Terex AL4L Setup guide

Operator's Manual
A
L4L
ANSI/CSA
North America
South America
Asia
A
L5L
with
Maintenance
Information
First Edition
Fifth Printing
Part No. 229101

Operator's Manual First Edition • Fifth Printing
AL4L • AL5L Part No. 229101
FrontMatter
Important
Read, understand and obey these safety rules and
operating instructions before operating this
machine. Only trained and authorized personnel
shall be permitted to operate this machine. This
manual should be considered a permanent part of
your machine and should remain with the machine
at all times. If you have any questions, contact us.
Contact Us:
Internet: www.terex.com
E-mail: [email protected]
Contents
Introduction ........................................................... 1
Symbol and Hazard Pictorials Definitions............. 3
General Safety ...................................................... 5
Work Area Safety.................................................. 9
Legend ................................................................ 15
Controls............................................................... 16
Inspections.......................................................... 18
Operating Instructions......................................... 32
Transport and Lifting Instructions ....................... 38
Maintenance ....................................................... 40
Specifications...................................................... 43
Reporting Safety Defects.................................... 44
Copyright © 2011 Terex Corporation
First Edition: Fifth Printing, May 2015
"Terex" is a registered trademark of Terex USA, LLC in the
USA and many other countries.

First Edition • Fifth Printing Operator's Manual
Introduction
Part No. 229101 AL4L • AL5L 1
Introducti on
Owners, Users and Operators:
Thank you for choosing our machine for your
application. Our number one priority is user safety,
which is best achieved by our joint efforts. We feel
that you make a major contribution to safety if you,
as the equipment users and operators:
1 Comply with employer, job site and
governmental rules.
2 Read, understand and follow the instructions
in this and other manuals supplied with this
machine.
3 Use good safe work practices in a
commonsense way.
4 Only have trained/certified operators,
directed by informed and knowledgeable
supervision, running the machine.
Danger
Failure to obey the instructions and
safety rules in this manual will result
in death or serious injury.
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator’s
manual.
1 Avoid hazardous situations.
Know and understand the safety rules
before going on to the next section.
2 Always perform a pre-operation inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.
You read, understand and obey the
manufacturer’s instructions and safety
rules–safety and operator’s manuals and
machine decals.
You read, understand and obey employer’s
safety rules and worksite regulations.
You read, understand and obey all applicable
governmental regulations.
You are properly trained to safely operate the
machine.

Operator's Manual First Edition • Fifth Printing
Introduction
2 AL4L • AL5L Part No. 229101
Hazard Classification
Decals on this machine use symbols, color coding
and signal words to identify the following:
Safety alert symbol–used to alert
you to potential personal injury
hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death.
Indicates a hazardous situation
which, if not avoided, will result in
death or serious injury.
Indicates a hazardous situation
which, if not avoided, could result
in death or serious injury.
Indicates a hazardous situation
which, if not avoided, could result
in minor or moderate injury.
Indicates a property damage
message.
Intended Use
This machine is intended to be used only to provide
lighting and electrical power to a work site. Use of
this product in any other way is prohibited and
contrary to its intended use.
Safety Sign Maintenance
Replace any missing or damaged safety signs.
Keep operator safety in mind at all times. Use mild
soap and water to clean safety signs. Do not use
solvent-based cleaners because they may damage
the safety sign material.
DANGER
WARNING
CAUTION
NOTICE

First Edition • Fifth Printing Operator's Manual
Symbol and Hazard Pictorials Definitions
Part No. 229101 AL4L • AL5L 3
Symbol and Hazard P ictorials Definiti ons
Read the operator’s
manual
Electrocution hazard Stop engine Earth ground Electrocution hazard
Maintain required
clearance
Explosion / Burn
hazard
Disconnect battery
Read the service
manual
Bodily injury hazard Keep away from
moving parts
Crushing hazard Stay clear of belts and
fan
Burn hazard Explosion / Burn
hazard
Corrosive acid.
Explosion hazard Do not use ether or
other high energy
starting aids on
machines equipped
with glow plugs.
No smoking No flame No flame

Operator's Manual First Edition • Fifth Printing
Symbol and Hazard Pictorials Definitions
4 AL4L • AL5L Part No. 229101
Burn hazard Burn hazard Stay clear of hot
exhaust
Stay clear of hot
surfaces under
cover
Tip-over hazard, tow
speed
Lifting point Tie-down point Carbon Monoxide
hazard
Wear protective
clothing
Retract mast, then
pull pin
Crushing hazard Stay clear of
descending mast
Tip-over hazard Deploy outriggers
before raising mast

First Edition • Fifth Printing Operator's Manual
General Safety
Part No. 229101 AL4L • AL5L 5
General Safety

Operator's Manual First Edition • Fifth Printing
General Safety
6 AL4L • AL5L Part No. 229101

First Edition • Fifth Printing Operator's Manual
General Safety
Part No. 229101 AL4L • AL5L 7

Operator's Manual First Edition • Fifth Printing
General Safety
8 AL4L • AL5L Part No. 229101