Omron XPECTIA FZD User manual

1Xpectia FZD
Experience the 3rd dimension
Xpectia FZD
• Simultaneous 2D and 3D inspections
• Easy calibration
• Long distance inspections
• Real colour sensing
Basic Configuration
Controllers
■Controller Integrated with LCD
3D Vision Camera
FZD-STC2M
FZD-CAL
FZD-500-10/FZD-505-10
High-resolution, low-distortion Lenses
FZ-LEH Series
To uch Pen (accessory)
(Two Cablesrequired.)
Controllers
Cameras
CameraCable
Digital Camera
FZ-SC2M/FZ-S2M
(Two Cameras of the same model are required.)
Integrated Camera
3D CameraBase Plate
FZD-CBS
FZD-CBM
FZD-CBL
Note: The Intelligent Cameraand Autofocus Cameracan be connected for 2D measurements.
Separate Cameras
CameraCable FZ-VS
Bend-resistant CameraCable FZ-VSB
Right-angle CameraCable FZ-VSL
Long-distance CameraCable FZ-VS2
Long-distance Right-angle CameraCable FZ-VSL2
FZ-M08 FZ-VM
LCD Monitor Monitor Cable
Mouse or Trackball
(commercially available
deviceswith USB interface)
Input Devices
Box-type Controller
FZD-550-10/FZD-555-10
High-luminance Pattern Lighting
FZD-LTW
FZD-LTPW
CCTV Lenses
3Z4S-LE Series
Illumination
3D Calibration Tool

2Vision Sensor
CCTV Lenses
For High-luminance Pattern Lighting
Model
Extension tubes
Precautions
• Do not use the 0.5-mm, 1.0-mm, and 2.0-mm Extension
Tubes attached to each other. Since these Extension Tubes
are placed over the threaded section of the Lens or other
Extension Tube, the connection may loosen when more
than one 0.5-mm, 1.0-mm or 2.0-mm Extension Tube are
used together.
• Reinforcement may be required for combinations of
Extension Tubes exceeding 30 mm if the Camera is subject
to vibration.
High-resolution, Low-distortion Lenses
Model
Note: The 5-mm Extension Tubes (3Z4S-LE ML-EXR) cannot be used with FZ-LEH25 Lenses.
Lens model 3Z4S-LE
ML-0614
3Z4S-LE
ML-7527
3Z4S-LE
ML-10035
Appearance
Focal length 6 mm 75 mm 100 mm
Brightness F1.4 F2.7 F3.5
Filter size M27 P0.5 M30.5 P0.5 M30.5 P0.5
Model 3Z4S-LE-ML-EXR
Contents Set of 7 tubes (40 mm, 20 mm, 10 mm, 5 mm, 2.0 mm,
1.0 mm, and 0.5 mm)
Maximum outer diameter: 30 mm dia.
30
30 dia.42.5
32 dia.
3
2 dia.43.9
Lens model FZ-LEH5 FZ-LEH8FZ-LEH12 FZ-LEH16 FZ-LEH25 FZ-LEH35 FZ-LEH50 FZ-LEH75 FZ-LEH100
Appearance
Focal length 5 mm 8mm 12.5 mm 16 mm 25 mm 35 mm 50 mm 75 mm 100 mm
Brightness F2.8F1.4 F1.4 F1.4 F1.4 F2 F2.8F2.5 F2.8
Filter size M40.5 P0.5 M27.0 P0.5 M27.0 P0.5 M27.0 P0.5 M27.0 P0.5 M27.0 P0.5 M27.0 P0.5 M34.0 P0.5 M40.5 P0.5
42 dia.38.7 34 dia.41.6 34 dia.37.0 33 dia.36.5 33 dia.39.5 34 dia.36.5 34 dia.55.0 36 dia.51.0 42 dia.70.0

