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Opitec 113989 User manual

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1
113.989
Battery Torch with LED
Components List Quantity Size (mm) Description Part No.
Wooden board 1 100x100x10 Lid board 1
Wooden strips 4 100x25x10 Frame strips 2
Plywood 1 100x100x3 Back side 3
Battery holder 1 Power supply 4
Aluminium strips 1 250x10x2 Handle 5
Acrylic glass 1 60x60x2 Cover LED 6
LED super bright 1 ø10 Lighting 7
Slide switch 1 19x6 On/o switch 8
Push switch 1 9
Reflector 1 ø40 Reflector 10
Connecting wire 1 500 Wiring 11
Tapping screw 6 2,9x13 Screw connection 12
Tapping screw 4 2,2x6,5 Screw connection 13
Washer 24,9/9 Spacer handle 14
Required Tools:
Please Note:
The Opitec Range of projects is not intended as play toys for young children. They are tea-
ching aids for young people learning the skills of craft, design and technology. These projects
should only be undertaken and operated with the guidance of a fully qualified adult. The fini-
shed projects are not suitable to give to children under 3 years old. Some parts can be swallo-
wed. Danger of suffocation!
Wood Glue Pencil Ruler Jigsaw or scroll
saw
Phillips
screwdriver
Drill bit Sandpaper File
ø 2
ø 3
ø 6
ø 8
ø12
Superglue
Soldering iron
and solder
2
2
1
ø2
ø6
ø8
ø12
3
412
Side part 1
Drilling
Handle
Recess
Push switch
Recess
Slide switch
Side part 3+4
Side part 2
3
4
5
ø3
5
1
3
4
2
Drilling handle
Instructions 113.989
Battery Torch with LED
For the side parts, shorten 2 of the wooden strips (2) to 80 mm with the jigsaw or scroll saw (side parts 3+4). Then take one of the two remaining
wooden strips (100x25 mm / side part 1, pag. 7). For the recess for the micro slide switch (8), drill 2 holes (ø 6mm) next to each other. Then work out
the long hole cleanly with a key file. For the push switch drill a ø 8mm hole. Then drill a blind hole ø 12mm approx. 8 mm deep.
Note: Make sure that at least 2 mm of materials remains from the wooden strip.
For the handle, drill a ø 2mm hole. Drill a 2 mm hole in the last strip (2) also for the handle (side part 2).
Transfer the position for the reflector opening from the template
(page 5). Use a ø 3mm drill bit to drill a hole for the saw blade to pass
through. Then guide the blade and saw out the reflector opening (ø
35mm).
Transfer the position of the 4 drillings for the protective screen from
the template and drill through them with a ø 2mm drill bit.
Glue the finished frame strips together on the specific glue surfaces
as shown. Make sure that the 8 mm hole for the push switch of strip 1
points inwards. Let the glue dry well.
Glue the lid plate to the finished frame as shown.
Deburr the aluminium strips (5) cleanly with a file. Drill the ø 3mm
holes according to the template (page 5). Then bend the aluminium
strips according to the bending template (see page 5).
3
6
Screw the handle tight form both sides with a washer (14) and a
tapping screw (12) as shown.
12
14
7
Insert the reflector (10) into the opening (ø 35mm) into the opening as
shown. If necessary glue it with superglue.
10
8
Insert the LED (7) into the opening in the reflector (10) as shown.
If necessary glue it with superglue.
9
Insert the push switch (9) into the blind hole provided from the inside
and screwtight from the outside with the nut provided.
10
Note: Wiring can also be done without soldering!
Cut 3 approx. 80 mm long pieces from the connecting wire (11) and
strip the insulation on both sides. Connect a piece of wire (80 mm) to
the right connector of the push switch (9), feed it through the slide
switch opening and connect the other end to the left connector of the
slide switch (8). Guide the red wire from the battery holder through
the side pannel opening and connect it to the center connector o
the slide switch (8). Fix a second wire (80 mm) to the still free (right)
connector of the slide switch, lead it through the opening and connect
the other end to the left connector of the push switch. Connect the 3rd
wire from the left connector of the push switch to the anode of the
LED (7). Connect the black wire of the battery holder with the cathode
(-) of the LED (7). Finally insert or glue the slide switch into the switch
opening.
Functional check:
Insert 2 AA (Mignon) batteries in the battery holder. When the slide switch is in the left (up) position, the LED does not light up. If you press the
button, the LED lights up. In this position you can enter the Morse code (see Morse Code page 4). If you slide the slide switch to the right (down), the
LED lights contantly (lamp).
Instructions 113.989
Battery Torch with LED
4
MORSE CODE
A Alfa
B Bravo
C Charlie
D Delta
E Echo
F Foxtrott
G Golf
H Hotel
I India
J Juliett
K KIlo
L Lima
M Mike
N November
O Oscar
P Papa
Q Quebec
R Romeo
S Sierra
T Tango
U Uniform
V Victor
W Whiskey
X X-ray
Y Yankee
Z Zulu
0
1
2
3
4
5
6
7
8
9
.
/
=
.
?
-
(
)
:
..
+
err
start
-
end
11
Place the battery holder (4) and all the wires in the box and asten the
base plate with four screws (12).
Note:The battery holder can also be glued.
12
Fasten the lid (6) with the screws (13) over the reflector. Done!
Note: Do not overtighten the screws or the lid may tear.
Instructions 113.989
Battery Torch with LED
as "dah", long, dashes
as "dit", briefly, dots
Read:
5
Template Top
Scale 1:1
Handle
Scale 1:1
Bending Template Handle
Scale 1:1
Instructions 113.989
Battery Torch with LED
6
7
Ø 6
Ø 12
Ø 2
20
73
85
100
6
10
13
8
10
10
5
10
5
Ø 2
Ø 8
100
100
50
25
Template Side Part 1
Scale 1:1
Template Base Plate
Scale 1:1
Instructions 113.989
Battery Torch with LED