orange-x-press Orange X-Press K(A) User manual

Operating Manual
ORANGE X-PRESS OXP K(A)
Serial Number:
Orange X-PRESS Handels- und
Vertriebsgesellschaft mbH
Industriehof 4
D-77933 Lahr
Tel.: +49 7821-9397-62
Fax: +49 7821-9397 69
E-Mail: info@orange-x-press.de


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Table of contents
1Introduction 3
1.1 General 3
1.2 Pictograms 4
1.3 Declaration of conformity 4
1.4 Possible applications 6
1.5 Technical specification 6
1.6 Nameplate 6
2Safety 7
2.1 Safety measures 7
2.2 Safety instructions 8
2.3 Intended use 9
2.4 Safety when working on the machine 9
3Transport, positioning, installation 10
3.1 Transport 10
3.2 Transport damage 10
3.3 scope of delivery 10
3.4 Positioning 10
3.5 Connecting the Machine 12
44 Startup 13
4.1 Startup and use of Machine 13
4.2 Refill 15
5Cleaning 16

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1Introduction
Thank you for choosing the Orange X-Press K(A) juicer from Orange-X-
Press. Read these operating instructions carefully to prevent errors
during installation, use or cleaning.
1.1 General
The machine may only be put into operation after thorough study of
the following operating instructions.
In addition, it should be noted:
•The general safety and accident prevention regulations as well as
the protection recommendations of the trade associations and
professional associations, which may vary from country to country.
•All safety instructions in these operating instructions must be
followed.
The design of the machine ensures that it can be set up, operated and
maintained without risk to persons when used as intended.
All illustrations and drawings in these operating instructions are for
general illustration purposes. Certain details do not always have to
correspond to the current design status.
The technical data and dimensions are not binding. No claims can be
derived from them.
We reserve the right to make technical changes as a result of further
development of the machine covered by these operating instructions
without altering these instructions.
We reserve the copyrights to these operating instructions as well as to
enclosed drawings and other drawings and documents.

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1.2 Pictograms
The following pictograms are used in these operating instructions:
Draws attention to dangerous situations with possible
personal injury, as well as possible machine damage.
The work to be performed may only be carried out by an
instructed electrician.
Reference to useful advice, explanations and additions to
the operating instructions.
1.3 Declaration of conformity
The machine was manufactured according to the following standards:
EN 1672-2:2005+A1:2009 Food processing machinery - General
principles for design - Part 2: Hygiene requirements
EN 55014-1:2021-03 Electromagnetic compatibility - Requirements for
household appliances, electric tools and similar apparatus - Part 1:
Emission requirements
EN 55014-2:2016-01 Electromagnetic compatibility - Requirements for
household appliances, electric tools and similar apparatus - Part 2:
Immunity - Product family standard (CISPR 14-2:1997/A2:2008)
EN 60335-1:2020-08 Safety of household and similar electrical
appliances - Part 1: General requirements (IEC 60335-1:2020-08
(Modified))
EN 61000-3-2:2019-12 Electromagnetic compatibility (EMC) - Part 3-2:
Limits - Limits for harmonic currents (equipment input current <= 16 A
per conductor) (IEC 61000-3-2:2014)

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EN 61000-3-3:2020-07 Electromagnetic compatibility (EMC) - Part 3-3:
Limits - Limitation of voltage variations, voltage fluctuations and
flicker in public low-voltage power supply systems for equipment with
a rated current <= 16 A per conductor and not subject to a special
connection condition (IEC 61000-3-3:2013)
EN 61000-6-4:2009-12 Electromagnetic compatibility (EMC) - Part 6-4:
Generic standards - Emission requirements for industrial
environments (IEC 61000-6-4:2006/A1:2010)
EN 62233:2008-11 Methods for measuring the electromagnetic fields
of household and similar electrical appliances with respect to the
safety of persons in electromagnetic fields (IEC 62233:2008
(Modified))
EN ISO 12100:2010 Safety of machinery - General principles for design
- Risk assessment and risk reduction (ISO 12100:2010)
EN ISO 13849-1:2015 Safety of machinery - Safety-related parts of
control systems - Part 1: General principles for design (ISO 13849-
1:2015)
EN ISO 13849-2:2012 Safety of machinery - Safety-related parts of
control systems - Part 2: Validation (ISO 13849-2:2012)
EN ISO 13850:2015 Safety of machinery - Emergency stop - Design
principles (ISO 13850:2015)
EN ISO 13857:2008 Safety of machinery - Safety distances to prevent
hazard zones being reached by upper and lower limbs (ISO
13857:2008)
EN ISO 141 19:2013 Safety of machinery - Interlocking devices
associated with guards - Principles for design and selection (ISO
14119:2013)

