Open Date Equipment EUROCODE Series Specifications

Eurocode (Analogue) 26/04/05
EUROCODE SERIES
(ANALOGUE CONTROLLER)
OPERATOR INSTRUCTIONS
PARTS LISTING
CIRCUIT DIAGRAMS
INSTALLATION DETAILS
These instructions cover the following models;
EUROCODE 150
EUROCODE 180
EUROCODE 300
Designed and manufactured by:
OPEN DATE EQUIPMENT LIMITED
UNITS 8 & 9, PUMA TRADE PARK,
145, MORDEN ROAD,
MITCHAM,
SURREY, CR4 4DG.
UNITED KINGDOM.
Tel: [phone]
Fax: [phone]
Email: [email protected]
Web site: www.opendate.co.uk

Eurocode (Analogue) 26/04/05 Page 1
EUROCODE SERIES INDEX.
Page
Declaration of Conformity 2
Safety Instructions. 3
Operating Instructions.
Electronic Control - Description. 4
Electronic Control - Front Panel Layout. 5
Electronic Control - Rear Panel Layout. 6
Printhead - Magazine Removal and Fitting. 7
FoilThreading. 7
Type Holder Removal and Replacement. 8
FoilFeedAdjustment. 7
Printhead - Foil Threading Diagram. 8
InitialSetting. 9
PrintOrientation. 9
Temperature Adjustment. 9
Print Dwell (Timer) Adjustment. 10
AirFlowControls. 10
Solenoid Valve Details 11
Interconnection Details - Electrical and Pneumatic. 12
Connection Details - Electronic Control Unit. 13
Block Diagram for Electronic Control Unit. 14
Trigger Signal Selection. 15
Temperature Chart. 16
FaultFinding.
Electronic 17
Mechanical 18
PrintQuality 19
Machine Serial No. Identification. 20
Recommended Spares Kit. 21
PartsLists. 22-24
Eurocode 150/180 Magazine Details. 25
Eurocode Body Details. 26
Eurocode 300 Magazine Details. 27
Eurocode Dimensions Datasheet. 28
Frame Installation Datasheet. 29
Airborne Noise Emissions. 30
Warranty 31
Open Date Group Companies & Agents 32

Eurocode (Analogue) 26/04/05 Page 2
DECLARATION OF CONFORMITY
We hereby declare that the following machinery complies with the essential health
and safety requirements of the Machinery Directive 89/392/EEC, 91/368/EEC and
93/44/EEC enacted in the United Kingdom by the Supply of Machinery (Safety)
Regulations 1992.
Machine Description Hot Foil Printer
Model Eurocode
Type ………………..
Serial number ………………..
Manufactured by Open Date Equipment Limited.
Address Units 8 & 9, Puma Trade Park, Morden Road,
Mitcham, Surrey, CR4 4DG. United Kingdom.
This machinery has been and manufactured in accordance with the following
transposed harmonised European standards.
EN292: parts 1 and 2, 1991. Safety of Machinery - basic concepts, general principles
of design.
EN294: 1992. Safety of Machinery - Safety distances to prevent danger zones being
reached by the upper limbs.
EN60204: part 1, 1993. Safety of Machinery - Electrical equipment of machines -
Specification for general requirements.
EN50081: part 1, 1992. Electromagnetic compatibility - Generic emission standard.
EN50082: part 2, 1992. Electromagnetic compatibility - Generic immunity standard.
In addition, this machinery has been designed and manufactured in accordance with
British Standard BS5304: 1988, Safety of Machinery.
A technical construction file for this machinery is retained at the above address.
Signed..........................................… Date…………………………….
Name K.F. Wingfield. Position General Manager
Being the responsible person appointed by Open Date Equipment Limited.
This Declaration of Conformity complies with Regulation 22 of The Supply of
Machinery (Safety) Regulations 1992.

