OREC America LS360 User manual

TRAILBLAZER TRANSPORTER
ᴾ

LS360



0915-0271
ƔPlease fully read and understand all the important points in
these operating instructions before operating this machine.
ƔWhen you purchase this machine, please ask the retailer to
explain the safest way to operate it.
ƔPlease keep these operating instructions and the warranty safe
and close to hand so that they may be easily referred to at anytime.
  
OREC America Inc
(To the retailer)
Please inspect this machine before shipping it to the customer, and register for warranty at www.orecamerica.com/warranty

1
Getting Started
Thank you for purchasing this machine. These instructions explain the correct and easy way to always keep
this machine in fine working order and operate it safely.
Please read these instructions fully before using this machine in order to understand the safest, most
efficient way of operating it, and the correct way to maintain it.
Please keep these instructions in a safe place where they can be easily referred to at any time. We hope
you will use this machine for many years to come.
Furthermore, please understand that ongoing improvements in quality and performance, and other possible
parts changes may cause the actual machine to vary slightly from what is described in these instructions.
Machine Regulations
This is a walk-behind machine that has been designed and developed to transport agricultural produce and
general material over open ground. It is not to be used for any other purpose.
Definitions and Symbols
In these instructions, the following symbols and definitions are used to indicate the level of danger that
exists. Please obey the following warnings and have a full understanding of the meaning of the symbols.
Symbol Definition
DANGER
Displayed when failure to obey instructions can result in death or serious
injury.
WARNING
Displayed when there is a danger of death or serious injury.
CAUTION
Displayed when failure to obey instructions can result in injury, or when not
attending to the machine it can also result in injury.
NOTICE
Displayed when it is important to know about operation and maintenance
specific to this machine, or at times when misunderstanding and mistakes are
common.

2
Contents
Getting Started.................................................................................................. 1
Machine Regulations ........................................................................................ 1
Definitions and Symbols .................................................................................. 1
For Safe Operation............................................................................................ 3
Warning Symbols.....................................................................................................................3
Important safety points.............................................................................................................6
Direction.......................................................................................................... 12
Name of Parts.................................................................................................. 13
Working of Each Part...................................................................................... 14
How to skillfully drive and operate this Machine .......................................... 15
Preliminary inspection before driving.....................................................................................15
Engine oil inspection, replenishment, and replacement .........................................................15
Trans mission oil inspection, replenishment and replacement ...............................................16
Fuel inspection and replenishment.........................................................................................17
How to operate the carrier dump............................................................................................17
How to start the engine..........................................................................................................18
How to stop the engine..........................................................................................................20
How to drive, change gear and stop.......................................................................................21
How to load and unload using a truck........................................................... 24
How to inspect, maintain and adjust each part ............................................. 25
How to lubricate each part .....................................................................................................25
How to inspect and adjust the spark plug...............................................................................26
How to clean and inspect the air filter....................................................................................26
How to clean the fuel filter pot ...............................................................................................28
Other inspections...................................................................................................................28
How to adjust cables, V-belt and crawlers..............................................................................28
Regarding long-term storage ......................................................................... 32
Caution on frozen ground............................................................................... 33
Detail of included parts................................................................................... 34
Detail of consumable parts............................................................................. 34
Specifications ................................................................................................. 35
Periodic Voluntary Inspection Table .............................................................. 37
Troubleshooting.............................................................................................. 39
Parts Supply Term Limit ................................................................................. 40
Limited Warranty............................................................................................. 41

3
For Safe Operation
Please read these instructions regarding safety and operation before operating this machine.
In order for this machine to satisfactorily demonstrate its true performance, please perform maintenance
and inspection.
Warning Symbols
The warning symbols are attached to the machine to draw attention to particularly serious dangers. Please
be sure to fully understand the meaning of each warning sign before operating this machine.
ȷRead the safety and operating manual.
ȷKeep body parts away from rotating parts.
ȷAlways wear safety glasses or goggles, and ear protection
while operating the machine.
ȷDo not operate on slope more than 20° .
ȷAlways wear safety shoes during Operation.