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1.4 Possible applications
This device is used to produce fresh orange juice without tart peel
taste.
By turning out the orange, the juice has fruit pulp. The device is
available only with automatic feeding.
1.5 Technical specification
Machine:
Width
450 mm
Height
840 mm
Depth
600 mm
Weight
80 kg
Voltage
230V AC, 50Hz
Power
420 kW
Noise emission
60 dB(A)
Sub carriage:
Width
520 mm
Height
900 mm
Depth
600 mm
Weight
20 kg
Changes possible without prior notice.
1.6 Nameplate
The manufacturer's mark is located on the back of the device.
For all correspondence and when calling for after-sales service, state
the data on the manufacturer's plate.

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2Safety
2.1 Safety measures
The machine was manufactured according to the latest findings and
corresponds to the state of the art at the time of delivery.
The safety requirements applicable in Germany to processing
machines and the law on technical work equipment were considered
in the construction of the machine.
For this reason, as far as safety-related concerns are concerned, the
specified work sequences must be strictly followed.
Any modification to the original condition of the machine and
accessories is not permitted without the prior consent of Orange-X-
Press.
The machine may only be operated by persons who have been
instructed and who can be expected to perform their tasks reliably.
In the event of improper operation, hazards emanating from the
machine cannot be ruled out.
The machine operator must ensure that the following
operating instructions are followed and strictly observed.
The particularly emphasized safety instructions in the individual
chapters must be followed by all persons responsible for the
installation, operation and repair of the machine.
Before commissioning, the machine must be checked for proper
function of all required protective devices. The operator must be
convinced that nobody is too close to or reaches into moving parts.

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All cleaning, maintenance and inspection work must be conducted in
accordance with the operating instructions. This work may only be
conducted by authorized and trained personnel.
Only original and identical Orange X- PRESS spare parts may be used
for repairs.
2.2 Safety instructions
Observe the following accident prevention instructions when operating
the machine:
•Only operate the machine when it is in perfect condition.
•Never remove or bypass safety devices of the machine. Do not
bypass or disable electrical safety devices.
•Do not touch any moving or rotating parts.
•Regularly check the machine and, if necessary, have adjustment or
maintenance work carried out by authorized specialists. Replace
worn or damaged parts.
•Use only suitable tools for maintenance.
•After repair work, fit all protective devices and check electrically
and mechanically.
•Pull out the power plug when working on the device. Observe the
applicable legal regulations.
•Protect electrically live parts from moisture.
•Only use fresh, flawless oranges.

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2.3 Intended use
The device is designed to operate with fresh, perfect oranges with a
diameter of 64- 80 mm. This corresponds to a caliber 6 and 7.
Any other use is not in accordance with the intended use.
Foreign bodies (e.g., tools or similar) must not get into the
machine.
In case of improper use of the machine, the manufacturer is not liable
for any consequences that may occur.
2.4 Safety when working on the machine
Before starting any work on the machine, make sure that the machine
is switched off.

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3Transport, positioning, installation
3.1 Transport
Improper transport does not entitle the user to compensation or
warranty claims.
Avoid sudden movements, jolts, or strong vibrations during
transport, lifting and setting down.
Carefully inspect the machine and accessories for transport
damage immediately after unpacking.
3.2 Transport damage
Notify immediately in case of transport damage:
•Transporter
•Transport insurance
•Company Orange-X-Press
3.3 scope of delivery
The scope of delivery corresponds to the scope specified in the order.
After receipt of the machine, immediately check the delivery for
completeness using the enclosed delivery bill.
3.4 Positioning
A special foundation is not required for this machine. For operation,
the locking of the two front rollers must be actuated.
A level floor with sufficient load-bearing capacity is sufficient (with
undercarriage - model OXP K).