Eurocode (Analogue) 26/04/05 Page 3
IMPORTANT SAFETY INSTRUCTIONS
1. Read these instructions carefully. Follow all warnings and instructions marked on the product.
2. Always disconnect the printhead and controller from the mains electricity and air supply before attempting to clean or
service it.
3. Never operate the printhead unless it is installed within the mounting frame supplied. When installed correctly the gap
between the printer and print base should not be greater than 4mm (see page 30).
4. Do not use the product near water. Never spill liquid of any kind on to the product.
5. Do not place this product on an unstable stand, table or machine. It may fall causing serious damage to the product or
injury to the operator.
6. Never insert objects of any kind into this product through any openings or gaps as they may touch dangerous voltage
points or short circuit parts that could result in fire or electric shock.
7. This product should only be operated from the type of electrical supply as indicated on the rear of the printhead control unit
(see page 7).
8. Ensure that the printhead connection cable is fully secured to the printhead with the screws attached to the "D" connector
cover. Failure to do this will result in the machine not being properly earthed.
9. Use only the power cable supplied with the product. The cable supplied is three core, utilising one wire as a grounding
conductor. This must be connected to a suitable earthing point at the electrical supply This is a safety feature. If any doubt
arises in trying to connect the power cable, please contact the manufacturer or agent who supplied the product.
10. Do not allow anything to rest on the power cable. Do not locate the product where persons will walk on the cable.
11. If an extension cable is used with this product, make sure that the total ampere ratings of the equipment plugged into the
extension cable does not exceed the extension cable ampere rating. Also make sure that the total rating does not exceed
the fuse rating.
12. Do not service this product yourself as opening or removing guards may expose you to dangerous voltage points, major
burns and other risks. Refer all servicing to qualified personnel.
13. Do not attempt to use to use this product in areas where explosive gases or substances are present.
14. Once the product is under normal working conditions, care must be taken when removing the type holder as you can
easily burn yourself. There is a yellow warning sign on the type holder access door indicating a danger. Open the door by
gripping it at the side. The type holder should be held by its plastic handle only. Never touch metal parts as temperatures
could be as high as 220 degrees C.
15. Disconnect the product from the electrical and air supplies and refer servicing to qualified personnel under the following
conditions.
a. If the power cable is damaged or frayed.
b. If the air pipes are damaged in any way.
c. If liquid has been spilled into or if the product has been exposed to rain or water.
d. If the product does not operate normally when the operating instructions are followed. Adjust only those controls
that are covered by the instructions. Improper adjustment may result an damage needing qualified technicians
to restore the product to normal operating conditions.

Eurocode (Analogue) 26/04/05 Page 4
OPERATING INSTRUCTIONS
ELECTRONIC CONTROL UNIT (refer to page 6)
PRINT switch Switches on the print cycle. Switch off to silence the audible alarm.
POWER/HEAT Doubles as the main power switch (does not isolate the internal
switch circuitry). Leave on to maintain operating temperature. Four
to five minutes should be allowed for the printhead to warm up
from cold.
PRINT TIMER Adjusts the dwell time, i.e. the period of time that the type/die face
is control in contact with the substrate. Higher numbers indicate
longer dwell time. Range is 12 to 650 milli-seconds.
TEMPERATURE Adjusts the head temperature. Higher numbers indicate higher
control temperature. Range is 75 to 220 degrees C. (see page
17).
TEST button Manually operates the printhead.
LED 1 (green) Indicates that the solenoid valve circuit is in order. Switches off
during the print cycle, when the foil alarm sounds and when the
type/die holder door is open.
LED 2 (red) Lights when the printhead is heating.
LED 3 (amber) Indicates that the printhead is at operating temperature.
NOTE. It is normal for the red and amber LED's (lights) to alternate every
minute or so. This indicates that the operating temperature is
being maintained.

Eurocode (Analogue) 26/04/05 Page 5
ELECTRONIC CONTROL UNIT
FRONT PANEL

Eurocode (Analogue) 26/04/05 Page 6
ELECTRONIC CONTROL UNIT
REAR PANEL
(Cables omitted for clarity)
MODEL
PRINT HEAD
SUPPLY VOLTAGE SOLENOID VALVE
PRINT SIGNAL
SERIAL No
VOLTS AMPS Hz
200000
L1883
240 0.6 50/60
SUPPLY VOLTAGE DETAIL
EARTH TEST POINT

Eurocode (Analogue) 26/04/05 Page 7
OPERATING INSTRUCTIONS
MAGAZINE REMOVAL
To remove the foil magazine, slide the catch away from the type holder access door,
hold in place and withdraw the magazine using the two handles. Turn off the PRINT
switch to silence the audible alarm.
FOIL THREADING (refer to page 9)
(I) Fit an empty foil core onto the rewind mandrel.
(II) Disengage the pinch drive roller.
(III) Remove label from a new roll of foil.
(IV) Fit new roll of foil onto take-off mandrel (note unwind direction as shown on
threading diagram).
(V) Thread foil around all rollers as shown on threading diagram. Note, the gloss
side of the foil should face inwards throughout the foil path.
(VI) Attach end of foil to empty core on rewind mandrel, gloss side facing inwards.
(VII) Wind foil on a few turn to track and tension it.
(VIII) Engage pinch drive roller.
RE-FITTING FOIL MAGAZINE
Hold the magazine by the two handles, slide in onto the locating pins and push to lock
in place. Turn the PRINT switch on.
FITTING TYPE/DIE HOLDER
NEVER ASSUME THAT A TYPE/DIE HOLDER IS COLD.
Only pick up a type/die holder by its handle. Ensure that the face of the magnetic catch
is clean, open the red type holder access door (the alarm will sound unless the print
switch is off), align the type/die holder within the two side locators and slide in until the
magnet catches on the end plate. Close the door.
FOIL FEED ADJUSTING SCREW
This is used to adjust the amount of foil used per print, winding it in reduces the foil
pull. Ensure that the locking nut is fully tightened after adjustment. A gap of 1 or
2mm is recommended between each section of used foil.