4

0915-85300 0915-85400
0915-85600
0220-71100
0919-71800

5
0915-85500
0915-85200 0915-85100

6
Important Safety Points
This machine is equipped with fast moving parts driven by a high-horsepower engine. Misuse of this
machine is extremely dangerous. Before using this machine, please be sure to read these
instructions, understand and obey the following warnings.
Notes for the operator of this machine
zThe operator of this machine should fully read these instructions. You can safely use this
machine only after gaining a full understanding of its operation and safety use guidelines.
zOperate this machine only after fully reading and understanding the included engine’s
instructions.
zThe operation and maintenance of this machine should only be performed by trained persons.
zDo not allow children, expectant mothers or any untrained person to use this machine,
accident and injury can result. Please check and observe local law which may place age limits
on the operation of machinery.
zDo not operate if suffering from fatigue or illness or if under the influence of alcohol or drugs.
Accidents and injury can result.
When lending this machine to another person
When lending this machine to another person it is the owner’s responsibility that the following
measures are carried out.
zThe owner should explain how to operate the machine and have new operator fully read these
instructions. The owner should then guide the new operator until they have a comprehensive
understanding of the machine’s operation and safety guidelines. The owner should lend these
instructions to the new operator together with the machine.
zWhen lending this machine to a person who can not read English, the owner should take
responsibility for fully explaining its safe operation.
zThe owner holds responsibility for the management of this machine, including checking that all
parts are correctly attached and that all functions are working correctly before lending it to
anyone.
Managing gasoline safely
zAbsolutely do not handle gasoline in the presence of lit cigarettes, naked flame, or other
sources of ignition. Gasoline is an extremely flammable liquid and there is a danger of fire and
explosions.
zDo not use a type of gasoline other than that described. There is a danger of fire and
explosions.
zStore gasoline and oil safely away from sources of flame and out of reach of children.
Accidents and injury can result.
zPlease refuel in a place that is well ventilated. As gasoline is a highly volatile substance, there
is a danger that you will feel unwell if you operate the machine in a poorly ventilated place.
WARNING
WARNING
WARNING
DANGER

7
zDo not open the fuel cap while running the engine.
zWhen refueling, be sure to stop the engine and allow it to cool down. There is a danger of
suffering burns.
zWhen refueling, be sure not to fill the fuel tank over the maximum level. If you do overfill the
fuel tank, remove fuel until it sits below the maximum level. Over-fueling can cause fire and
other accidents.
zAfter refueling, securely close the fuel cap and store the machine in a safe place with no
sources of ignition. There is a danger of fire.
zIf you spill gasoline, move the machine a safe distance away without starting the engine.
Starting the machine in close proximity to a fuel spill can result in a fire or other accident. Use
a waste cloth to wipe away the spill and dispose of the cloth in a suitable manner.
zBe sure to change your clothes immediately if they come into contact with gasoline. There is a
danger that any gasoline on your clothes could ignite or cause you to feel unwell.
zDo not refuel in places such as inside a car or on a truck, they could move unexpectedly.
Refuel after placing your fuel container safely on the ground, away from vehicles. Fuel spills
can cause fire and other accidents.
zWhen refueling from a truck or trailer, remove gas-powered refueling equipment from the
vehicle and refuel the machine on the ground. If this is not possible, refuel the machine with a
portable container rather than from a gasoline dispenser nozzle. Fuel spills can cause fire and
other accidents.
zDo not remove the refueling nozzle from the fuel tank until you have finished refueling. Fuel
spills can cause fire and other accidents.
Caution when starting the engine
zDo not modify the engine as this can cause accidents or explosions. Altering this machine in
any way will void the warranty. Orec America Inc. will bear no responsibility for damage or
injury caused by alteration or modifications.
zDo not try to alter the position of the engine governor or change the set rotation speeds.
zDo not run the engine in a place that is poorly ventilated. Engine exhaust is odorless and
contains carbon monoxide which can cause death or serious injury.
zDo not allow highly flammable substances near the engine or in the path of the exhaust as this
can cause a fire.
zDo not touch the engine or muffler as they become extremely hot during operation and can
cause severe burns.
zDo not allow weeds and leaves to accumulate in the engine, especially in the recoil cover, air
filter, and near the muffler. Overheating and fire can result.
zEnsure that the drive clutch is in the [OFF] position, the speed change lever is in the [N]
position, and the parking brake is ON, before starting the engine. Taking precautions when
starting the engine can avoid injury and accidents.
zAfter starting the engine with the drive clutch in the [OFF] position, check the V-belt㸦see page
27㸧to be absolutely certain that it is not moving. If the V-belt is moving even a little,
immediately switch off the engine and adjust the belt guard and cables. Not taking precautions
can avoid injury and accidents.
WARNING
DANGER

