Dynapac CA702 User manual

Instruction manualInstruction manual
Operating & MaintenanceOperating & Maintenance
4812161901_B.pdf4812161901_B.pdf
Vibratory rollerVibratory roller
CA702CA702
EngineEngine
Cummins QSB 6.7CCummins QSB 6.7C
Serial numberSerial number
10000125xxA013326 -10000125xxA013326 -
Translation of original instructionTranslation of original instruction
Reservation for changesReservation for changes
Printed in SwedenPrinted in Sweden

2000h-Maintenance
4812161901_B.pdf2018-07-10
Table of Contents
Introduction .............................................................................................................................. 1
The machine ............................................................................................... 1
Intended use ............................................................................................... 1
Warning symbols......................................................................................... 1
Safety information ....................................................................................... 1
General ....................................................................................................... 2
CE marking and Declaration of conformity.................................................. 3
Safety - General instructions.................................................................................................... 5
Safety - when operating ........................................................................................................... 7
Driving near edges ...................................................................................... 7
Work driving ................................................................................................ 7
Safety (Optional) ...................................................................................................................... 9
Air conditioning............................................................................................ 9
Special instructions ................................................................................................................ 11
Standard lubricants and other recommended oils and fluids .................... 11
Higher ambient temperatures, above +40°C (104°F)................................ 11
Temperatures............................................................................................ 11
High pressure cleaning ............................................................................. 11
Fire fighting ............................................................................................... 12
Roll Over Protective Structure (ROPS), ROPS approved cab .................. 12
Battery handling ........................................................................................ 12
Jump starting............................................................................................. 13
Technical specifications ......................................................................................................... 15
Vibrations - Operator station ..................................................................... 15
Noise level................................................................................................. 15
Electrical system ....................................................................................... 15
Slopes ....................................................................................................... 15
Dimensions, side view............................................................................... 16
Dimensions, top view ................................................................................ 17
Weights and volumes................................................................................ 18

2000h-Maintenance
4812161901_B.pdf 2018-07-10
Working capacity....................................................................................... 18
General ..................................................................................................... 18
Tightening torque ...................................................................................... 20
Hydraulic system....................................................................................... 21
Automatic Climate Control (ACC) (Optional)............................................. 21
Machine description ............................................................................................................... 23
Identification ............................................................................................................ 23
Product identification number on the frame .............................................. 23
Machine plate............................................................................................ 23
Explanation of 17PIN serial number.......................................................... 24
Engine plates ............................................................................................ 24
Decals...................................................................................................................... 25
Location - decals ....................................................................................... 25
Safety decals............................................................................................. 26
Info decals................................................................................................. 28
Instruments/Controls ............................................................................................... 29
Locations - Instruments and controls ........................................................ 29
Locations - Control panel and controls...................................................... 30
Function descriptions ................................................................................ 31
Controls in the cab .................................................................................... 34
Function description of instruments and controls in the cab ..................... 35
Electrical system...................................................................................................... 36
Fuses ........................................................................................................ 36
Fuses in cab.............................................................................................. 38
Main fuses................................................................................................. 38
Fuses at battery master disconnect switch ............................................... 39
Relays ....................................................................................................... 39
Relays in cab............................................................................................. 40
Operation ............................................................................................................................... 41
Before starting ......................................................................................................... 41

2000h-Maintenance
4812161901_B.pdf2018-07-10
Master switch - Switching on..................................................................... 41
Operator’s seat - Adjusting....................................................................... 41
Control unit - Setting ................................................................................. 42
Operator’s seat in cab - Adjusting ............................................................. 42
Instruments and lamps - Checking........................................................... 43
Parking brake - Check............................................................................... 43
Interlock..................................................................................................... 44
Operator position....................................................................................... 44
View .......................................................................................................... 45
Starting .................................................................................................................... 46
Starting the engine .................................................................................... 46
Operating................................................................................................................. 47
Operating the roller ................................................................................... 47
Operating on difficult surfaces................................................................... 49
Vibration .................................................................................................................. 50
Amplitude/frequency - Changeover........................................................... 50
Manual vibration - Switching on ................................................................ 50
Braking .................................................................................................................... 51
Emergency braking ................................................................................... 51
Normal braking.......................................................................................... 51
Switching off.............................................................................................. 52
Parking .................................................................................................................... 52
Master switch ............................................................................................ 52
Chocking the drums .................................................................................. 52
Long-term parking.................................................................................................................. 53
Engine ....................................................................................................... 53
Battery....................................................................................................... 53
Air cleaner, exhaust pipe........................................................................... 53
Fuel tank ................................................................................................... 53
Hydraulic reservoir .................................................................................... 53

