OML SMW Autoblok IMG User manual

COPY OF THE ORIGINAL
INSTRUCTION MANUAL
5 AXIS CLAMPING VICE
Code: 10705922 Printed January 2020

2
Overview
General safety instructions 3
Technical data 4
Usage notes 5
Installation 8
Disassembly 12
Spare part list 13
INSTRUCTION MANUAL
5 Axis clamping vice
Index
Thank you for purchasing an Original OML product.
This instruction manual contains the installation and
maintenance of the IMG vice.
OML reserves the right to make changes without notice.
This instruction manual is a part of the work holding and
must be passed to the new owner in case of sale.
This instruction manual may not be in whole or in part-
copied without our written agreement.
Please read the instruction manual carefully before
installation and use and always follow the regulations.
Please note especially the sections which are marked with
the following signs:
• Danger of injury or danger to life if instructions are not
followed.
• Danger of damage to the work holding, the machine or
the components.

3
General Safety Instructions
Danger!
1. Correct use
OML clamping systems work safely and troublefree, if
they are used according to their specification i.e. to clamp
components on machine tools. Any other use can cause
hazards. For any damages resulting herefrom OML is not
responsible.
Danger to the
environment!
General precept sign!
Follow the instructions!
General warning sign!
Warning of risk of
crushing!
Warning of hand injuries!
Warning of suspended
load!
2. Demands on operators
This OML product must be installed, operated and maintai-
ned only by qualifi ed and regularly trained personnel.
4. Transport
Please use suitable lifting gear for product heavier than
16 kg!
5. Safety Precautions
• Maintenance and actuation must be carried out at
stopped machine only.
• Maintenance and set up work must be carried out in
safe areas only.
• During installing, connecting, adjusting, runoff and
testing, it must be ensured, that no accidential actuation
of the clamping unit can be carried out by the worker or
any other persons.
6. Max. speed
The clamping unit is intended for stationary use only, and
must not be used under rotation!
7. Danger of injury
• Danger of injury because of missing accessories.
• When actuating the clamping system there is increased
chrushing hazzard due to the stroke of the moving
components of the clamping system.
• Never reach for the clamping system while the spindle
of machine is rotating.
• Prior to working at the clamping system, make sure, that
the spindle of the machine cannot be started.
• Work pieces that are clamped with too low clamping
pressure, can be ejected!
• Excessive clamping pressure can cause damage or
breakage of the individual components of teh cklamping
system. Work pieces can be released.
3. Visual inspection
Please check the product for visible damage prior to use!
8. Clamping force
The clamping force of the clamping system can vary, de-
pending on its condition (lubrication and contamination).
The clamping forces have to verifi ed in regular intervals.
Use suitable staic grip force gages.
9. Maintenance
The stationary clamping system has to be maintained in
regular intervals. Check the condition by measuring the grip
force with a grip force gage. Maintenance must be carried
out at stopped machine only.
Replace damaged parts with original OML spare parts only.
Maintenance must be carried out at stopped machine only!
Insuffi cient and improper maintenace voids any warranty
from OML.
10. Environment protection
Danger for environment when handling incorrect! Incorrect
handling of environment hazardous materials, especially
the disposal, may result in environmental damage.
• Always follow below instructions.
• In case environmentally hazardous material
polluted the environment always take suitable ac-
tions immediately. If in doubt, inform the local
authority about the pollution.
The following hazardous materials are used: Lubricants
such as oil and grease can contain poisonous agents. They
must not pollute the environment. The disposal must be
carried out by a suitable waste management company.
For a proper function of the work holding, use original OML
lubricant only.
For any problems or questions please contact
OML directly or one of our authorized offices.
ALL REGULATIONS ACCORDING TO THE PREVIOUS
POINTS MSUT BE OBSERVED. THE USE ON MACHINE
TOOLS HOWEVER, ALWAYS CAUSES SOME RESIDUAL
RISKS, THAT HAVE TO BE ELIMINATED BY THE USER BY
SUITABLE SAFETY ACTIONS.

4
Technical Data
Clamping tolerances
Clamping force
Nm
KN
IMG 160-270
IMG 160-420
IMG 125-220
IMG 125-320
Clamping repeatability +/- 0,01
Clamping forces valid for self-centering, Double clamping, Fixed jaw

5
Usage Notes
YES NO

6
Usage Notes
Clamping types
Double clamping
Fixed jaw
58490710
IMG 125: 2 x M10 x 30mm
IMG 160: 2 x M10 x 40mm
IMG 125: 2 x M10 x 70mm
IMG 160: 2 x M10 x 80mm
IMG 125: 58351719
IMG 160: 58361719
OUT
IN
Self-centering
71107140
4 x M10 x 30mm
2 x M10 x 20mm
OUT
IN
IMG 125: 58350519
IMG 160: 58360519
IN
IMG 125: 58351019
IMG 160: 58361019

7
Usage Notes
Screw cover caps extraction
Screw cover caps extraction
with compressed air
Solution 1
Solution 2
Magnetic extractor
Cod. 71290755

8
Installation
IMG 125 - IMG 160 with APS 140
APS 140 fixing pin kit and key for single use
IMG 125 - IMG 160 with APS 190
APS 190 fixing pin kit and key for single use
COD. 46162355 COD. 46162333
COD. 46162635 COD. 46162333

9
Installation
Use on Lang Quick-Point zero point system
IMG 125-220 = LANG 52 - 96 mm
IMG 125-230 = LANG 96 mm
IMG 160-270 = LANG 96 mm
IMG 160-420 = LANG 96 mm
SECTION A-A

10
Installation
IMG 125 - IMG 160
Pair of clamps
Positioning key for “T” slots
Positioning key
Fixing clamps

11
Installation
Direct mounting on plate or tombstone IMG 125 - IMG 160
TCEI M12x70 screws for all
vice models
Remove screw
protection caps
Example of tombstone mounting

12
Disassembly
IMG 125 - IMG 160
1) Remove the upper middle support
2) Remove the slide stop screws
3) Remove the jaws
4) Remove the screw assembly
complete with slides
1
3
2
4

13
Spare part list
1IMG base 8Bronze ring 15 Stopper ring 22 Cap
2Right slide way 9Elastic ring 16 Cap 23 Sintergrip jaw
3Left slide way 10 Elastic ring 17 Rubber 24 Screw
4Operation screw 11 Stopper screw 18 Key 25 Sintergrip insert
5Left bush 12 Screw 19 Screw 26 Screw
6Right bush 13 Upper support 20 Screw
7Bronze ring 14 Seeger 21 Screw
Complete screw group
IMG 125 - IMG 160
IMG 125-220 - cod. 58359010
IMG 125-320 - cod. 58359020
IMG 160-270 - cod. 58369010
IMG 160-420 - cod. 58369020

14
Note

15
Note

16