bolts, washers & nuts (9,10&11).
4. Attach two front legs (12) to base (1) using pin, “E” clip, snap pin & lock bolt (14,15,16&17).
5. Attach upright (18) to base (1) using two bolts & nuts (20&10). Upright must lean towards the rear of the base
as shown. Leave nuts nger tight.
6. Attach two braces (21) to upright (18) with bolt, washer & nut (22,10&11). Leave nut nger tight.
7. Attach the bottom of braces (21) to inside of base (1) using two each bolts & nuts (23&10).
8. Tighten all bolts from upright (18) to base (1), braces (21) to upright (18), and braces(21) to base (1).
9. Attach hydraulic unit (32) to the mounting bracket (28) using bolts, washers & nuts (33,34&35). Handle socket
of hydraulic unit must face the front of the base as shown. Then position the assembly between mounting ears
on upright (18), and attach using bolt, washer & nut (29,30&31). Tighten nut. Lean hydraulic unit assembly
back against upright.
10. Connect boom (24) to upright using bolt, washer & nut (25,26&27).
11. Hold boom (24) and pivot hydraulic unit (32) out away from upright. Attach the ram of hydraulic unit (39) to boom
with bolt, washer & nut (37,30&31). Tighten nut.
12. Slide boom extension (6) into boom and secure in retracted position using pin, “E” clip & cotter pin (38,15&16).
Three positions available: 1/2 ton, 3/4 ton, and 1 ton position.
13. Slide square washer (7) into boom using bolt & washer (4&3).
14. Insert hook (8) to boom extension using bolt, washer & nut (9,10&11). Retighten all fasteners.
To fold for storage:
a. Remove pin (17).
b. Pull leg forward and aside, away from base.
c. Raise leg until it nears vertical, engage notched portion
of upright onto notched portion of leg. Ensure notched
portions are interlocked. Repeat for other leg.
Figure 3 - Assembly Illustration for Model 44010
Item Hardware Kit Component Qty
3 Lock Washer M8 9
4 Bolt M8 x 16 9
7 Washer M8 1
9 Bolt M12 x 65 5
10 Lock Washer M12 10
11 Nut M12 6
20 Bolt M12 x 70 2
22 Bolt M12 x 90 1
23 Bolt M12 x 30 2
25 Bolt M20 x 100 1
26 Lock Washer M20 1
27 Nut M20 1
29 Bolt M16 x 70 1
30 Lock Washer M16 2
31 Nut M16 2
33 Bolt M10 x 30 2
34 Lock Washer M10 2
35 Nut M10 2
37 Bolt M16 x 90 1

ASSEMBLY
Model 44020:
1. Make sure all parts are present (referFig.2&4). If any parts are missing or damage, contact customer service.
2. Attach swivel casters (15) to rear extension legs (24) with bolts, washers & nuts (27,23&22).
3. Slide front extension legs (14) and rear extension legs (24) into base (11), secure with bolts (13) into base, tighten
bolts.
NOTICE: Neveradjustlegextensionsbeyondfactorymarkedpositiononeachleg.Adjusteachlegextensionan
equal distance from the base.
4. Place upright (2) on the base (11) and secure with bolts (13). Leave bolts nger tight.
5. Attach braces (18) on each side of upright at top and secure with bolt & nut (4&19). Place bottom of braces to
inside of base, and secure with bolts & nuts (29&19).
6. Attach bracket (5) to hydraulic unit (1) with bolts, washers & nuts (6,25&26).
Then attach the assembly to upright mounting ears using bolt & nut (10&12).
7. Place boom (7) on top of upright (2) and secure with bolt & nut (3&20). Pump hydraulic unit using handle (21)until
ram extends approximately 2”. Place boom mounting bracket on top of ram and secure with bolt & nut (9&12).
8. Slide boom extension (8) into the boom (7), ensure the slot for chain faces down and secure with bolt & nut (9&12)
in correct hole on boom for your particular job. Four positions available: 1/2 ton, 1 ton, 1 1/2 ton and 2 ton.
9. Slide chain and hook (17) through slot in lower front of boom extension (8) and secure with bolt & nut (28&19)
as shown. Retighten all fasteners.
Figure 4 - Assembly Illustration for Model 44020
5
Item Hardware Kit Component Qty
3 Bolt M20 x 120 1
4 Bolt M12 x 100 1
6 Bolt M10 x 30 2
9 Bolt M16 x 90 2
10 Bolt M16 x 75 1
12 Nut M16 3
13 Nut M12 x 25 6
19 Nut M12 4
20 Nut M20 1
22 Nut M8 16
23 Lock Washer M8 16
25 Nut M10 2
26 Lock Washer M10 2
27 Bolt M8 x 16 16
28 Bolt M12 x 75 1
29 Bolt M12 x 90 2