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For the table-top model (model OXP KA), the space requirement is
45x60 cm (see chapter 1.4. Technical specifications).
For correct use, a cut-out must be made in the tabletop. A sufficiently
large waste container must fit under it (see cut-out drawing below).
It is also recommended to use a waste chute. If a waste chute is used,
the cutout must be planned to be correspondingly larger.

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3.5 Connecting the Machine
The device is connected to a properly grounded socket.
Consult a qualified electrician if there is any doubt as to
whether the device is properly grounded.
Operating voltage and connected load, see chapter 1.4 Technical
specifications.
Follow the local regulations and the regulations of the local
power supply company.
Protection class, according to the regulations of the local power supply
company.
It is essential to check the existing mains voltage for compliance with
the voltage specified on the type plate (machine).

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44 Startup
4.1 Startup and use of Machine
During transport of the sub carriage and machine, it is
essential to hold the machine with one hand, as the center
of gravity is in the upper third.
Always push the machine with undercarriage with the front
ahead.
Clean the machine thoroughly before use. Pull out the
power plug for cleaning.
The power plug and on/off switch is located on the back of the
machine.
In the case of the Standard machine type, the right illuminated button
on the front triggers the pressing. On the SB machine type, the lever
triggers the pressing process.

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The display shows the
pressing time (in sec) and
the quantity of oranges
(in pcs) that will be
pressed after release.
Figure: 3 oranges are
squeezed for 4 seconds
each.
Proceed as follows to program the pressing time and overrun
quantities.
1. Press and hold the program key (A) until the display changes to
"Press time" or "Overshoot".
2. Set the pressing time with the "-"(B) and "+"(C) keys.
3. Press the program switch to toggle between "Press time" and
"Overshoot".
4. Set orange overrun with the "-"(B) and "+"(C) keys.
5. To confirm, press buttons (B) and (C) simultaneously.
During normal operation, at least 2-3 oranges should be
present to ensure a good transfer into the blanks (otherwise
oranges can be crushed, and bitter substances get into the
juice).

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4.2 Refill
Oranges should be refilled individually! When refilling directly
from the orange crate, there is a risk of rotten or unclean fruit
getting into the machine.
In order to achieve an optimal quality result, please process only 6-7
caliber oranges. This also achieves the optimum overtravel of the
oranges (64 mm - 80 mm).

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5Cleaning
5.1 Important advice on cleaning
Only a correctly cleaned device complies with the hygiene regulations.
There is a risk of poisoning if the following instructions are
not observed.
The device must be completely cleaned at least once a day.
Before cleaning, switch off the device and pull out the power
plug.
Warning!!!
Gasoline, nitro thinner or similarly aggressive liquids,
cleaning agents containing cleaning particles, and steel
brushes or scrapers must not be used.
Never clean the device with steam, high-pressure cleaner or directly in
a sink.
Water and moisture must not penetrate the device.
Danger: Electric current, burns / death.

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5.2 Disassembly the machine for cleaning
1. Removing the orange feeder (A):
To do this, press the two springs
(B) and (C) together at the bottom
of the trunk and pull the orange
feeder (A) away, first upwards, and
then forwards.
2. Doors open by pulling the ball
handles of the machine.
3. Remove the juice tray (E): To do
this, press the springs (D) on the
left and right to the side, then pull
out the juice tray (E) towards the
front.

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4. Remove the circular blanks (G): To do this, press the springs (F)
at the bottom of the circular blanks (G) (away from the pick-up
shaft) and pull the circular blanks downward.
5. Remove the knife bar (J): To do this, press the spring (H) at the
bottom of the knife bar (J) (towards you) and pull the knife bar
downwards.
CAUTION: SHARP BLADE!! When removing the knife bar,
put on the supplied blade guard to avoid cuts!
Table of contents