ontrac Easytrac EME50 Technical manual

Ontracactuators.com
ACK23-01A
EME/EOE Electric Actuator
Operation Instruction
(for actuators with software release V1.27)
Easytrac

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ontracactuators.com
1. Device Identification
1.1 Actuator ID Label ................................................................................................................................1
1.2 Legend................................................................................................................................................1
2. General
2.1 Application ..........................................................................................................................................3
2.1.1 Purpose of the Manual..................................................................................................................3
2.1.2 Qualification and Training of the Personnel ..................................................................................3
2.1.3 Explosive Atmosphere Zones.......................................................................................................3
2.2 Safety Advice......................................................................................................................................4
2.2.1 Introduction...................................................................................................................................4
2.2.2 Indications of Danger....................................................................................................................4
2.3 Other Safety Advices: .........................................................................................................................5
3. Receiving and Storage
3.1 Condition When Supplied....................................................................................................................6
3.2 Receiving Inspection...........................................................................................................................6
3.3 Warranty .............................................................................................................................................6
3.4 Storage...............................................................................................................................................7
3.5 Return to Factory ................................................................................................................................7
4. Main Components
4.1 Name of Each Component..................................................................................................................8
4.2 Flange Structure and Valve Connection Size......................................................................................9
4.3 Operation............................................................................................................................................9
5. General and Technical Data10
5.1 Technical Data..................................................................................................................................10
5.2 Model and Weight.............................................................................................................................11
5.3 Dimensions.......................................................................................................................................11
5.3.1 Easytrac Basic Type Outline Dimension Drawings (Part-turn) ....................................................11
5.3.2 Easytrac Intelligent Type Outline Dimension Drawings (PART-TURN) .......................................12
5.3.3 Easytrac Intelligent Type Outline Dimension Drawings (Linear)..................................................14
5.3.4 Easytrac Split Type Outline Dimension Drawings.......................................................................14
CONTENTS

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5.4 Key Features.....................................................................................................................................15
5.5 Partial Stroke Test (PST) ..................................................................................................................15
5.6 Position Sensing ...............................................................................................................................16
5.7 Sensitivity Control .............................................................................................................................16
5.8 Remote Controller.............................................................................................................................17
5.9 Serial Communication.......................................................................................................................17
5.10 Smartrac for Asset Management.....................................................................................................17
5.11 QR Code.........................................................................................................................................18
5.12 Actuator Protection..........................................................................................................................18
5.13 Cable Entries ..................................................................................................................................19
6. Installation
6.1 Actuator Check for pre-condition.......................................................................................................20
6.2 Installation Hints................................................................................................................................20
6.3 Hand Crank Force.............................................................................................................................21
6.4 Stop Bolts .........................................................................................................................................22
6.5 Mounting with Base and Lever..........................................................................................................22
7. Electrical Connection
7.1 Electrical Wiring Diagram..................................................................................................................25
7.1.1 Wiring Diagrams of Intelligent Mode (with Control Unit)：...........................................................25
7.1.2 Wiring Diagrams of Base Mode：...............................................................................................26
7.1.3 Wiring Diagrams of Split-Type：.................................................................................................26
7.1.4 Wiring Diagrams of Additional Channel (Control B):....................................................................27
7.1.5 Profibus DP Wiring Diagram：...................................................................................................28
7.1.6 Modbus Wiring Diagram：..........................................................................................................29
7.2 Wiring Steps......................................................................................................................................30
7.2.1 Electrical Wiring：......................................................................................................................30
7.2.2 Wiring Installation of Bus Board (for option)：............................................................................31
7.3 Anti-condensation heater ..................................................................................................................32
7.4 Wire cross section (plug)...................................................................................................................32
7.5 Thread size for cable glands.............................................................................................................32
8. Adjustment
8.1 Mode Selector Switch Instruction......................................................................................................33
8.2 Panel Instruction ...............................................................................................................................33

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8.3 Operation Menu ................................................................................................................................34
9. Alarms and Failures
9.1 Alarm and Failure Messages.............................................................................................................37
10. Product Maintenance
10.1 General.........................................................................................................................................37
11. Service……………………………………………………………………………………………………...…….37