BEFORE USE
1. Verify that the product and the application are compatible, if in doubt call Omega technical service [phone].
2. Before using this product, read the operator's manual completely and familiarize yourself thoroughly with the
product, its components and recognize the potential hazards associated with its use.
3. To familiarize yourself with basic operation, turn the release valve lever:
a. Clockwise until rm resistance is felt to further turning. This is the ‘CLOSED’ release valve position used to
raise the ram plunger.
b. Counter-clockwise, but no more than 2 turns from the closed position. This is the ‘OPEN’ release valve position
used to lower the ram plunger.
WARNING: Clear all tools and personnel before lowering load. Open
release valve slowly. The further handle is turned counter-clockwise, the
fastertheloadwilldescend.Maintaincontroloftheloadatalltimes.
4. Remove hydraulic unit and position as shown in gure 5.
5. With ram plunger fully retracted, remove the oil ller plug. Insert the handle
into the handle sleeve, then pump 6 to 8 strokes. This will help release any
pressurized air, which may be trapped within the reservoir. Ensure the oil
level is just below the oil ller hole. Reinstall the oil ller plug.
6. Reinstall hydraulic unit.
7. Check to ensure that crane rolls freely and that the pump and release valve
operate smoothly. Raise and lower the unloaded crane throughout the lifting
range before putting into service. Replace worn or damaged parts and
assemblies with Factory Authorized Replacement Parts only.
OPERATION
WARNING: Useofthisenginecraneislimitedtolifting,lowering,andtransportinginthelowestpossible
position, automotive and light truck engines. It is NOT and should never be used as a work station.
For model 44020:
The crane features length adjustable boom and length and width adjustable leg extensions. Extend both rear legs
to an equal width. It is recommended that both rear legs be extended to the maximum allowable distance as limited
by the marking on each leg. Both front leg extensions must be positioned to match the rated capacity markings on
the booms. Both rear and front legs must be secured by means of a locking fastener found on each leg frame tube.
Do not overtighten.
WARNING: Frontlegsmustbeextendedtoequallengthandmatchthe
rated capacity markings found on the boom. Never operate crane with boom
andlegextensionspositionedatdifferentcapacities(ref.Figure6.)
For All Models:
Always refer to vehicle service manual and/or shop manual for location of
appropriate engine lift points and removal procedures. Each engine removal/
installation may required different tools, procedures, and level of expertise.
WARNING: Liftonlyonareasoftheengineasspeciedbythevehicle
manufacturer.
WARNING: Neverloadthecranewithanenginethatextendsbeyond
an imaginary line drawn connecting the centerlines of the front and rear
wheel/casteraxlesasshowninFigure6.
6
Figure 6
!
Oil Filler
Plug
Release
Valve Lever
Ram
Plunger
Handle
Sleeve
Handle
Figure 5 - Hydraulic Unit/ Ram
!
!
!
!

7
1. Ensure that the load does not exceed the rated capacity of your chosen boom and leg position.
2. Secure appropriately rated engine leveler, chain or sling assembly (sold separately) to the vehicle manufacturers’
recommended engine lift points.
3. Secure the engine crane safety hook assembly to the engine leveler, chain or sling assembly.
4. Refer to vehicle service manual and/or shop manual for location of appropriate engine lift points and removal
procedures. Each engine removal/installation may require different tools, procedures, and level of expertise.
5. When ready to remove engine, turn release valve clockwise until rm. Pump handle until load is high enough to
clear vehicle. Before moving, ensure the load is:
a. at the lowest practical position and always below the center of gravity.
b. prevented from swinging and inadvertent shifting.
WARNING: Never put any portion of your body under a load supported by the engine crane. Keep crane on
hard,smooth,levelsurfaceBeforemovingcrane,lowertheboomasfarbelowhorizontalaspossible,yetstill
allowingmovement!
6. Remove engine, then immediately transfer the engine to appropriate engine support device (engine stand). Turn
release valve lever counter-clockwise to lower the load, but never more than 2 full turns. Control the rate of
descent of the load at all times. The more you open the release valve, the faster the load descends.
7. Ensure stand is secure before working on or around.
MAINTENANCE
Periodically inspect the engine crane and fasteners. Replace worn or damaged parts with factory replacement parts
only. Ensure caster, wheels, boom extension, leg extensions (if equipped) and pump assembly move freely.
NOTICE: Useonlygoodqualityhydraulicjackoil.AvoidmixingdifferenttypesofuidandNEVERusebrakeuid,
turbineoil,transmissionuid,motoroilorglycerin.Improperuidcancauseprematurefailureofthejackandthe
potential for sudden and immediate loss of load. Premium hydraulic jack oil is recommended.
Adding Oil to Hydraulic Unit
1. Remove hydraulic unit from crane.
2. With ram fully lowered and pump piston fully depressed, set hydraulic unit in its upright, level position. Remove
oil ller plug.
3. Fill with oil until just below the rim of the oil ller plug hole. Reinstall the oil ller plug.
Changing Oil of Hydraulic Unit
For best performance and longest life, replace the complete uid supply annually.
1. Carefully remove hydraulic unit from crane.
2. With ram fully lowered and pump piston fully depressed, remove oil ller plug.
3. Lay the hydraulic unit on its side and drain the uid into a suitable container.
NOTICE: Disposeofhydraulicuidinaccordancewithlocalenvironmentalregulations.
4. Set hydraulic unit in its level upright position. Fill with oil until just below the rim of the oil ller hole. Reinstall the
oil ller plug.
Lubrication
If rust appears, sand affected area and cover with suitable utility paint. A periodic coating of light lubricating oil to
pivot points, axles and hinges will help to prevent rust and assure that wheels, casters, and pump assemblies move
freely.
Cleaning
Periodically check the pump piston and ram for signs of rust or corrosion. Clean as needed and wipe with an oily
cloth.
NOTICE: Never use sandpaper or abrasive material on ram or pump piston surfaces.
!