3Xpectia FZD
Ordering Information
Item Description Model Remarks
Controllers Controller integrated
with LCD
NPN FZD-500-10 –
PNP FZD-505-10
Box-type Controller NPN FZD-550-10
PNP FZD-555-10
Cameras 3D Vision Camera Color FZD-STC2M Integrated Camera (installation distance: 24 cm max.)
Digital Camera Monochrome FZ-S2M 2-million-pixels (lens required)
Color FZ-SC2M 2-million-pixels (lens required)
3D Camera Base Plate Short-distance Version FZD-CBS Installation distance of up to 30 cm
Medium-distance Version FZD-CBM Installation distance of 30 cm to 1 m
Long-distance Version FZD-CBL Installation distance of 1 m to 2 m
Lenses High-resolution, Low-distortion Lenses FZ-LEH5/LEH8/LEH12/
LEH16/LEH25/LEH35/
LEH50/LEH75/LEH100
For 2-million-pixel camera
CCTV Lenses 3Z4S-LE Series For High-luminance Pattern Lighting
3D Calibration Tool FZD-CAL –
High-luminance
lighting
Line pattern FZD-LTW White LEDs
Custom pattern FZD-LTPW White LEDs
Cable Camera Cable FZ-VS Cable length: 2 m, 5 m, or 10 m
Bend-resistant Camera Cable FZ-VSB Cable length: 2 m, 5 m, or 10 m *1
*1. The 10-m Cable cannot be connected to the FZD-STC2M or FZ-S_ 2M.
Right-angle Camera Cable *2
*2. This Cable has an L-shaped connector on the Camera end.
FZ-VSL Cable length: 2 m, 5 m, or 10 m
Long-distance Camera Cable FZ-VS2 Cable length: 15 m
Long-distance Right-angle Camera Cable FZ-VSL2 Cable length: 15 m
Cable Extension Unit FZ-VSJ Up to two Extension Units and three Cables
can be connected.
(Maximum cable length: 45 m *3)
*3. The maximum cable length depends on the Camera being connected, and the model and length of the Cable being used.
Monitor Cable FZ-VM Cable length: 2 m or 5 m
Parallel Cable FZ-VP Cable length: 2 m or 5 m
Peripheral
Devices
LCD Monitor FZ-M08For Box-type Controllers
USB Memory 256 MB FZ-MEM256 Capacity: 256 MB
1 GB FZ-MEM1G Capacity: 1 GB
VESA attachment FZ-VESA For installing Controller Integrated with LCD
Desktop Stand FZ-DS For installing Controller Integrated with LCD
Mouse – Recommended Products (Optical Mouse)
• Microsoft Corporation:
Compact Optical Mouse, U81 Series
External Lighting 3Z4S-LT series –
Strobe Controller (for FZ Series Vision Sensors) 3Z4S-LT MLEK-C100E1TS2 • Required when using a Separate Camera and
High-luminance Pattern Lighting.
•Required when controlling the 3Z4L-LT
External Lighting with the Controller.

4Vision Sensor
Optical Chart
Standalone Digital Camera
Ratings and Specifications
Controllers
Model NPN Output FZD-500-10 FZD-550-10
PNP Output FZD-505-10 FZD-555-10
Connected Camera FZD-STC2M, FZ-S2M, FZ-SC2M, FZ-S, or FZ-SC
No. of Cameras 4 Cameras (Two Integrated Cameras)
Processing resolution 1,600 x 1,200 (H x V) (When connected to a 2-million-pixel Camera)
No. of scenes 32
Number of logged images *1
*1. The number of logged images will vary then connecting multiple Cameras with different models.
With Two Cameras (one Integrated Camera) connected: 19,
With Four Cameras (two Integrated Cameras) connected: 9
Operation Touch pen, mouse, etc. Mouse or similar device
Settings Create series of processing steps by editing the flowchart (Help messages provided).
Serial communications RS-232C/422: 1 channel
Network communications Ethernet 100BASE-TX/10BASE-T
Parallel I/O 11 inputs (RESET, STEP, DSA, and DI 0 to 7),
26 outputs (RUN, BUSY, GATE, OR, READY, ERROR, STGOUT 0 to 3, and DO 0 to 15)
Monitor interface Integrated Controller and LCD 12.1 inch TFT color LCD
(Resolution: XGA 1,024 x 768dots)
Analog RGB video output, 1 channel
USB interface 4 channels (supports USB 1.1 and 2.0)
Power supply voltage 20.4 to 26.4 VDC
Current
consumption
Connected to FZD-STC2M 4.9 A max.
Connected to FZ-S_ 2M
Ambient temperature range Operating: 0 to 45°C, 0 to 50°C *2,
Storage: -20 to 65°C (with no icing or condensation)
*2. The operating mode can be switched from the Controller Menu settings.
Ambient humidity range Operating and storage: 35% to 85% (with no condensation)
Weight Approx. 3.4 kg Approx. 1.9 kg
Accessories Touch pen (one, inside the front panel), Please Read
First, Instruction Manual (Setup), 6 mounting brackets
Please Read First, Instruction Manual (Setup)
30
100
1000
10000
107 100 1000
t1.5
t0
t2
t0
t5
t0
t10
t10
t10
t5
t5
t2
t1
t0
t15 t10
t5
t5 t1
t20
t2 t1
t0
t30t25 t20 t15 t10
t5
t0
t40 t35t30t20
t1
t50 t45 t40 t25 t20
t5
t1
t15
t1
t1
t0.5
t0.5
t1
t2
t2
t2
t2
t0
t0
t0
t10
t10
t15
t15
t25
t30
t35
t5
Cameradistance (mm)
FZ-LEH5
FZ-LEH8
FZ-LEH12
FZ-LEH16
FZ-LEH25
FZ-LEH35
FZ-LEH50
FZ-LEH75
FZ-LEH100
Note: The 5-mm Extension Tubes(3Z4S-LE ML-EXR) cannot be used with FZ-LEH25 Lenses.
Field of vision (mm)
Straight CameraDiagonal Camera
Cameradistance
Field of vision
Field of vision
Meaning of Optical Chart
Select a lens for the Straight Camera according to the field
of vision and camera installation distance.
Fit the Diagonal Camera with the same lens as the Straight
Camera.

