Omnicomm Lls 20160 User manual

A-A.$Tiimanni$1,$21004$Narva,$Estonia.$

Tel.:$+372$3569590,$Fax:$+372$3566292$,$e-mail:$info@omnicomm-online.com$

www.omnicomm-online.com$

v1.16$

FUEL!LEVEL!SENSOR!LLS!20160!

Installation!manual!

!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!

!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!Model:!

!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!LLS!20160!–!700!

!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!LLS!20160-1000!

!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!LLS!20160-1500!

LLS!20160-2000!

LLS!20160-2500!

LLS!20160-3000!

Contents

INTRODUCTION.$.................................................................................................................................................$3!

VERY$IMPORTANT.$.............................................................................................................................................$3!

TECHNICAL$SPECIFICATIONS:$..............................................................................................................................$4!

HARDWARE$CONFIGURATION$............................................................................................................................$4!

HARDWARE$INSTALLATION$................................................................................................................................$5!

"#$%!&'!()*+#!,)-$!-)./#0)+!'''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''!5!

"#$%!1'!230--0+4!,)-$"!/#!#,$!5*$-!#/+6!''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''!5!

"#$%!7'!5*$-!#/+6!2$%#,!($/"*30+4!/+2!--"!#*8$!(/360+4'!'''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''!6!

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SOFTWARE$INSTALLATION$................................................................................................................................$10!

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"#$%!&&'!!5*$-!"$+")3!./-083/#0)+!<$(%#E!G!5*--=!''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''!14!

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"#$%!&7'!./-083/#0)+!#/8-$'!'''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''!23!

"#$%!&9'!"$/-0+4!)5!#,$!0+"#/--$2!--"!()2$-!1D&;D!''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''!24!

BRIEF$DESCRIPTION$OF$LLS$MONITOR$SOFTWARE$............................................................................................$26!

"*8C0+2)C"@!'''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''!26!

8*##)+"@!''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''!26!

5*+.#0)+!6$E"!'''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''!26!

REVISION$HISTORY$...........................................................................................................................................$27!

!""#$%&'$A$.....................................................................................................................................................$28!

!""#$%&'$B$......................................................................................................................................................$30!

!""#$%&'$C$......................................................................................................................................................$31!

Introduction.

LLS$Model$20160!<IJKJLMNJK!LLS=!OPQRPS!OJTJO!UJVUWKU!LKJ!UWOPSXUNLNJ!SJTPYJU!ZPNI!VW![WTPV\!]LKNU'!!

#IJ!UJVUWKU!RNPOP^J!NIJ!YL]LYPNPTJ!NJYIVWOW\_!NW!]KWSRYJ!LYYRKLNJ!OPQRPS!OJTJO!SJNJYNPWVU!WM!UNLVSLKS!MLYNWK_!\KLSJ!

20$"$-!)0-!LVS!%$#3)-0*('!

Warning!$

The$LLS$liquid$level$sensors$are$strictly$prohibited$to$use$in$any$liquids$which$are$not$the$factory$grade$carbon$

fuels$or$contain:$BIOFUEL,$METHANOL,$ETHANOL,$UREA$and$similar$aggressive$components$in$pure$form$or$as$

additives$for$factory$grade$carbon$fuels$for$use$in$INTERNAL$COMBUSTION$ENGINES.$$

The$wrong$polarity$(-)$or$(+)$connection$of$power$supply$can$damage$or$destroy$the$device.$$

Prohibited$for$test$or$use$in$water$and$any$other$liquids,$which$are$not$factory$grade$of$carbon$fuels.$

For$evaluation$purposes,$it$is$acceptable$to$use$the$sensor$in$any$kind$of$mineral$or$lube$oil.$

Fit$the$plastic$insulation$cap$on$the$end$of$the$central$rod$after$installation$accordingly$with$installation$guide.$

To$be$installed,$calibrated,$tested$only$by$qualified$authorized$person$(installer,$technician,$mechatronic).$

Positive$(+)$of$board$power$supply$should$be$connected$through$enclosed$fuse$in$the$point$of$connection.$

VERY IMPORTANT.