8
Caution when loading and unloading
zWhen loading or unloading using a truck, proceed carefully and be certain to park on a flat and
safe surface. A truck moving suddenly could cause injury and accidents.
zAttach a gently sloping ramp securely to the truck’s loading platform and lower the running of
the engine. The speed change lever should be put in the forward [1] position for loading, and in
the reverse [R] position for unloading.
zThis machine’s holding carrier should be empty before loading on to a truck. Furthermore, the
machine should not be loaded on to a truck with its holding carrier in the dump position.
Before operating the machine
zAbsolutely do not try to modify this machine (including modification of the protective cover and
safety cover) as this can cause injury and accidents. Altering this machine in any way will void
the warranty. Orec America Inc. will bear no responsibility for damage or injury caused by
alteration or modifications.
zDo not change or tamper with the safety apparatus. Inspection should be performed
periodically to ensure the safety apparatus is working correctly.
zThis machine is not a vehicle for people. Do not allow any adults, children or pets to ride on it.
Riding the machine can result in injury and damage.
zWear suitable clothing when operating this machine. Please wear the following items to protect
against injury and reduce the possibility of accidents.
Long sleeves, long pants Protective glasses
Non-slipshoes Gloves
Helmet Earprotection
Cuffs, loose clothing, and jewelry can become entangled in the machine. Avoid wearing such
items to help prevent injury and accidents. Long hair should be tied up inside a helmet.
zEnsure that no part of your body comes into contact with the moving parts of this machine.
There is the possibility of serious injury such as the severing of hands and feet if the machine’s
moving parts are touched.
zDo not remove any parts of this machine that have been fitted as standard. To prevent
accidents, be sure to use all covers and parts in the same state as they have been fitted.
zBe sure that there are no people, animals or vehicles close by. Not taking precautions can
cause injury and accidents.
zBefore starting operation, remove any obstacles such as rocks and branches from your work
area. The machine or you yourself could slip and fall over during operation, causing injury and
damage.
zWhen working in a dangerous area, erect markers stop to you from mistakenly getting too near
to obstacles, ditches, soft path edges, slopes (over 20°), or uneven ground.
zUse this machine during daylight or with sufficient artificial light. Do not operate this machine
at night when poor visibility will not allow you to be fully aware of your surroundings. Failure to
notice dangerous objects and bystanders is a cause of injury and accidents.
zAbsolutely do not operate this machine in places where there are dangerous drops, ditches or
embankments. Accidents can be caused by the machine tipping over.
zDo not use this machine on wet grass. It is easy to slip on wet grass, causing injury and
accidents.
zInspect the drive sprockets, crawlers, and tension rollers to be certain they are properly
attached. Securely tighten if they are loose.
WARNING
WARNING

9
zDo not load this machine’s holding carrier over the maximum holding capacity as stated in the
specification.
zTo ensure that the load does not shift during transports, distribute it evenly over the holding
carrier and secure it in place with a rope. Furthermore, take care to ensure your field of vision
by not loading the machine too high.
Caution during operation
zDuring operation, chains and belts are hidden by a cover, be sure to keep hands and feet well away.
Touching these parts can cause serious injury such as the severing of hands and feet.
zFor safety reasons, do not make sudden starts/stops or sharp turns.
zTake care to move and turn the machine gently. Not taking precautions can cause injury and
accidents.
zThe person using this machine should always operate it from behind (handlebar side).When this
machine’s engine is running, do not stand in the path where you are driving. Not taking precautions
can cause injury and accidents.
zIf you notice any strange noises, smells or heat/vibrations during the operation of this machine, switch
off the engine immediately, remove the spark plug cord and ensure that all movable parts have
completely stopped. Be sure to have the machine inspected for damage and obstructions and have
any damaged parts repaired.
zLook out for holes in the ground and protruding tree roots. Also look out for obstructions that could be
hidden in long weeds or brush. The handlebars can be taken from your control, causing injury and
accidents.
zBe careful when approaching blind corners, bushes, and trees which block your line of sight. Such
obstructions can hide children and animals from view.
zWhen moving the machine backwards, check that there are no people or obstacles behind you and
that you have a secure foothold. When reversing, there is a danger of being trapped between the
machine and a wall or falling from drop-offs.
zExercise caution when operating the machine alongside fences, buildings and trees. The machine’s
handlebars can be taken from your control if you come into contact with obstacles, possibly causing
injury and accidents.
zDo not leave the machine unattended with the engine running. When leaving the machine unattended,
park on a flat surface with the engine switched off, put the speed change lever in [N] and confirm that
the parking brake is ON. Injury and accidents can be caused if the machine moves while unattended.
zPlease drive at a speed that is safe for the surface grade, surface conditions, and size of the load you
are carrying.
zAs the area around the exhaust muffler becomes extremely hot, please keep your hands away to avoid
burns.
zPlease look out for blockages of grass and mud in the engine cooling intake and the area around the
cylinder. Blockages can cause engine scorching and fire.
zWhen operating the machine close to buildings, shrubs and trees, take care not to cause
accidents and damage by crashing into them. If you do hit something, switch off the engine
immediately and have any defective parts repaired or replaced.
WARNING
CAUTION