2000h-Maintenance
4812161901_B.pdf 2018-07-10
Tires (All-weather)..................................................................................... 53
Steering cylinder, hinges, etc. ................................................................... 54
Hoods, tarpaulin ........................................................................................ 54
Miscellaneous ........................................................................................................................ 55
Lifting ....................................................................................................................... 55
Lifting the roller.......................................................................................... 55
Locking the articulation ............................................................................. 55
Unlocking the articulation .......................................................................... 56
Towing/Recovering.................................................................................................. 57
Alternative 1 .............................................................................................. 57
Short distance towing with the engine running.......................................... 57
Alternative 2 .............................................................................................. 58
Towing short distances when the engine is inoperative............................ 58
Brake release pump.................................................................... 59
Towing the roller........................................................................................ 60
Roller prepared for transport ..................................................................... 60
Operating instructions - Summary ......................................................................................... 61
Preventive maintenance ........................................................................................................ 63
Acceptance and delivery inspection.......................................................... 63
Warranty.................................................................................................... 63
Maintenance - Lubricants and symbols ................................................................................. 65
Maintenance symbols ............................................................................... 67
Maintenance - Maintenance schedule ................................................................................... 69
Service and maintenance points ............................................................... 69
General ..................................................................................................... 69
Every 10 hours of operation (Daily)........................................................... 70
After the FIRST 50 hours of operation ...................................................... 70
Every 50 hours of operation (Weekly)....................................................... 71
Every 250 / 750 / 1250 / 1750 hours of operation ..................................... 71
Every 500 / 1500 hours of operation ......................................................... 72

2000h-Maintenance
4812161901_B.pdf2018-07-10
Every 1000 hours of operation .................................................................. 73
Every 2000 hours of operation .................................................................. 74
Every other year........................................................................................ 75
Service - Checklist................................................................................................... 76
Maintenance, 10h .................................................................................................................. 77
Scrapers - Check, adjustment................................................................... 77
Scrapers, Pad-drum .................................................................................. 78
Flexible scrapers (Optional) ...................................................................... 78
Air circulation - Check ............................................................................... 79
Coolant level - Check ................................................................................ 79
Diesel engine Check oil level ................................................................... 80
Hydraulic reservoir - Check fluid level....................................................... 80
Fuel tank - Filling....................................................................................... 81
Brakes - Check.......................................................................................... 82
Maintenance - 50h ................................................................................................................. 83
Air cleaner
Checking - Change the main air filter........................................................ 83
Backup filter - Change............................................................................... 84
Air cleaner
- Cleaning.................................................................................................. 84
Tires - Air pressure - Wheel nuts - Tightening .......................................... 85
Automatic Climate Control (Optional) - Inspection .................................... 85
Maintenance measures - 250 h ............................................................................................. 87
Rear axle differential - Check oil level....................................................... 87
Rear axle drop box - Check oil level ......................................................... 88
Rear axle planetary gears - Check oil level............................................... 88
Drum gearbox - Checking the oil level ...................................................... 89
Drum cartridge - Checking the oil level ..................................................... 89
Drum cartridge - Cleaning the ventilation screw ....................................... 90
Radiator - Check/Cleaning ........................................................................ 90

