Omron WS02-9094G - V1.0 User manual

Cat. No. W05E-EN-01 Note: Specifications subject to change without notice.
WS02-9094G CX-PROFIBUS Ver. 1.0 OPERATION MANUALCat. No. W05E-EN-01
OPERATION MANUAL
CX-PROFIBUS Ver. 1.0
WS02-9094G
Cat. No. W05E-EN-01
Authorised Distributor:
Printed in Europe
W409-E2-03+CS(CJ)1W-PRM21+OperManual.qxd 21.07.2005 16:28 Seite 1

SYSMAC
WS02-9094G
CX-PROFIBUS Ver.1.0
Operation Manual
Produced July 5, 2005

iv

v
Notice:
OMRON products are manufactured for use by a trained operator and only for the purposes described
in this manual.
The following conventions are used to classify and explain the precautions in this manual. Always
heed the information provided with them.
!DANGER Indicates information that, if not heeded, is likely to result in serious injury or loss of life.
!WARNING Indicates information that, if not heeded, could possibly result in serious injury or loss of
life.
!Caution Indicates information that, if not heeded, could possibly result in minor or relatively serious
injury, damage to the product or faulty operation.
OMRON Product References
All OMRON products are capitalized in this manual. The first letter of the word Unit is also capitalized
when it refers to an OMRON product, regardless of whether it appears in the proper name of the prod-
uct.
The abbreviation Ch appears in some displays and on some OMRON products. It often means word
and is abbreviated as Wd in the documentation.
The abbreviation PLC means Programmable Logic Controller.
Visual Aids
The following headings appear in the left column of the manual to help you locate different types of
information.
Note Indicates information of particular interest for efficient and convenient opera-
tion of the product.
1, 2, 3...Indicates various lists such as procedures, checklists etc.

vi
Trademarks and Copyrights
PROFIBUS, PROFIBUS FMS, PROFIBUS DP, PROFIBUS DP-V1, and PROFIBUS PA are trade-
marks of PROFIBUS International.
Microsoft, Windows, Windows NT, Windows 2000, Windows XP, Windows Explorer and ActiveX are
trademarks of Microsoft Corporation.
Sycon and CIF are trademarks of Hilscher GmbH.
Other product names and company names in this manual are trademarks or registered trademarks of
their respective companies.
The copyright of the PROFIBUS Master Units belongs to OMRON Corporation.
OMRON, 2005
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, o
r
by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission o
f
OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is con-
stantly striving to improve its high-quality products, the information contained in this manual is subject to change without
notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility
for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in
this publication.

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TABLE OF CONTENTS
About this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix
PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi
1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
3 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
4 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii
5 Application Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xiv
6 Conformance to EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvi
SECTION 1
Features and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-1 Overview of PROFIBUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-2 Setting up a PROFIBUS DP Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1-3 CX-Profibus Configurator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
SECTION 2
Configuration Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2-1 Installation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2-2 CX-Profibus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2-3 CS1/CJ1W-PRM21 PROFIBUS Master DTM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
2-4 C200HW-PRM21 PROFIBUS Master DTM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
2-5 Generic Slave Device DTM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
SECTION 3
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
3-1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
3-2 Setting up a network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
3-3 Configuring the Slave Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
3-4 Configuring the Master . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
3-5 I/O Communication Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
3-6 Operating the Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
3-7 Monitoring the Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
SECTION 4
Troubleshooting and Maintenance . . . . . . . . . . . . . . . . . . . . 113
4-1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
4-2 Troubleshooting the Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
4-3 Troubleshooting Using the Error Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Appendices
A Configurator Error and Warning Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

viii
TABLE OF CONTENTS
Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

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About this Manual
This manual describes the CX-Profibus Configurator for the CS1W-PRM21 and CJ1W-PRM21
PROFIBUS DP and PROFIBUS DP-V1 Master Units.
This manual describes CX-Profibus and the PROFIBUS Master and slave DTM supplied with it. how to
operate it. These software components are required to control and operate the CS1/CJ1W-PRM21
PROFIBUS DP and PROFIBUS DP-V1 Master units. or more information on the CS1/CJ1W-PRM21
Master unit, refer to the CS1/CJ1W-PRM21 PROFIBUS Master Units Operation Manual (W409-E2-@).
Please read this manual carefully so that you understand the information provided before using CX-
Profibus and the PROFIBUS Master Units. Start with the precautions in the following section. They
describe the operating environment and application safety measures which must be observed prior to
and when using the PROFIBUS Master Unit.
The sections of this manual are as follows:
Section 1 introduces PROFIBUS and Cx-Profibus.
Section 2 describes Cx-Profibus and the DTMs in detail.
Section 3 describes the operational aspects of CX-Profibus.
Section 4 provides procedures for troubleshooting the PROFIBUS network and the Units.
The Appendices contain information supplementary to the information in the main body of the man-
ual. They are referred to in the various sections as required.
Manual Products Contents Cat. No.
CS-series
Programmable Controllers
Operation Manual
SYSMAC CS-series
CS1G/H-CPU@@-E
Describes the installation and operation of
the CS-series PLCs.
W339-E1-@
CJ-series
Programmable controllers
operation Manual
SYSMAC CJ-series
CJ1G-CPU@@
Describes the installation and operation of
the CJ-series PLCs.
W393-E1-@
CS/CJ-series
Programmable Controllers
Programming Manual
SYSMAC CS/CJ-series
CS1G/H-CPU@@-E, CJ1G-
CPU@@
Describes the ladder diagram programming
instructions supported by CS/CJ-series
PLCs.
W394-E1-@
CS/CJ-series
Programmable Controllers
Instructions Reference Manual
SYSMAC CS/CJ-series
CS1G/H-CPU@@-E, CJ1G-
CPU@@
Describes the ladder diagram programming
instructions supported by CS-series and
CJ-series PLCs.
W340-E1-@
CX-Programmer
Operation Manual
SYSMAC WS02-CXP@@-E
CX-Programmer
Provides information on how to use the CX-
Programmer, programming software which
supports CS1/CJ1-series PLCs.
W414-E1-@
CX-Server
Run Time User Manual
CX-Server Provides information on how to use the CX-
Server communication driver software
which supports CS1/CJ1-series PLCs.
W391-E2-@
CS1/CJ1W-PRM21
Operation Manual
SYSMAC CS/CJ-series
CS1/CJ1W-PRM21
PROFIBUS DP Master Units
Operation Manual
Provides information on how to install and
use the CS1/CJ1-PRM21 PROFIBUS Mas-
ter units.
W409-E2-@
C200H-series PROFIBUS DP
Master Units
Operation Manual
C200HW-PRM21 PROFI-
BUS DP Master Unit
Describes the Installation and Operation of
the C200HW-PRM21 PROFIBUS DP Mas-
ter Units.
W349-E2-@

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!WARNING Failure to read and understand the information provided in this manual may result in per-
sonal injury or death, damage to the product, or product failure. Please read each section
in its entirety and be sure you understand the information provided in the section and
related sections before attempting any of the procedures or operations given.

xi
PRECAUTIONS
This section provides general precautions for using the PROFIBUS Master Units, Programmable Controllers and related
devices.
The information contained in this section is important for the safe and reliable operation of the PROFIBUS Master
Units. You must read this section and understand the information contained before attempting to set up or operate
a PROFIBUS Master Unit and PLC system.
1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
3 Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
4 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii
5 Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiv
6 Conformance to EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvi
6-1 Applicable Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvi
6-2 Concepts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvi
6-3 Conformance to EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvi