optris Bottom-Up GIS 640i G7 User manual

Operators Manual
Bottom-Up GIS
640i G7 and 450i G7
Glass Inspection System

Optris GmbH
Ferdinand-Buisson-Str. 14
13127 Berlin
Germany
Tel.: [phone]
Fax: [phone]
E-mail: [email protected]l
Internet: www.optris.global

-Table of contents 3-
Table of contents
Table of contents...........................................................................................................................................3
1General notes.........................................................................................................................................6
1.1 Intended use....................................................................................................................................6
1.2 Warranty ..........................................................................................................................................7
1.3 Scope of supply ...............................................................................................................................8
2Technical Data .......................................................................................................................................9
2.1 Bottom-Up GIS ................................................................................................................................9
2.2 Factory default...............................................................................................................................14
2.3 Optical specifications.....................................................................................................................15
2.3.1 Camera............................................................................................................................... 15
2.3.2 Pyrometer ........................................................................................................................... 19

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3Installation............................................................................................................................................21
3.1 Hardware installation .....................................................................................................................21
3.1.1 Scan line and FOV.............................................................................................................. 23
3.1.2 Camera positioning............................................................................................................. 26
3.1.3Shutter adjustment.............................................................................................................. 28
3.1.4 Installation control cabinet.................................................................................................. 29
3.2 Software Installation ......................................................................................................................33
3.2.1 Set up of the USB-Server ................................................................................................... 33
3.2.2 Installation PIX Connect ..................................................................................................... 33
3.2.3 Set up of the Software PIX Connect................................................................................... 34
3.2.4 Fine tuning of the Software PIX Connect ........................................................................... 38
3.3 Electrical Installation......................................................................................................................40
4Operation..............................................................................................................................................42

-Table of contents 5-
4.1 Maintenance ..................................................................................................................................45
4.2 Glass breakage sensor CTL 4M....................................................................................................46
5Basics of glass measurement............................................................................................................47
5.1 Reflection and transmission...........................................................................................................47
5.2 Influence of different measuring wavelengths ...............................................................................49
5.3 Hardening of glass sheets.............................................................................................................50
5.4 Angle dependency.........................................................................................................................50
Appendix A –Control cabinet ....................................................................................................................52

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1 General notes
1.1 Intended use
Thank you for choosing the optris®Bottom Up Glass Inspection System (BUGIS).
This compact system is ideal for measuring glass and can be used for process control in glass tempering
machines. This system consists of several components which are already pre-wired and ready for immediate
use. The entire system is supplied with 24 V and is connected to a PC via an Ethernet cable. With the
license free analysis software PIX Connect and a predefined layout the system can be used directly.
Features:
▪Bottom-Up system with additional breakage detection sensor
▪Digital controlled lens protection system (DCLP) avoids additional air purge and protects the camera
lens
▪Automatic calculation of the glass surface
▪Automatic Adjustment of the scan line (Automatic Line Adjustment –ALA)
▪Pre-assembled system for easy installation as retrofit on glass tempering furnaces
Read the manual carefully before the initial start-up. The producer reserves the right to change
the herein described specifications in case of technical advance of the product.

-General notes 7-
1.2 Warranty
Each single product passes through a quality process. Nevertheless, if failures occur please contact the
customer service at once. The warranty period covers 24 months starting on the delivery date. After the
warranty is expired the manufacturer guarantees additional 6 months warranty for all repaired or substituted
product components. Warranty does not apply to damages, which result from misuse or neglect. The
warranty also expires if you open the product. The manufacturer is not liable for consequential damage or in
case of a non-intended use of the product.
If a failure occurs during the warranty period the product will be replaced, calibrated or repaired without
further charges. The freight costs will be paid by the sender. The manufacturer reserves the right to
exchange components of the product instead of repairing it. If the failure results from misuse or neglect the
user has to pay for the repair. In that case you may ask for a cost estimate beforehand.

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1.3 Scope of supply
▪2x PI 640i G7 with 90° FOV or 2x PI 450i G7 with 80° FOV
▪CTLaser 4M pyrometer for the breakage detection with electronic box
▪2x Shutter systems with mounting bracket and electronic box
▪2x USB-Server Gigabit 2.0 and 1x Ethernet switch
▪Control cabinet (pre-assembled and pre-wired) with 10m cable set and 24V Power supply
▪2x Industrial Process Interface (PIF)
▪Remote control (for trigger signal of shutter)
▪USB stick with Software, Layout and calibration files
▪Operators manual

-Technical Data 9-
2 Technical Data
2.1 Bottom-Up GIS
System
640i G7
450i G7
Temperature range
150-900°C or 200-1500°C
Spectral range
breakage sensor: 2,2-6 µm
Imager: 7,9 µm
Optical resolution
640x480 Pixel VGA
Up to 1600 points/line
382x288 Pixel
Up to 955 points/line
Accuracy
± 2°C or ± 2%
Frame rate / Scan speed
32Hz / 125 Hz @ 640x120
Pixel
80 Hz / switchable to 27 Hz
NETD / Temperature resolution
80 mK
150 mK
Ambient temperature camera
0 - 50 °C
0 - 70 °C
Ambient temperature pyrometer
0 - 70 °C
Ambient temperature control cabinet
0 - 50 °C

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In- and Outputs
0-10 V Inputs, digital input, 3x 0/4-20 mA output or alarm-
/Relais outputs
Interface
Integrated TCP/IP Ethernet interface via USB Server
Environmental rating
IP67
Dimensions:
Shutter: 116 x 57 x 121 mm
control cabinet: 400 x 200 x 155 mm
CTlaser 4M Pyrometer: L=100mm, Ø=55mm
Weight (complete system)
16,5 kg
Material
Stainless steal
Warm-up time
10 min
Table 1: Technical Data of Bottom Up GIS