2000h-Maintenance
4812161901_B.pdf 2018-07-10
Bolted joints - Checking tightening torque................................................. 91
Rubber elements and fastening screws - Check....................................... 91
Battery - Check electrolyte level................................................................ 91
Battery cell ................................................................................................ 92
Air conditioning (Optional)
- Inspection................................................................................................ 92
Maintenance measures - 500 h ............................................................................................. 93
Replacing the fuel filter.............................................................................. 93
Rear axle differential - Check oil level....................................................... 94
Rear axle drop box - Check oil level ......................................................... 94
Rear axle planetary gears - Check oil level............................................... 95
Drum gearbox - Checking the oil level ...................................................... 95
Drum cartridge - Checking the oil level ..................................................... 96
Drum cartridge - Cleaning the ventilation screw ....................................... 97
Radiator - Check/Cleaning ........................................................................ 97
Bolted joints - Checking tightening torque................................................. 97
Rubber elements and fastening screws - Check....................................... 98
Battery - Check electrolyte level................................................................ 98
Battery cell ................................................................................................ 99
Air conditioning (Optional)
- Inspection................................................................................................ 99
Controls and moving joints - Lubrication ................................................. 100
Fuel pre-filter - Cleaning.......................................................................... 100
Diesel engine - Oil and Filter change ...................................................... 101
Steering chain and seat bearing - Lubrication......................................... 101
Seat bearing - Lubrication ....................................................................... 102
Maintenance - 1000h ........................................................................................................... 103
Hydraulic filter - Replacement ................................................................. 103
Rear axle differential - Check oil level..................................................... 104
Rear axle drop box - Check oil level ....................................................... 104

2000h-Maintenance
4812161901_B.pdf2018-07-10
Rear axle planetary gears - Check oil level............................................. 105
Drum gearbox - Checking the oil level .................................................... 105
Drum cartridge - Checking the oil level ................................................... 106
Drum cartridge - Cleaning the ventilation screw ..................................... 107
Radiator - Check/Cleaning ...................................................................... 107
Rubber elements and fastening screws - Check..................................... 107
Battery - Check electrolyte level.............................................................. 108
Battery cell .............................................................................................. 108
Air conditioning (Optional)
- Inspection.............................................................................................. 109
Replacing the fuel filter............................................................................ 109
Controls and moving joints - Lubrication ................................................. 110
Fuel pre-filter - Cleaning.......................................................................... 110
Diesel engine - Oil and Filter change ...................................................... 111
Steering chain and seat bearing - Lubrication......................................... 111
Seat bearing - Lubrication ....................................................................... 112
Bolted joints - Checking tightening torque............................................... 112
Hydraulic reservoir - Draining.................................................................. 113
Fuel tank - Drainage................................................................................ 114
Rear axle differential - Oil change........................................................... 114
Rear axle drop box - Oil change ............................................................. 115
Rear axle planetary gear - Oil change .................................................... 115
Air conditioning (Optional)
Fresh air filter - Change .......................................................................... 116
Steering hitch - Tightening ...................................................................... 117
Maintenance - 2000h ........................................................................................................... 119
Hydraulic filter - Replacement ................................................................. 119
Rear axle differential - Check oil level..................................................... 120
Rear axle drop box - Check oil level ....................................................... 120
Rear axle planetary gears - Check oil level............................................. 121

2000h-Maintenance
4812161901_B.pdf 2018-07-10
Drum gearbox - Checking the oil level .................................................... 121
Hydraulic reservoir - Oil change.............................................................. 122
Drum cartridge - Checking the oil level ................................................... 122
Drum cartridge - Cleaning the ventilation screw ..................................... 123
Rubber elements and fastening screws - Check..................................... 124
Battery - Check electrolyte level.............................................................. 124
Air conditioning (Optional)
- Inspection.............................................................................................. 124
Replacing the fuel filter............................................................................ 125
Automatic Climate Control (Optional)
- Overhaul ............................................................................................... 125
Controls and moving joints - Lubrication ................................................. 126
Fuel pre-filter - Cleaning.......................................................................... 126
Radiator - Check/Cleaning ...................................................................... 127
Battery cell .............................................................................................. 127
Drum cartridge - Oil change .................................................................... 128
Drum gearbox - Oil change ..................................................................... 129
Steering hitch - Tightening ...................................................................... 130
Drying filter - Check................................................................................. 130
Compressor - Check (Optional) .............................................................. 131
Air conditioning (Optional)
Fresh air filter - Change .......................................................................... 131
Steering hitch and Steering cylinders - Check ........................................ 132
Forward/Reverse lever
- Lubrication ........................................................................................... 132
Bolted joints - Checking tightening torque............................................... 133
Rear axle planetary gear - Oil change .................................................... 133
Rear axle drop box - Oil change ............................................................. 134
Rear axle differential - Oil change........................................................... 134
Fuel tank - Drainage................................................................................ 135
Hydraulic reservoir - Draining.................................................................. 135