Omni TISSUE MASTER 125 User manual

OMNI
TISSUE MASTER
USER MANUAL
REV. B

WARRANTY INFORMATION
This manual is a guide for the use of the Omni International Tissue
Master and accessories.
Data herein has been veried and validated. It is believed adequate for
the intended use of the instrument. If the instrument or procedures
are used for purposes over and above the capabilities specied herein,
conrmation of the validity and suitability should be obtained,
otherwise Omni International does not guarantee results and assumes
no obligation or liability. This publication is not a license to operate
under, or a recommendation to infringe upon, any process patents.
Notes, cautions, and warnings within the text of this manual are used
to emphasize important and critical instructions.
This Omni International product is warranted to be free from defects in
material and workmanship for a period of ONE YEAR from the date of
delivery. Omni International will repair or replace and return free of
charge any part which is returned to its factory within said period,
transportation prepaid by user, and which is found upon inspection to
have been defective in materials or workmanship. For the rst 90 days,
both parts and service are without charge. For the balance of the
period, parts will be provided but service will be charged at
established labor rates. This warranty does not include normal wear
from use; it does not apply to any instrument or parts which have
been altered by anyone other than an employee of Omni International
nor to any instrument which has been damaged through accident,
negligence, failure to follow operating instructions, the use of electric
currents or circuits other than those specied on the plate axed to
the instrument, misuse, or abuse. Omni International reserves the right
to change, alter, modify, or improve any of its instruments without any
obligation whatever to make corresponding changes to any
instrument previously sold or shipped.
THE FORGOING OBLIGATION IS IN LIEU OF ALL OBLIGATIONS AND LIABILITIES
INCLUDING NEGLIGENCE AND ALL WARRANTIES OF MERCHANTABILITY OR
OTHERWISE, EXPRESSED OR IMPLIED IN FACT OR BY LAW, AND STATE OUR ENTIRE AND
EXCLUSIVE LIABILITY AND BUYERS EXCLUSIVE REMEDY FOR ANY CLAIM OF DAMAGES
IN CONNECTION WITH THE SALE OR FURNISHING OF GOODS OR PARTS, THEIR DESIGN,
SUITABILITY FOR USE, INSTALLATION, OR OPERATION. OMNI INTERNATIONAL WILL IN
NO EVENT BE LIABLE FOR ANY SPECIAL OR CONSEQUENTIAL DAMAGES WHATSOEVER,
AND THEIR LIABILITY UNDER NO CIRCUMSTANCES WILL EXCEED THE CONTRACT PRICE
FOR THE GOODS FOR WHICH LIABILITY IS CLAIMED.
2

IMPORTANT SAFEGAURDS
-READ ALL INSTRUCTIONS BEFORE USING.
-SAVE THIS OWNER’S MANUAL.
The Tissue Master has been engineered for economical
functionality as well as safety; however, basic safety precautions and
common sense must always be demonstrated when using any
electrical product. Do not attempt to modify any part of the Tissue
Master. If you experience problems with or have questions about your
Tissue Master, contact your authorized dealer or call Omni at
1-800-776-4431 or 770-421-0058.
-DO NOT allow the machine to be submerged in any liquid.
-DO NOT use in any setting other than an indoor laboratory.
-DO NOT plug power cord into an incorrect outlet.
To reduce the risk of burns, electrocution, re, or injury:
- Use this product only for its intended purpose as described in this
booklet. Do not use attachments not recommended by the
manufacturer.
- DO NOT operate the product if it is damaged in any way.
- Keep this product away from heated surfaces.
DANGER
WARNING
3

TABLE OF CONTENTS
Warranty Information...................................................................................
Section 1. Preparation for Use
1.1 Parts and Accessories..............................................................
1.2 Specications.............................................................................
1.3 Stand-Mounting the Tissue Master....................................
Section 2. Operation.....................................................................................
Section 3. Generator Probe Maintenance
3.1 Disassembly................................................................................
3.2 Bearing Removal.......................................................................
3.3 Reassembly.................................................................................
3.4 Replacement Bearing Run-in...............................................
Section 4. Reorder Information.................................................................
Section 5. Motor Unit Maintenance
4.1 Motor Cleaning..........................................................................
4.2 Brush Replacement..................................................................
Section 6. Troubleshooting.........................................................................
1.1 PARTS AND ACCESSORIES
Remove the Tissue Master and any accessories from their packaging.
If any parts are missing or damaged, call your authorized dealer or call
Omni at 1-800-776-4431 or 1-770-421-0058.
Your Tissue Master includes the following parts and accessories:
1. Assembled Tissue Master Unit with 5mm, 7mm or 10mm Probe
2. Two Spare Bearings (White)
3. Two Spare Flexible Collets (Black)
4. One Collet Wrench
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4
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6
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7
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10
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SECTION 1. PREPARATION FOR USE
1.1 PARTS AND ACCESSORIES (cont.)
Additional stainless steel generator probes are available for the Tissue
Master but are not supplied with the instrument.
Description Part Number
Replacement 5mm x 75mm Stainless Steel Probe F2107-05
Replacement 7mm x 95mm Stainless Steel Probe F2107
Replacement 10mm x 110mm Stainless Steel Probe F2107-10
The Omni Tissue Master is a variable speed, handheld homogenizer. It
combines a high-speed, high-torque motor with an included
autoclavable rotor-stator generator probe.
1.2 SPECIFICATIONS
Motor Drive Unit TM125 TM240
Motor Speed: 5,000 - 35,000rpm 5,000 - 35,000rpm
Capacity: 0.25 - 30mL 0.25 - 30mL
Height (motor only): 15.3cm (6in.) 17.8cm (7in.)
Weight (motor only): 446g (15.7oz.) 535g (18.9oz.)
Electrical
Requirements:
115V@60Hz or
220V@50Hz
115V@60Hz
Standards
Compliance:
220V = CE Certied N/A
Stainless Steel Generator Probes:
Probe
Diameter 5mm 7mm 10mm
Probe
Length 57mm 82mm 82mm
Processing
Capacity 0.05mL-5mL 0.25mL-30mL 1.5mL-100mL
Probe
applications
Liquid/ liquid,
or most tissues
Liquid/ liquid,
or most tissues
Liquid/ liquid, or
most tissues
Minimum
Vessel Inside
Diameter
6mm 8mm 12mm
5