Before$any$“wet”$testing$of$LLS$20160$(even$if$you$don’t$cut$its$tube),$it’s$necessary$to$take$off$transportation$

rubber$sealing$ring$and$install$Insulating$cap$(enclosed).$See$four$photos$below.$

Transportation$rubber$

sealing$ring$at$the$end$

of$LLS$20160$tube$and$

central$rod$

Transportation$rubber$

sealing$ring,$pulled$

out$of$the$tube$

End$of$the$tube$and$

central$rod,$without$

transportation$rubber$

sealing$ring$

End$of$the$tube$and$

central$rod,$with$

installed$Insulating$cap$

Detailed$instruction$how$to$cut$LLS$tube$and$install$insulating$cap$will$be$described$at$page$7$of$this$manual.$

Technical specifications:

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%WZJK!YWVUR[]NPWV`!C!!!!!!!!![La!D`9!

)RN]RN!PVNJKMLYJ@!

%I_UPYLO!OJTJO!!!!!!!3"X171!LVS!$0/<3"=X9A:!

"]JJS!WM!SLNL!NKLVU[PUUPWV`!b]U!!!!!!!&1DD`!19DD`!9ADD`!>1DD`!B;DD`!!

!!!!!!!!&99DD`!&B1DD`!7A9DD`!:>;DD`!&&:1DD!

(WSJ!WM!W]JKLNPWV!!!!!!!!YWVNPVRWRU!

2PUYKP[PVLNPWV!<KJUWORNPWV=`!]WPVNU!!!!!&c9DB:!

)MMUJN!WM!NIJ!SP\PNLO!UYLOJ`!]WPVNU!!!!!Dc&D17!

3LNPW!JKKWK!WM!NIJ!OJTJO!SJNJYNPWV@!

3LNJ!WM!L[bPJVN!NJ[]JKLNRKJ!YILV\J!G!;D!de!c!f!;D!de`!g![La!hD`A!

3LNJ!WM!L[bPJVN!NJ[]JKLNRKJ!YILV\J!G!;D!de!c!f!ADde`!g![La!!h&`D!

)]JKLNPWV!NJ[]JKLNRKJ`!.!!! ! !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! G9D`D!c!fAD`D!

#J[]JKLNRKJ!KLV\J!<YKPNPYLO!]WPVNU=`!.!!!!!!!!!!!!!!!!!!!!! G;D`D!c!fA:`D!

2RUN!LVS!ZLNJK!]KWNJYNPWV!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!0%:>!

#P[J!PVNJKTLO!WM!SLNL!WRN]RN!PV!FLRNW[LNPYH![WSJ`!UJYWVSU! ! &c1::!

Hardware configuration

)]JKLNPWV!]KPVYP]OJ@!YL]LYPNPTJ'!

)RN]RN@!3"X171!LVS!$0/X9A:!PVNJKMLYJU'!

"NLVSLKS!]KWbJ!OJV\NIU@!>DD`!&DDD`!&:DD`!1DDD`!1:DD`!7DDD![['!

--"!YWVNKPbRNJU!NZW!<3"X171!LVS!$0/X9A:=!SLNL!WRN]RN!PVNJKMLYJU`!UJOJYNLbOJ'!

#IJUJ!UJVUWKU!ILTJ!\LOTLVPY!PVUROLNPWV!bJNZJJV!]WZJK!UR]]O_!YPKYRPNU`!!

PVNJKMLYJiU!OPVJU!LVS![JLURKPV\!]LKN`!PVYORSPV\!\KWRVS!YPKYRPNU!LVS!YJVNKLO!KWS'!!!

(

HARDWARE INSTALLATION

(

Step%1.%Mount%Hole%Location%

(

#IJ!KP\IN![WRVNPV\!OWYLNPWV!MWK!--"!WV!NIJ!NLVj!PU!NIJ![JYILVPYLO!YJVNKJ!WM!NIJ!NLVjkU!R]]JK!]LKN!<5P\RKJ!&L='!!