10
Using the machine on slopes
When operating on slopes, serious accidents can be caused by you slipping and the machine
rolling over. Be especially careful when working in such areas and stop operating the machine
immediately if you feel in any danger at all.
zDo not operate the machine on slopes of more than 20°.
zDo not operate the machine on wet slopes. It is easy to slip on wet grass and suffer injury and
accidents.
zLook out for holes in the ground and protruding tree roots. Also look out for obstructions that
could be hidden in long weeds and brush. The handlebars can be taken from your control,
causing injury and accidents.
zWhen operating on slopes, do not leave the machine with its clutch off or the speed change
lever in neutral or try to change speed at all. The machine could run out of control, causing
injury and accidents.
zWhen operating on slopes of 5° to 20°, please be sure to keep the load below 300lbs.
zWhen operating on slopes, go up and down in a straight line. Especially when carrying a load,
there is a danger of the machine tipping over if you try to traverse a slope.
zBefore descending a slope, stop the machine once, select a low speed with the speed change
lever, be sure to engage the engine brake and drive at a reduced speed. If you fail to
sufficiently reduce your speed while descending a slope and then suddenly engage the brakes,
there is a danger the machine could kick up and tip forward.
Children
When operating this machine, be particularly aware of children. Children are often interested in
this kind of machine and may be drawn to you. As children may not be concentrating on their
surroundings, tragic accidents can occur if you take your eyes off them. Please treat the
following points with great care.
zDo not allow children to come into the area where you are working. Make sure that young
children are securely in the care of an adult other than the operator.
zSwitch off the engine immediately if children enter the area where you are working.
zDo not allow children to operate the machine. Furthermore, check and obey local law which
may place age limits on the operation of machinery.
zBe careful when approaching blind corners, bushes, and trees which block your line of sight.
Such obstructions can hide children from view.
Parking
zPark on ground that is flat and firm underfoot, not in a place that may be dangerous.
zDo not park on slopes.
zIf you must leave this machine unattended, be sure to confirm that the parking brake is ON and
that the engine is switched OFF. For safety reasons, please also put the fuel valve in the OFF
position.
zDo not park on combustible material such as grass or straw. There is a danger of a fire being
started by hot exhaust pipes and exhaust gas.
WARNING
WARNING
WARNING

11
Maintenance
zBe sure to switch off the engine and remove the spark plug cord before performing any
inspection, adjustment or maintenance on this machine.
zWhen performing inspection, adjustment or maintenance, use appropriate tools in order to
work as safely as possible.
zPerform periodic inspection in order to work as safely as possible. If you discover any worn or
damaged parts, please replace them with recommended parts only.
zDamage to moving parts could cause injury or accidents. Be sure to have any damaged parts
replaced before using the machine again.
zBe sure to check that moving parts are refitted correctly in their original positions after being
removed.
zCheck that all nuts and bolts are securely tightened.
zPerform comprehensive inspection and adjustment of such parts as drive clutch, brake,
throttle, and gear change.
zWhen rubber fuel lines become old, they can split and dangerous fuel leaks can occur. Change
rubber parts if they split or every 3 years regardless of damage. At this time, also change the
fastening bands for the new parts.
zNever substitute nuts and bolts with those that are not recommended. There is a possibility of
accidents caused by worn or damaged parts.
zRemove fuel when storing or transporting the machine. Accidents and damage can be caused
by fuel spills or spoiled fuel.
zWhen storing the machine, place it on a flat surface away from sources of flame. Not taking
precautions can cause accidents and damage.
zBefore storing the machine, remove such foreign material as weeds and leaves. Clean away
any oil spills or fragments stained with oil.
zMake sure that the engine has completely cooled before covering the machine with a storage
cover.
zReplace the drive brake shoe before reaching 100 hours of use.
Depending on operating conditions, there may be occasions when incidents arise which are not
covered by the warnings in this manual. The operator should always use common sense and put
safety first when using this machine.
WARNING

12

Direction
The front, rear, left and right of this machine are described from the operator’s perspective. In the main text,
[Forward] and [Reverse] are also described from the operator’s perspective.