1.3 STAND-MOUNTING THE TISSUE MASTER (Optional)
An optional stand kit (Part # F22000) may be purchased to mount the
Tissue Master. Contact your authorized dealer or Omni International
at 1-800-776-4431 or 1-770-421-0058 to order.
Assemble the stand:
1. Thread the larger rod onto the base plate.
2. Thread the cross-rod into the motor cradle.
3. Assemble the clamp to the vertical rod.
4. Assemble the cross-rod to the clamp.
5. Insert the motor unit into the motor cradle
and tighten the thumb screws.
1. Check that the power switch is in the OFF position.
2. Plug the power cord into an appropriate outlet.
WARNING!: DO NOT attempt to plug a cord into an incompatible
outlet.
3. The bottom of the GENERATOR must be submersed in a liquid
before operation to prevent bearing damage.
4. Turn ON the power switch. The speed progressively increases as the
switch slides away from the“O” mark. Run the motor for the
appropriate amount of time required to homogenize the sample.
Moving the homogenizer up and down within the sample during
processing will increase processing eciency.
5. A simple cleaning of the GENERATOR in between samples may be
accomplished by running the probe in a chlorine bleach solution and
then in distilled water to rinse. The probe must still be cleaned
periodically in accordance with section 3.
WARNING: DO NOT process pathogenic material in an open
container. For assistance, contact your authorized dealer or
Omni International at 1-800-776-4431
SECTION 1. PREPARATION FOR USE
SECTION 2. OPERATION
6

SECTION 3. GENERATOR PROBE & ACCESSORY MAINTENANCE
In order to thoroughly clean the components of the Tissue Master, it
must be disassembled.
3.1 DISASSEMBLY
1. Disconnect the MOTOR from the power source.
2. Unthread the GENERATOR TUBE from the motor unit.
3. Hold down the SHAFT LOCK BUTTON. Use the collet wrench to
loosen (counterclockwise) and remove the COLLET NUT.
4. Remove the steel ROTOR SHAFT from the COLLET NUT and FLEXIBLE
COLLET.
5. If the BEARING is worn, it needs to be replaced (see Section 3.2).
If the BEARING does not need replacing, wipe the rotor shaft with
a cloth or paper towel. Use the included brush to clean inside
the generator tube.
3.2 BEARING REMOVAL
1. Hold the BEARING/ROTOR SHAFT with a pair of pliers.
2. Use a sharp knife to cut the BEARING lengthwise.
3. Peel the BEARING o of the shaft and discard.
WARNING: DO NOT hold the bearing/rotor shaft with bare hands
while cutting.
7
Motor
Generator Tube
Bearing (white)
Rotor Shaft
Collet Nut
Flexible Collet
(black)
Shaft Lock
Button

SECTION 3. GENERATOR PROBE & ACCESSORY MAINTENANCE
3.3 REASSEMBLY
1. Stand the new BEARING at on a table surface and press the smaller
end of the ROTOR SHAFT through the BEARING.
2. Holding the ROTOR SHAFT o the table, push the ROTOR SHAFT
through the hole in the center of the collet wrench and use the wrench
to press the BEARING down the shaft until it snaps into place (the
bearing should feel loose in the bearing seat). (see gures)
4. Slide the COLLET NUT onto the ROTOR SHAFT.
5. Slide the FLEXIBLE COLLET about one centimeter onto the ROTOR
SHAFT.
6. Check that the unit is disconnected from the power source.
7. Insert the ROTOR SHAFT into the MOTOR unit until it stops. Ensure
that the shaft is all the way in the motor unit.
8. Slide the COLLET NUT down the ROTOR SHAFT and thread it onto
the MOTOR unit.
9. Hold down the SHAFT LOCK BUTTON and hand tighten the collet
nut as much as possible. DO NOT use the collet wrench.
10. Slide the GENERATOR TUBE over the ROTOR SHAFT and thread it
onto the MOTOR unit. Firmly hand tighten the tube.
11. See section 3.4 for instructions to run-in the new BEARING. (if the
bearing was not replaced, the Tissue Master is ready for use)
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SECTION 3. GENERATOR PROBE & ACCESSORY MAINTENANCE
3.4 BEARING RUN-IN
If the BEARING was replaced, it must be run-in before use.
1. Immerse 1/3 of the GENERATOR in water and run the MOTOR at a
low speed for one minute.
2. Increase speed at one minute intervals for three minutes
3. Run at full speed for one minute.
4. Disconnect the unit from the power source
NOTE: If the probe is excessively noisy, turn the motor o and return to
step 1.
5. Remove the GENERATOR TUBE and clean the BEARING with the
brush. (DO NOT remove the bearing or collet nut)
6. Re-install the GENERATOR TUBE. The Tissue Master is now ready for
use.
9