Figure$1a.$Mounting$location$for$LLS.$

Figure$1b.$Mounting$holes$locations$and$diameters.$

#IJ!ZKWV\!OWYLNPWVU!MWK!--"!LKJ!NIJ!JS\JU!WM!NIJ!NLVjkU!WK!KJUJKTWPKkU!R]]JK!]LKN'!CKWV\!--"!OWYLNPWV![P\IN!KJURON!PV!

U]RKPWRU!SKLPVPV\!LVS!MRJOOPV\!<5P\'!&L='!0V!UW[J!YLUJU!WM!TJIPYOJkU!YWVMP\RKLNPWV!PNiU!P[]WUUPbOJ!NW!\JN!NW!NIJ![JYILVPYLO!YJVNJK!

WM!NIJ!NLVjkU!<WK!KJUJKTWPKkU=!R]]JK!]LKN'!0V!NIPU!YLUJ!NIJ!NLVj!UIWROS!bJ!SPU[WRVNJS!WMM!NIJ!TJIPYOJ!MWK!NIJ!YWKKJYN!<LVS!JLU_=!

--"!PVUNLOOLNPWV'!

Step%2.%Drilling%holes%at%the%Fuel%Tank%

(

Figure$2a.$Hole$Saw$for$main$hole,$35$mm$

diameter,$general$view.$$$

(

Figure$2b.$Hole$Saw$35$mm$diameter,$view$from$the$tip$of$drill$bit.$$

(

Figure$2c.$Drilling$the$main$hole$at$the$fuel$tank$(the$hole$saw$

here$is$similar$with$Figures$2a,$2b$hole$saw,$but$not$the$same).$

$$$$$$$$$$$$$$$$$$$$Figure$2d.$$The$main$hole$is$done.(

(

((((

#IJ![LPV!IWOJ!PU!SKPOOJS!ZPNI!,WOJ!"LZ!7:![[!SPL[JNJK`!RUPV\!JOJYNKPY!SKPOO'!#IJ!UJVUWKiU!NRbJ!UIWROS!bJ!YRN!LYYWKSPV\O_!ZPNI!

NIJ!LSlRUNJS!SJ]NI!WM!MRJO!NLVj!<JaLYN!SJ]NI!WM!NIJ!MRJO!NLVj`![PVRU!A!G!&D![[='!!

5WRK!U[LOO!IWOJU!MWK!--"!MPaPV\!UYKJZU!LKJ!SKPOOJS!ZPNI!9'D![[!SPL[JNJK!SKPOO!bPN`!LYYWKSPV\O_!ZPNI!5P\RKJ!&b'!3RbbJK!\LUjJN!<PN!PU!

UJJV!LN!5P\RKJU!1Y!LVS!1S`!bP\!]IWNW!WM!3RbbJK!\LUjJN!PU!LN!5P\RKJ!BS=!YLV!bJ!RUJS!LU!]KWNWN_]J!MWK!YKJLNPV\!JaLYN!SKPOOPV\!]LNNJKV'!

)NIJKZPUJ!MWK![LKjPV\!WM!NIJ!IWOJU!YLV!bJ!RUJS!MPaPV\!]OLNJ!WM!--"!IJLS'!

Step%3.%Fuel%Tank%depth%measuring%and%LLS%tube%marking.%

(

Figure$3a.$$Measuring$of$the$$Fuel$Tank’s$depth$$

$$$$$(from$the$bottom$to$the$top$of$the$Tank’s$top$plate).$$$$$$$$$$$$$$$$$$$$$$$$$(

(((Figure$3b.$$Marking$the$cutting$line$of$$LLS$tube$

(((((Measurement$Fig.$3a,$minus$8-10$mm='!!!

(

Step%4.%LLS%tube%cutting!

--"!NRbJ!ZLU!YLV!bJ!YRN!b_!LV_!URPNLbOJ!NWWO'!8JOWZ!LKJ!]IWNWU!WM!--"!NRbJ!YRNNPV\!ZPNI!]P]J!YRNNJK!<5P\RKJ!9L=!LVS!ILVS!

ULZ!<5P\RKJ!9b='!Central rode and tube MUST be the same length.!