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1. Device Identification
1.1 Actuator ID Label
line 1: actuator Type
line 2: serial no. / year of construction
line 3: max. switch-off torque /max. output speed
line 4: output flange / input/output signal
line 5: motor performance data
line 6: power supply
line 7: permissible ambient temperature / protection classification
1.2 Legend
Warning symbols for safety
ELECTRICAL WARNING
An instruction with reference to electrical components or equipment. It draws attention to
the risk of injury or death to persons or damage to the product, process or surroundings
WARNIG
General instruction that draws attention to the risk of injury or death to persons or damage
to the product, process or surroundings
INFORMATION
Further reference for more detailed information or technical details.
Actuator: Easytrac EME/EOE
No:
Year
Torque=
Speed=
Output flange=
Signal=
Pmax= Imax=
U=
T
emp=
IP67
Made by Ontrac

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We remind the installer that the classification of the zone (REF. ATEX 2014/34/EU former
94/9/CE directive) for potentially explosive atmosphere zones has to be done by the
operator of the actuator and communicated to Ontrac and/or approved agent for the right
choice of classification of the equipment to work in these zones.
This symbol signals a danger or a situation that requires the maximum attention of the personnel.
It's important to respect the instructions stated at the margin of this symbol and proceed very
carefully.It's necessary to inform all the personnel and/or users that the rules indicated prevent
injuries.

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2. General
2.1 Application
2.1.1 Purpose of the Manual
The main purpose of this manual is to assure that the activities of installation, operation and maintenance of the
pumps are executed in a correct and safe way by all the personnel in charge of these operations. This document
offers also indications useful for the customer to solve the problems, order spare parts and contact Ontrac
service.
ATTENTION: check on our website www.ontracactuators.com for future revisions to this manual.
Actuators are exclusively used for the operation of final control elements (valves, flaps, etc.). If they are used
for other purposes, people may be injured or the actuator may be damaged. This instruction contains all
necessary information concerning the operating elements, handling, start-up and maintenance and repair work,
as well as relevant technical data. The operating instructions are a component of the machine.
Therefore, keep the instructions ready on hand to ensure easy access to the necessary information at all times.
Read the operating instructions thoroughly. All of the points presented in these instructions must be understood
and observed by those persons responsible for the installation, operation, maintenance and repair of the
machine. Ontrac does not accept any liability for damage resulting from failure to comply with these maintenance
and operating instructions.
2.1.2 Qualification and Training of the Personnel
Those in charge of the installation, operation and maintenance of the actuator have to be qualified to carry out
the actions indicated in this manual. Ontrac is not responsible for the inadequate qualification and training of the
customer's staff or for the lack of information of the staff regarding the contents of this manual. It is compulsory
to always show this manual to the personnel in charge of the installation, operation and maintenance of the
actuator. Assembly, electrical connection, commissioning, operation, and maintenance must be carried out by
suitably qualified personnel authorized by the end user or contractor of the plant only. Prior to working on this
product, the staff must have thoroughly read and understood these instructions and, furthermore, know and
observe officially recognized rules regarding occupational health and safety. Keep this manual in a safe place
for future consultations.
2.1.3 Explosive Atmosphere Zones
The use in potentially explosive atmospheres require special models that Ontrac manufactures with particular
materials and precautions. Customers who want to use actuator in these kinds of zones have to contact Ontrac
technical office for the correct choice of the product. The actuator manufactured by Ontrac for these kinds of
applications belong to the series EX-Proof Version. We remind you that the classification of the zone (REF.ATEX
2014/34/EU former 94/9/CE directive) for potentially explosive atmosphere zones has to be done by the
customer and communicated to Ontrac for the right choice of the kind of actuator suitable to work in these zones.

