VIBCO CC User manual

800-633-0032 • [email protected] • www.vibco.com
WARNING: Failure to read and follow these installation instructions and safety precautions could result in personal injury, equipment damage,
shortened service life or unsatisfactory equipment performance. All information in this document is vital to the proper installation and operation
of the equipment. It is important that all personnel who will be coming in contact with this product thoroughly read and understand this manual.
INSTRUCTION
MANUAL CC TURBINE
VIBRATORS
©2018 VIBCO, Inc. MA-CC-29718
2MOUNTING INSTRUCTION CHECKLIST
7BOLTING
3PLATES, RACKETS & CHANNEL IRONS
4SOME TYPICAL MOUNTS (not to scale)
10 BREAK IN UNIT
9PNEUMATIC HOOK-UP
6MOUNTING OF VIBRATOR
ADDITIONAL DETAILS AVAILABLE ONLINE AT www.vibco.com
1START
THANK YOU FOR CHOOSING
A VIBCO VIBRATOR!
qDetermine length of channel iron (box 3).
q Select thickness of foot plate & method of mounting (box 3).
q STITCH weld foot plate to channel iron (box 3).
q Determine vibrator placement on bin (box 4).
qSTITCH weld channel iron to bin.
qPlace vibrator on foot plate. Check the foot plate for warping. Secure rmly.
qInstall safety chain or wire (box 5).
qConnect pneumatics & check for leaks (box 9).
qFILL OUT WARRANTY CARD & MAIL IN!!!!
YOU MUST STITCH WELD NEVER CONTINUOUSLY WELD.
STOP WELDS 1” FROM ENDS TO PREVENT CRACKING AS SHOWN BELOW.
NEVER PLACE
VIBRATOR DIRECTLY
ON SKIN OF BIN OR
HOPPER!
ALL ACCESSORY ITEMS
AVAILABLE FROM VIBCO
Use
when bin is
greater than 3/16” thick
Use
when bin is
less than 3/16” thick
THESE ARE JUST EXAMPLES GO ONLINE TO SEE MORE, www.vibco.com
Make sure the vibrator is
secured tightly. Retighten
after the rst 10 -15 minutes
of operation & check them
periodically to maintain
proper tightness.
8AIR HOSE SIZING
TO DETERMINE CORRECT AIR HOSE SIZE**
CC TURBINE
MODEL NUMBER
AIR HOSE
DIAMETER
MIN FR* THREAD
DIAMETER CFM
2000/4000 3/4” 3/4” 40
5000/7000 3/4”- 1” 1” 50
The hose to the inlet port of the vibrator should have
the same or larger hose I.D. as the inlet I.D. (pipe size)
of the vibrator, so that the pressure loss from the
compressor to the vibrator is minimized.
GRADE
5
BOLT SIZE
MAX
TORQUE
ft-lbs
1/4” 9
5/16” 18
3/8” 32
1/2” 78
5/8” 160
3/4” 260
1” 580
1-1/4” 1105
SUGGESTED CHANNEL LENGTH
BIN WALL CHANNEL IRON LENGTH
<3/16” 8” to 36” on both sides of vibrator
3/16” to 1/4” 12” to 16” on both sides of vibrator
3/8” to 1/2” 8” to 12” on both sides of vibrator
CORRECT FOOT PLATES
SERIES NUMBER PLATE THICKNESS CHANNEL IRON WIDTH
2000 1/2” plate 4” channel iron
5000 & 7000 5/8” to 3/4” plate 6” channel iron
lug
bracket
mount
To Control
Switch
To Gate
Solenoid
Valve
Air
Regulator Air
Filter
Flow
Valve
Direction of Flow
CCF
models
CCL
models
drilled & taped
mounting plate
studded
mounting plate lug bracket
DO NOT LUBRICATE!
NO LUBRICATION NECESSARY!
Bearing
location
Run unit for a short cycle of 5-10
minutes at maximum pressure
(80-100 psi). Bearings require a
short “break-in” period to run at
optimum VPM (vibrations per
minute) as stated in catalog.
If you have any further
questions or concerns contact
VIBCO right away. We are
available 24 hours a day 7 days
a week at 401-539-2392.


Angle Iron Channel Iron
ALL MOUNTING
HARDWARE
AVAILABLE FROM
VIBCO
DON’T FORGET
TO MAIL IN YOUR
WARRANTY CARD!
The warranty is void if vibrator is not properly installed. During
installation follow and check o the following steps and your
vibrator should provide you with years of trouble-free service.
5
RESTRAINT
ALWAYS
INSTALL
SAFETY
CABLE or
CHAIN
Mount one end to the
vibrator and the other
to the hopper or bin
above the vibrator
NEVER ATTACH TO
THE MOUNTING
PLATE!
ALL MOUNTING HARDWARE IS AVAILABLE FROM VIBCO
Rectangular
Bin
Conical Bin
1/2 Length
of L
1/4 to 1/3
Length
of L
L
Two Vibrators On
A Single Bin
1/4 to 1/3
Length
of L L
Sloping Chute
Parabolic Bin
Remember
Check those
bolts!
* F=lter R=regulator
** these specs for installation of single unit;
for multiple units, adjust to maintain CFM
NOTE: Damage to
the bin and the
vibrator can occur if not
mounted securely.