(

Figure$4a.$$Cutting$LLS$tube$with$pipe$cutter$

(central$rod$should$be$cut$with$another$tool,$for$example,$with$

hand$saw,$Figure$4b).$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$(

Figure$4b.$$Cutting$LLS$tube$with$hand$saw.(

Minimum$length$of$the$sensor’s$tube$and$rod$cannot$be$less$than$150$mm.$

/MNJK!NIJ!UJVUWK!NRbJ!ZLU!YRN!MWK!]KW]JK!OJV\NI`!NIJ!PVUROLNPWV!YL]!UIWROS!bJ!MPOOJS!ZPNI!UJLOLVN!<UPOPYWV!YW[]WRVS=!MWK!!!!!!!!!!!!¼$

volume!LVS!MPN!WV!YWKJ!KWS!<UJJ!NIJ!VJaN!UNJ]='!!2)!+)#!%*#!/+E!"$/-/+#!0+!#*8$'!!

Step%5.%LLS%tube%insulation%cap%fitting.%

(

Figure$5a.$Cut$LLS$tube,$close$view.$$$$$$$$$$$$$$$$$$$$$$$$$$$$$(

Figure$5d.$Inserting$sealant$in$the$hole$of$

the$cap$-$beginning.$

Figure$5c.$Inserting$sealant$in$the$hole$of$

the$cap$-$continuation.(

$$$$$$$$$$$$

(

Figure$5d.$Insulating$cap$view$after$

applying$silicone.$$$$$$$$$$$$$$(

Figure$5e.$$Insulating$cap$is$almost$in$

position.$$$$$$$$$$$$$$$$$$$

Figure$5f.$$Insulating$cap$in$position.(

/MNJK!MPNNPV\!NIJ!YL]!_WR!VJJS!NW!ZLPN!&DX&:![PVRNJU!MWK!mURKMLYJ!UjPVm!WM!UPOPYWVJ'(

Step%6.%Installation%(fitting)%procedure.%

"JVUWK!PVNJVSU!NW!bJ!MPNNJS!WV!NIJ!MRJO!NLVjU!WM!NIJ![WNWK!TJIPYOJ`!IJLT_!JQRP][JVN`!WK!UNWKL\J`!NKLVU]WKN!NLVjU'!!

+JJS!NW!SJMPVJ!NIJ!]OLYJ!WM!MPNNPV\!LVS!ZL_!WM!MLUNJVPV\!bJMWKJ!PVUNLOOLNPWV!LYYWKSPV\!NW!NIJ!SJUP\V!WM!NIJ!MRJO!NLVj'!"W[J!U[LOO!

L[WRVN!WM!UPOPYWVJ![RUN!bJ!L]]OPJS!NW!NIJ!bWNI!UPSJU!WM!KRbbJK!\LUjJN!bJMWKJ!MPVLO!MPNNPV\!<MP\RKJ!;=@!

Figure$6.$Rubber$gasket$with$applied$silicone$sealant.!

/MNJK!L]]O_PV\!LVS!bJMWKJ!MPVLO!MPNNPV\`!_WR!LOUW!VJJS!NW!ZLPN!&DX&:![PVRNJU!MWK!mURKMLYJ!UjPVm!WM!UPOPYWVJ'!

There%are%3%options%of%fastening:%

Option$1:$Metal$made$tank$or$plastic$tank,$the$wall$thickness$up$to$3,0$mm'!

#IJ!:!IWOJU!UIWROS!bJ!SKPOOJS!<WVJ!YJVNKLO!MWK!NIJ!]KWbJ!PVUJKNPWV!LVS!9!ULNJOOPNJ!IWOJU!MWK!MLUNJVPV\='#IJ!KPTJNU!ZPNI!UYKJZ!LKJ!

MPNNJS!PV!NIJ!MLUNJVPV\!IWOJU!<9!]PJYJU='#IJV!UJVUWK!PU!MPNNJS!WV!NIJ!NLVj!LVS!MLUNJV!ZPNI!UYKJZU.$

Option$2:!Metal$made$tank,$the$wall$thickness$more$than$to$3,0$mm'!

#IJ!:!IWOJU!UIWROS!bJ!SKPOOJS!<WVJ!YJVNKLO!MWK!NIJ!]KWbJ!PVUJKNPWV!LVS!9!ULNJOOPNJ!IWOJU!MWK!MLUNJVPV\='!