Eurocode (Analogue) 26/04/05 Page 8
FOIL THREADING DIAGRAM

Eurocode (Analogue) 26/04/05 Page 9
INITIAL SETTING PROCEDURE
(1) Ensure that printing foil and substrate are compatible. If in doubt, contact foil
supplier for assistance.
(2) Remove type holder from printhead.
(3) Ensure that rubber print base is clean, undamaged and securely retained in
position under printer.
(4) Set air pressure regulator. 4 to 7 Bar is recommended (60 to 100 PSI).
(5) Set PRINT control to 3 and HEAT control to 5.
(6) Switch HEAT on, leave PRINT off. 3 to 4 minutes should be allowed for printer
to reach working temperature.
(7) Load type or die into holder, centrally if possible and fasten securely. Make sure
that type face is clean.
(8) Load type/die holder into printer and close door. If cold, allow 3 to 4 minutes for
holder to heat up before printing.
(9) Load foil as detailed on page 8.
(10) Turn on PRINT switch.
(11) Place a sample of substrate material under printer and press TEST button.
Inspect resulting print.
(12) Adjust print levelling screws until a light, uniform print impression is achieved.
Lock levelling screws.
(13) Adjust foil metering screw for economic foil use as detailed previously and
tighten thumb nut.
PRINT ORIENTATION
To rotate the printer and therefore turn the overprint through 90 degrees, remove the
foil magazine (if applicable), unscrew the clamping handle until the location square on
top of the printhead is clear of the top rails, turn it to the required position, tighten the
clamping handle and replace the magazine.
TEMPERATURE ADJUSTMENT refer to page 6)
• Normal setting is about 5.
• Should the print not fully adhere to the substrate a higher setting may be used.
• Small, fine detail print generally requires a lower temperature.
• Thermoplastic films and especially polyethylene generally require a lower
temperature.
• Aluminium foils, paper and untreated polyester require a higher temperature.

Eurocode (Analogue) 26/04/05 Page 10
INITIAL SETTING PROCEDURE
PRINT TIMER ADJUSTMENT (refer to page 6)
• Normal setting is about 4.
• Generally, the larger the print, the higher the setting.
• Should the print not adhere fully to the substrate, a higher setting may be used.
• Remember, the printhead can only operate during the stationary cycle of the web, if
the print time is longer than this the web may break.
• Should the dwell time have to be decreased to accommodate higher production
speeds, it may be necessary to compensate by increasing the temperature setting.
AIR FLOW CONTROLS (refer to page 12)
The air flow restrictors are usually attached to the solenoid valve exhaust ports. They
work by regulating the speed at which air is exhausted from the air cylinder.
Turning the adjusting screws will alter the exhaust air flow and consequently the print
ram velocity, it will also affect noise levels.
Increasing the exhaust air flow from the forward stroke of the print ram will increase the
print pressure. Decreasing the exhaust air flow will reduce print pressure and the
resulting print will be lighter.
The drive for the printing foil is taken from the return stroke of the print ram. Increasing
the exhaust air flow will speed up the foil feed. To ensure efficient foil feeding, the
return stroke should be as gentle as possible.
For higher speed operation, the exhaust air flow from both the forward and return
strokes will have to be increased.
Note, it is very important that the print ram returns fully before the next print
cycle commences.

Eurocode (Analogue) 26/04/05 Page 11
SOLENOID VALVE ASSEMBLY
BLACK PIPE
TO PRINTER
RED PIPE
TO PRINTER
SOLENOID VALVE
MOUNTING
PLATE
AIR FLOW RESTRICTOR
(for forward stroke)
AIR FLOW RESTRICTOR
(for return stroke)
SILENCERS
FIXING HOLES
LOCK NUT

Eurocode (Analogue) 26/04/05 Page 12
EUROCODE CONNECTION DETAILS

Eurocode (Analogue) 26/04/05 Page 13
WIRING DIAGRAM – ELECTRONIC CONTROL UNIT.
DRAWING NO. 9-842

Eurocode (Analogue) 26/04/05 Page 14
BLOCK DIAGRAM FOR EUROCODE & SPRINT
SERIES CONTROLLER Drawing No. 9-841