5Xpectia FZD
Cameras
High-luminance Pattern Lighting
Optical Chart
For High-luminance Pattern Lighting
FZD-STC2M FZ-S2M FZ-SC2M
Measurements 3D measurements 3D and 2D measurements
Image elements Interline transfer reading all pixels, 1/1.8-inch CCD image elements
Color/Monochrome Color Monochrome Color
Effective pixels 1600 × 1200 (H × V)
Pixel size 4.4 x 4.4 µm
Shutter function Electronic shutter; select shutter speeds from 1/10 to 1/50,000 s
Partial function 12 to 1200 lines
Frame rate (image read time) 30 fps (33.3 ms)
Field of vision 84.8mm *1
*1. Tolerance: ±5% max. The vertical field of vision of camera 0 at an installation distance of 240 mm.
Select a lens according to the field of vision and installation distance.
Installation distance 240 mm
XYZ measurement precision ±0.1 mm *2
*2. When 3D calibration is performed with an OMRON standard target and measurements are taken using the same environment (reference value).
–
Ambient temperature range Operating: 0 to 40°C, Storage: -25 to 65°C (with no icing or condensation)
Ambient humidity range Operating and storage: 35% to 85% (with no condensation)
Weight Approx. 1.3 kg Approx. 76 g
Accessories Instruction Sheet
FZD-LTW FZD-LTPW
Power consumption 11 W
Ambient temperature range Operating: 0 to 50°C, Storage: -25°C to 60°C (with no icing or condensation)
Ambient humidity range Operating and storage: 35% to 85% (with no condensation)
Installation distance Select the CCTV lens according to the field of vision and installation distance *1
*1. Refer to Optical Chart
LED Class (light section) *2
*2. Applicable standards: IEC 60825-1:1993 + A1:1997 + A2:2001, EN 60825-1:1994 + A1:2002 + A2:2001.
Class 2
Weight Approx. 450 g (Including installation base)
Accessories Instruction Sheet, 4 installation screws, ferrite core, hexagonal wrench.
Illuminated size (mm)
Illumination distance (mm)
100
1000
5000
310 100 400
t5
t0
t0
t2
t10
t20
t25
t40
t15
t50
t30
t0
t25
3Z4S-LE
ML-5018
ML-7527
ML-10035
t20
t25
t35
t45
t50
t60
t40
t35t30
t40 t35t30
t45
t5
t2
t0.5
t10
t1.5
t1
t2
t5
t10
t15
t20
t15

6Vision Sensor
Dimensions
Controller Integrated with LCD
FZD-50_-10
Box-type Controller
FZD-55_-10
High-luminance Pattern Lighting
FZD-LTW/LTPW
3D CameraBase
FZD-CBS
3D CameraBase
FZD-CBM/CBL
165
90
190
8
11 126
17 80
33
(6.8)
11.5
80 17
1
1
1126
(15.45)
(68) (68)
100
64
26
13
1854
(39)
246
296
130
110
7
6
68
Four,
M4 mounting holes
with adepth of 6 mm
(7)
(6)
+
-
12.8 (28.4)10
33
(163.5)
104
20
120 120
20
120 120
308
260
3.50
188
68 6
198
36
656
8
40
(34.30)
20°
20°
60
64
50
50
19
Six, M6 Allen bolts
(16.90)
33
9.30
46
10
90 10
11.30
(5.90)
L
L: FZD-CBM 500 mm
FZD-CBL 800 mm
55 65
31
61.5
64 5.5
(21.1)
(1000)
(100)
27.520
10
86
75 57.50
47.50
28
38
42
19
52
28°
27°
27°
19
32
Four,
M4 mounting holes
with adepth of 6 mm
Four, M4 mounting holes
with adepth of 6 mm Four, 20 dia.
Four, M4
mounting
holes
with adepth
of 6 mm
3D Vision Camera
FZD-STC2M
Digital Camera
FZ-S2M
FZ-SC2M
170
175
57.50
24
30
63
4
68
198
188
36
48
70
42
56
40
Four, M4 mounting holes
with adepth of 5 mm
1/4-20UNC with
adepth of 5 mm
29
14.5
12
53.5
47
29
14.5
10.5
12
9.5 9.5
10.5
5.5 40.5
Two, M4 mounting holes
with adepth of 5.5 mm
1/4-20UNC with adepth of 5.5 mm
28
28
6.5
24
C mount
Three, M2 mounting holes
with adepth of 3.0 mm
Two, 34 dia.
Four, 4.60 dia.
Three, M2 mounting holes
with adepth of 3.0 mm
24 dia.
(45 dia.)
(4.9 dia.)
Six, 4.5 dia.
C mount
1/4-20UNC with
adepth of 5 mm
Two, M4 mounting holes
with adepth of 5 mm
Four, M4
Four, 4.60 dia.
1/4 20UNC
25
In the interest of product improvement, specifications are subject to change without notice.Cat. No. Q25E-EN-01
OMRON EUROPE B.V.
Wegalaan 67-69,
NL-2132 JD, Hoofddorp,
The Netherlands
Phone: [phone]
Fax: [phone]
www.industrial.omron.eu