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2.2 Safety Advice
Preliminary remarks
All the references to the manual have to be considered applicable also to environment and system that
use these actuators unless it's specified otherwise.
2.2.1 Introduction
ATTENTION: the non-observance of the indications stated in this manual or the inappropriate use of the
equipment by unqualified or unauthorized staff, can cause serious personal injuries or death and damage to
the equipment! The technical assistance office is at complete disposal; in case of doubts or problems you
can contact us at www.ontracactuators.com If these warnings are not observed and followed, the certification
and the warranty of the actuator may be invalidated.
2.2.2 Indications of Danger
For the safety of those in charge of the installation of the actuator, it's necessary to use safety clothing and
individual safety devices approved by the current provisions of the law and regulations (e.g. Safety glass,
gloves and safety insulating-shoes).
Always shut down the power to actuator before touching or proceeding with any intervention such as wiring
the circuit of installation. Make sure that the electrical system to which the actuator will be connected to has
adequate power and has the correct protection devices (e.g. grounding, life safe). Always switch off the
electrical supply before working on the actuator for open box maintenance or part substitution.
Actuators are exclusively used for the operation of final control elements (valves, flaps, etc.). If they are
used for other purposes, people may be injured or the actuator may be damaged.
The responsible institution should take protective measures if the actuator is installed in an area where
non-authorized personnel might have access to it.
- Metallic components can become hot at high ambient temperatures. To avoid injuries, the operating
personnel should use suitable gloves
- Depending on the intended purpose actuators make swiveling movements to drive flaps, valves etc.
Improper operation of the actuator can endanger the operating person.
- Oil which may have spilled during an oil change must be carefully cleared away to avoid accidents. Waste
oil must be disposed of according to local regulations.
- All installation and setup work as well as making electrical connections may only be carried out by qualified
persons.
- Take care of safety rules and regulations for set-up of electric equipment while working on the actuator.
Switch off the voltage supply prior to any work on electrical components. Protect the connection against
inadvertent powering on.
.

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2.3 Other Safety Advices:
1. If the content of this manual conflicts with laws and regulations of local country or area, then follow
relevant local and area laws and regulations.
2. Appropriate protection is needed in some poor operating environments.
3. All installation and commissioning work as well as electrical connections may only be carried out by
trained technicians and qualified personnel.
4. Installation or maintenance can-not be carried on when actuator is powered on, prior to any work at
actuator. switch off the power.
5. Please be particularly cautious when the actuator is installed in high and/or in confined spaces.
6. Please do not operate hand crank when not necessary.
7. The temperature of a motor's surface can exceed 70° C under normal working condition. Please do not
touch it to avoid personal injury.
8. The main power supply may be supplied as three phases or single phase voltage. Please apply caution
when wiring.
9. Before commissioning, check whether all settings meet the requirements. Incorrect settings may be
dangerous.
10. Consult the vendor of the equipment or Ontrac before making any physical changes to the equipment.

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3. Receiving and Storage
3.1 Condition When Supplied
The actuators feature protection class IP 40 when supplied. Protection class IP 67 can be guaranteed once the
cable glands and the cable entries are installed.
If not other specified, the Intelligent Type of Easytrac actuators are supplied with the following standard
configuration:
Local operate mode: …………… Inching Mode (In the local state, the knob is in inching mode. Once the knob is
released, the equipment stops running.)
Remote operate mode: ………… Inching Mode (In the remote state, the port is level driven. Once the actuator
DI Port does not receive the level signal, the equipment stops running)
DI1 …………………………………Open direction
DI2 …………………………………Close direction
DI3 …………………………………Stop direction
DI4 …………………………………ESD direction
DI5 …………………………………Set point enable
DO1 ………………………………..Full open indication
DO2 ………………………………..Full close indication
DO3 ………………………………..Remote indication
DO4 ………………………………..Failure & alarm
For basic type of Easytrac (without control unit), we provide:
Digital input 1 - 2 for open and close; output 1 - 2 for full open position and full close position
3.2 Receiving Inspection
Upon receiving, check whether the outer package is unsealed, damaged or damp, and open the package to
check whether the parts are lost. If the above conditions are found, please be sure to take same pictures and
contact the factory within one week after receiving the actuators.
3.3 Warranty
The warranty period is 12 months after putting into operation or 18 months
after shipping out from factory. This actuator has been designed and
manufactured to be used in specific conditions and within defined limits.
The use outside these specifications has to be agreed and approved by
Ontrac. It must be considered also that, if the actuators are used outside
their technical specifications, the factory warranty are no longer valid.