TROUBLESHOOTING
Symptom Possible Causes Corrective Action
Crane will not lift load • Release valve not tightly closed
• Overload condition
• Ensure release valve tightly closed
•Remedy overload condition
Crane will lift, but not maintain
pressure
•Release valve not tightly closed
•Hydraulic unit malfunction
•Ensure release valve tightly closed
•Contact Omega Tech. Service
Crane will not lower after
unloading
• Reservoir overlled • Ensure load is removed, then drain
uid to proper level
Poor lift performance • Fluid level low
•Air trapped in system
• Ensure proper uid level
•With ram fully retracted, remove
oil ller plug to let pressurized air
escape, then reinstall oil ller plug
Crane will not lift to full extension • Fluid level low • Ensure proper uid level
8
MAINTENANCE (cont.)
Storage
Store the engine crane with the pump piston, ram, and boom fully lowered and the release valve open, but never
more than 2 full turns. This will help prevent rust and corrosion to those critical surfaces of hydraulic unit.

9
Figure 7 - Replacement Parts Illustration for Model 44010
REPLACEMENT PARTS
Not all components of the engine crane are replacement items, but are illustrated as a convenient reference for
location and position in the assembly sequence. When ordering parts, please give the Model number and parts
description. Call or write for current pricing: SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153, U.S.A.
E-Mail: [email protected] Tel: [phone] Fax: [phone] Website: http://www.omegalift.com
Model 44010
Item Part No. Description Qty.
1 BL80-10000-000 Hydraulic Unit 1
2 5905-00100-100 Oil Filler Plug 1
3 BL80-20000-000 Pump Handle 1
4 T473-00005-000 Hydraulic Unit Bracket 1
5 T474-07000-000 Hook Assembly 1
6 T474-00003-000 Front Wheel, 5" 2
7 T474-00002-000 Middle Wheel, 3-1/2" 2
Item Part No. Description Qty.
8 T474-04000-000 Caster, 3-1/2" 2
9 T474-03000-000 Lock Pin 2
10 T474-00001-000 Braces 2
11 T474-08000-000 Boom Extension 4
- T474-09000-000 Hardware Kit -
- BL800S-034 Seal Kit, Hydraulic Unit -
- 44010-L0 Label -
- 44010-M0 Manual -
1
5
11
10
8
9
7
6
4
3
2

10
Figure 8 - Replacement Parts Illustration for Model 44020
Model 44020
Item Part No. Description Qty.
1 BL80-10000-000 Hydraulic Unit 1
2 5905-00100-100 Oil Filler Plug 1
3 BL80-20000-000 Pump Handle 1
4 T473-00005-000 Hydraulic Unit Bracket 1
5 T473-05000-000 Hook Assembly 1
6 T473-04000-000 Caster, 3-1/2" 4
7 T473-00001-000 Braces 2
Item Part No. Description Qty.
8 T473-00003-000 Boom Extension 1
9 T473-00004-100 Front Leg Extension 2
10 T473-00002-100 Rear Leg Extension 2
- T473-06000-000 Hardware Kit -
- BL800S-034 Seal Kit, Hydraulic Unit -
- 44020-L0 Label -
- 44010-M0 Manual -
1
34
2
8
5
7
10
6
9