Eurocode (Analogue) 26/04/05 Page 15
TRIGGER SIGNAL SELECTION
The trigger signal which initiates the print cycle can be either a DC voltage or taken
from a pair of normally open contacts. The option is selected by moving the blue
jumpers at the rear of the main printer control card. When supplied, the board is
configured to accept a DC print signal.
1. Horizontally mounted boards are normally configured to accept a DC print
signal within the range 10 to 50 volts (polarity unimportant), and the blue
selector jumpers are pegged north-south i.e. sitting parallel to each other, see
figure 1.
2. For triggering from a normally open contact source such as a relay,
microswitch or foot switch, the selector jumpers should be set east/west i.e. in
line with each other, see figure 2.
N.B. Vertically mounted boards for use in DIN41494 (“Eurocard”) enclosures are
pegged east-west. Both print signal options are then available and can be selected
by suitable wiring to the PCB connector within the enclosure.
Figure 1.
Jumpers set for 10 to 50
volts DC print signal.
Figure 2.
Jumpers set for normally
open print signal.

Eurocode (Analogue) 26/04/05 Page 16
Printhead Temperature Relative to Settings (nominal).
11109872 3 456
220
150
160
170
180
190
140
100
110
120
130
70
1
80
90
210
200
Degrees C
Temperature Control Setting

Eurocode (Analogue) 26/04/05 Page 17
ELECTRONIC FAULT FINDING
FAULT POSSIBLE CAUSE
No lights when control unit is switched on. No power to control unit.
Fuse blown on PCB.
Control panel lights, including green, are
illuminated but printer will not operate
either by remote trigger signal or TEST
button.
No air.
Fault on PCB.
Control panel lights, except green, are
illuminated and printer will not operate
either by remote trigger signal or TEST
button.
Solenoid valve failure.
Solenoid valve disconnected.
PRINT switch off.
Alarm sounds continually. Type holder door open.
Foil magazine not fully engaged.
Safety microswitch failure.
Printer plug not properly mated.
No foil present (if foil alarm is fitted).
Foil not positioned over sensor (if fitted).
Foil sensor misaligned (if fitted).
Foil sensor failure (if fitted).
Printer does not heat, red L.E.D. is
illuminated. Heater failure.
Broken wire between heater and socket.
Fault on PCB.
Printer does not heat, yellow L.E.D. is
illuminated. In extreme cold conditions
press and hold down TEST button for 5 -
10 seconds.
Plug/socket disconnected.
Thermistor failed open/short circuit.
Fault on PCB.
Heater fails to switch off, yellow L.E.D.
stays on. Fault on PCB.
Heater fails to switch off, red L.E.D. stays
on. Fault on PCB.
Thermistor probe loose in housing.

Eurocode (Analogue) 26/04/05 Page 18
MECHANICAL FAULT FINDING
FAULT POSSIBLE CAUSE
Insufficient foil pull. Foil adjusting screw wound in too far.
Pinch roller not engaged.
Torsion spring on body broken.
Grub screw loose in cam or lever.
Drive roller damaged or dirty.
Insufficient clearance between printer and
print base.
Cam worn.
Fork-end roller worn.
Solenoid operates but printer does not. No air.
Air pipe damaged.
Printer operates but does not print, i.e.
impression but no print. Printing foil exhausted.
Printing foil not being driven through.
Printing foil not suitable for substrate.
Little or no heat.
Printing foil tracks over to one side. Bent spindle on foil magazine.
Brake arm loose.
Pinch roller misaligned with drive roller.
Foil rewind is loose. Green drive belt worn out or dirty.
Foil feed too rapid (slow down return
stroke of print ram, see page 11).
Printer is sluggish. Insufficient air pressure.
Flow restrictors wound in too far.
Faulty valve.

Eurocode (Analogue) 26/04/05 Page 19
PRINT QUALITY DETERIORATION.
Print quality deterioration can be attributed to any of the following causes;
POSSIBLE CAUSE CURE
Insufficient foil pull See page 19.
Insufficient air pressure. Check pressure regulator setting.
See that pipes are not damaged.
Printer not level with print base. Adjust levelling screws.
Too much or too little heat. Check that settings are correct.
Dirty, worn or damaged dies or type. Clean or replace.
Damaged or out of position print base
rubber.
Replace or re-position.
Printing foil not compatible with substrate. Contact foil supplier.
Substrate surface altered, i.e. different
coating.
Contact substrate or foil supplier.
Print ram not completing full stroke. Open forward flow restrictor (where fitted).
Increase print dwell time.
Substrate moving before print head is
clear.
Reduce print dwell time.
Print Dwell incorrectly set. Adjust as necessary.