[email protected] www.vibco.com
800-633-0032
CANADA
2215 Dunwin Dr., Mississauga, Ont. L5L 1X1
WARNING: Failure to read and follow these installation instructions and safety precautions could result in personal injury, equipment damage,
shortened service life or unsatisfactory equipment performance. All information in this document is vital to the proper installation and operation
of the equipment. It is important that all personnel who will be coming in contact with this product thoroughly read and understand this manual.
INSTRUCTION
MANUAL
©2018 VIBCO, Inc. MA-CC-29718
CC TURBINE
VIBRATORS
11 OPERATING SPECIFICATIONS
12 TROUBLE SHOOTING
Warranty
All warranty claims must be submitted to VIBCO for approval prior to any
repairs being done. Failure to do so will void any and all warranty coverage.
All repairs will be done at the VIBCO factory.
Errors, Shortages & Complaints
Complaints concerning goods received or errors should be made at once.
Claims must be made within ve days after receipt of goods. Clerical errors
are subject to correction. Damage during shipping must be reported to the
carrier, not VIBCO.
Returning Parts
Parts should not be returned to VIBCO without prior authorization. Call VIBCO’s
customer service department at 800-633-0032 (800-465-9709 in Canada) for
a Return Goods Authorization (RGA) number. A return authorization will be
emailed or faxed to you. Use this as your packing slip. Return shipping must
be prepaid. Material returned may be subject to a 10% restocking fee. All
returned shipments should clearly display your name, address and original
invoice number to ensure proper credit.
YOU CAN FIND
ADDITIONAL DETAILS &
INSTRUCTIONS ONLINE AT
www.vibco.com
Look for the
Support link on the homepage
Maximum Air
Pressure
For continuous
use, operating
pressure should
not exceed 80 psi
unless specially
constructed from
the factory.
Safe Operation for
Intermittent Duty
Not Recommended
Maximum
Temperature
The operating
temperature of the
vibrator should not
exceed 200°F (93°C).
High temperature
units are available
from factory.
Safe Operation for
Continuous Duty
Not Recommended
200°F 93°C
1. Check for dirt in the airline or inlet opening.
2. Check air line back to compressor for holes or
disconnections.
1. Double check the size of your airline - is it large
enough to give you the correct cubic feet per
minute (CFM) and correct air pressure
(minimum required = 20 PSI).
2. Bearings require a short “break-in” period to run
at optimum VPM stated in catalog.
VIBRATOR WON’T START?
VIBRATOR WON’T GET UP TO SPEED?
Orders for custom equipment built to customer’s specications are not
returnable.
Product Changes
VIBCO reserves the right to make changes in pattern, design or materials when
deemed necessary, without prior notice or obligation to make corresponding
changes in previous models. To be sure of exact mounting dimensions, it is
recommended that you obtain a certied dimensional drawing from the factory.
Ordering Spare Parts
Parts can be ordered through authorized distributors or from VIBCO’s Spare
Parts Department. The following data should be provided when placing your
spare parts order:
q Model of unit from the foot of the vibrator housing
q Reference number, part number, description and quantity required from
spare parts list
q Shipping instructions: Specify shipping point and method of shipping.
800-633-0032 for Mounting Plates & Brackets, Spare & Replacement Parts and 24/7 Technical Support
For custom mounting applications or any other questions:
[email protected]
800-633-0032 or
VIBCO turbine
vibrators
function without
maintenance.
They require no lubrication in the
air line. It is advisable to put an
in-line air-cleaner to prevent dust
and dirt from going through the unit
and clogging the muer. No other
maintenance is required.
REPAIR KITS
Repair kits are available through VIBCO. Instructions
are included with the kit and available online at
www.vibco.com. Replacing parts not issued by
VIBCO will void warranty. Any further questions or
concerns please call the factory 800-633-0032.
The repair kit includes everything
you need to make your vibrator
run like new.
ADDITIONAL DETAILS AVAILABLE ONLINE AT www.vibco.com
Repair Kits Include: Stover Nut, Inside Cover with
Keyway, Seal Ring, CR Seal, Bearings,
Turbine Wheels, Key & Shaft.
DON’T FORGET TO RETURN YOUR WARRANTY CARD TO VIBCO!