SECTION 4. REORDER INFORMATION
This table provides part numbers for Omni Tissue Master replacement
parts. Please call 1-800-776-4431 to order.
PART # DESCRIPTION
20811 Brush Cap
62810 Brush
F2101-05 5mm Generator Tube (steel)
F2101 7mm Generator Tube (steel)
F2101-10 10mm Generator Tube (steel)
F2102 Flexible Collet (black)
F2103-05 5mm Rotor Shaft (steel)
F2103 7mm Rotor Shaft (steel)
F2103-10 10mm Rotor Shaft (steel)
F2104-5 5mm PTFE Bearing (white)
F2104 7mm PTFE Bearing (white)
F2104-10 10mm PTFE Bearing (white)
F2108 Collet Nut
F2109 Collet Wrench
F22000 Stand Assembly
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Motor
Generator Tube
Bearing (white)
Rotor Shaft
Collet Nut
Flexible Collet
(black)
Shaft Lock
Button

SECTION 5. MOTOR UNIT MAINTENANCE
5.1 MOTOR CLEANING
The MOTOR housing may be wiped down with a clean cloth when
disconnected from the power source and not in use. DO NOT use
solvents to clean the unit.
5.2 BRUSH REPLACEMENT
1. Remove Power.
2. Using the driver end of the collet wrench, unscrew and remove
one BRUSH CAP.
3. Pull on the brush spring. The BRUSH and spring will come out as one
assembly. If the spring breaks, turn the MOTOR on its side and tap it
until the BRUSH falls out.
4. Repeat steps 2 and 3 for the other BRUSH.
5. Install the new BRUSHES (with springs) into the MOTOR unit.
6. Re-install the BRUSH CAPS to both sides of the MOTOR unit and
tighten with the collet wrench. The Tissue Master is now ready for use.
WARNING: DO NOT connect the power cord to a power source if it is
worn or damaged. For assistance, call your authorized dealer or Omni
International at 1-800-776-4431 of 770-421-0058.
WARNING: DO NOT attempt to disassemble the motor unit.
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BRUSH (2)
BRUSH CAP (2)

SECTION 6. TROUBLESHOOTING
Do not attempt to service the Tissue Master in a manner other than
those discussed in this manual. For any issue that is unsuccessfully
corrected using this guide, please contact your authorized dealer or
call technical assistance at Omni International at 1-800-776-4431 or
770-421-0058.
PROBLEM CORRECTIVE ACTION
The Tissue Master is plugged in
and turned on but is not
functioning.
-Check power cord connectors
-Check wall socket for power to
the outlet
Motor is turned ON and makes a
“buzzing”sound, but is not
spinning.
-Check that the brushes are not
worn and are correctly installed.
Replace if necessary.
(see Section 4.2)
Motor unit operating speed
declines, stalls intermittently, or
stops completely
-Check that the brushes are not
worn and are correctly installed.
Replace if necessary.
(see Section 4.2)
-Check the condition of the
exible collet and replace if
needed (see Section 3)
Excessive noise during normal
operation
-Check the condition of the
PTFE bearing (white) and
replace if needed
(see Section 3).
-Check the condition of the
exible collet and replace if
needed (see Section 3)
Rotor shaft slides out of the
bottom of the tube.
-Check the condition of the
exible collet and replace if
needed (see Section 3)
12

PROBLEM CORRECTIVE ACTION
Excessive noise during run-in of a
new bearing
-Turn the Tissue Master OFF and
return to step 1 of Section 3.4
PTFE bearing wears quickly -Fluid level may be too low in the
tube.
-Immerse the probe deeper into
the uid.
Excessive splashing in sample
tube
-Fluid level too low for tube size.
SECTION 6. TROUBLESHOOTING
13

NOTES:
14

NOTES:
15

OMNI
TISSUE MASTER
USER MANUAL
935 C Cobb Place Blvd.
Kennesaw, GA 30144
Email: [email protected]
Toll Free: 1.800.776.4431
Phone: [phone]
Fax: [phone]
Patents Pending P/N: 03-203
www.omni-inc.com