#IJ!NIKJLS!UP^J!(:!<[JNKPY=!UIWROS!bJ![LSJ!PV!NIJ!MLUNJVPV\!IWOJU!<9!]PJYJU='#IJV!UJVUWK!PU!MPNNJS!WV!NIJ!NLVj!LVS!MLUNJVU!ZPNI!

(:!UYKJZU.$

Figure$6a.$Four$marks$for$7mm$holes$are$

done.$

Figure$6b.$7$mm$diameter$holes$are$

done.$

Figure$6c.$7$mm$diameter$(for$M5$round$

nuts)$round$nuts$are$in$position,$ready$to$be$

fixed.$

$$$

Figure$6d.$Nut$Riveter$is$ready$to$work,$

general$view$

Figure$6e.$Nut$Riveter$is$ready$to$work,$

close$view$(round$M5$nut$is$in$position$

already).$

Figure$6f.$Round$nut$is$inserted$in$7mm$

diameter$hole,$ready$to$be$riveted.$

Figure$6g.$Four$nuts$are$in$positions,$

(ready$to$be$tighten),$rubber$gasket$is$in$

position$as$well.$Close$view$of$one$bolt,$

washers$and$rubber$gasket.$

Option$3:$Plastic$made$tank,$wall$thickness$more$than$to$3,0$mm'!

#IJ!:!IWOJU!UIWROS!bJ!SKPOOJS!<WVJ!YJVNKLO!MWK!NIJ!]KWbJ!PVUJKNPWV!LVS!9!ULNJOOPNJ!IWOJU!MWK!MLUNJVPV\='!!

"]JYPLO!SKPOOPV\!LSL]NJK!<YKWZV!SKPOO!bPN!7:![['=!PU!RUJS!NW![LjJ!L!YJVNKLO!IWOJ!PV!LOO!YLUJU'!

SOFTWARE INSTALLATION

Step%7.%UNU%device%installation%procedure:%

)RK!*+*!SJTPYJ!ILU!PVNJKVLO!*"8X"JKPLO!]WKN!bKPS\J`!W]JKLNJS!b_!5#20!5#1713!JOJYNKWVPY!YIP]'!0V!WKSJK!NW!RUJ!*+*!SJTPYJ`!PN!PU!

VJYJUULK_!NW!PVUNLOO!ILKSZLKJ!SKPTJKU!MWK!NIJ!W]JKLNPWV!U_UNJ['!

5WK!CPVSWZU!n%o?PUNL!JaJYRNJ!NIJ!SKPTJK!PVUNLOOLNPWV!MPOJ!MKW[!JVYOWUJS!)[VPYW[[!.2!WK!SWZVOWLS!OLNJUN!TJKUPWV!WM!NIJ!SKPTJK!

MKW[! 5#20! YW[]LV_! ZJb! UPNJ@! INN]@ooZZZ'MNSPYIP]'YW[o2KPTJKUo?.%'IN['! 2KPTJK!MWK! CPVSWZU! >! UIWROS! bJ!PVUNLOOJS!

LRNW[LNPYLOO_'!5WK!WNIJK!W]JKLNPWV!U_UNJ[U`!RUJ!NIJ!PVSPYLNJS!OPVj!NW!MPVS!VJYJUULK_!SKPTJK'!

(

Step%8.%%OMNICOMM%LLS%Monitor%package%installation%procedure:%

(

8JMWKJ!PVUNLOOLNPWV!WM!)(+0.)((!--"!(WVPNWK!_WR!VJJS!NW!SWZVOWLS!NIPU!UWMNZLKJ!MKW[!)[VPYW[[!ZJbUPNJ!WK!MKW[!

)[VPYW[[!.2'(

.OPYj!PYWV!NW!UNLKN!PVUNLOOLNPWV!]KWYJSRKJ'!"JJ!UYKJJVUIWN!bJOWZ'!

.OPYj!F0!/\KJJH!NW!YWVNPVRJ'!"JJ!"YKJJVUIWN!bJOWZ'!

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