13
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


Name of Part
(3) Platform stopper
Platform support bar
Idle roller
Induction ring attachment
Turn wheel㻌
(2) Shift rod
(1) Driving clutch lever
Crawler Recoil starter
Side clutch lever
㻌䠄5䠅Throttle lever
(4) Side clutch lever

14
CAUTION
Working of Each Part
(1) Drive clutch lever
Intermittently puts power into the transmission from the engine.
Lower this lever to drive and release it to stop.
When in the stop position, the parking brake is also locked at the same time.
(2) Shift rod
Use this to select a drive speed.
There are 2 forward gears, (Forward 1) and (Forward 2), and 2 reverse gears, (Reverse 1) and
(Reverse 2).
To change gear, put the drive clutch lever in the [Stop] position and proceed when the machine
has stopped.
zIf you try to operate the gear lever with the drive clutch lever in the drive position, this is not only
dangerous but can also damage the gears inside the transmission.
(3) Platform stopper (manual)
Use to dump the carrier.
Grip the lever and raise it up.
(4) Side clutch lever
Use this lever to change the direction of travel.
Grip lever and turn the machine in the desired direction.
zBefore operating the side clutch, sufficiently reduce the machine’s speed of travel and move the
lever gently a little at a time. Operating this lever at high speed and turning sharply is extremely
dangerous.
(5) Throttle lever
Use this to adjust engine revolution up or down.
WARNING

15
How to skillfully drive and operate this machine
Preliminary inspection before driving
zIn order to use this machine safely and comfortably, please follow the [Periodic Voluntary
Inspection Table] (page 36) and have any defective parts repaired immediately, before starting
work again.
zThis machine is shipped with the necessary lubrication of oil but please be sure to recheck that
all designated parts are lubricated with high-quality oil before operation. Please perform any such
inspection on a level surface.
zPeriodic replacement of oil is necessary in order to always be able to operate it in good condition.
zRegarding driving and the operation of each lever, be sure to follow the instructions and
absolutely do not jump to your own conclusions.
zPlease dispose of any waste oil properly after replacement.
zPlease read and fully understand all of the warning and danger labels that are attached to this
machine.
Engine oil inspection, replenishment, and replacement
zDo not start the engine inside an enclosed space. There is a danger of you becoming sick from
harmful exhaust emissions.
zThis machine is fitted with a gasoline engine so be sure to keep lit tobacco and other sources of
ignition well away to avoid causing a fire.
zTo perform an engine oil inspection, switch off the engine and wait (a minimum of 5 minutes) for the
engine to cool down sufficiently and take care not to burn yourself.
Inspection / replenishment
1. Check the oil level every time you use the machine or after 8
hours of operation. The oil filler cap also serves as the
dipstick.
2. Check the engine oil level and clarity. If not at the regulation
level, replenish or completely replace oil (refer below) if
noticeably dirty.
zWhen performing an oil measurement, make sure that the engine is on a level surface and do not
screw in the dipstick. After finishing inspection and replacing oil if required, securely screw the oil
filler cap back in place.
DANGER
NOTICE

16
Replacement
3. Please prepare a suitable container in which to receive waste
oil.
4. Remove the oil drain plug which is located on the back part of
the engine and allow oil to drain out from inside the crankcase.
5. Make sure you securely reattach the drain plug.
6. Refill with new engine oil up to the designated level. (See page 34, Specifications.)
zUse high-quality engine oil that is of SD level and above. Refer below for how to determine oil
use depending on outside temperature. Also see below for a rough estimate of the times when
oil should be replaced.
Engine oil SAE10W-30
Replacement 1st time : after 5 hours
2nd time onwards : every 50 hours
èHowever, please replace more frequently if continually carrying heavy loads or working in
particularly high temperatures for extended periods of time.
Transmission oil inspection, replenishment and replacement
Inspection / replenishment
         

1. Manually put the carrier in the dump position.(See page 16,
How to operate the carrier dump.)
2. Remove the filler cap from the top part of the transmission
case (oil caps are located on both sides.)
3. Check the oil level and clarity by looking through the filler
opening. If not at the regulation level, replenish or
completely replace oil (refer below) if noticeably dirty.
4. Securely reattach the filler caps on both sides of the
transmission.
5. Lower the carrier.
z
A
lso remove the oil filler cap/dipstick to allow oil to drain
out more easily.
Filler cap
NOTICE
NOTICE

17
Replacement
6. Please prepare a suitable container in which to receive waste
oil.
7. Remove the drain plug on the lower left side of the
transmission case and allow oil to drain out.
8. After securely reattaching the drain plug, refuel with 1.6 liters of transmission oil (#90).
Suggested replacement schedule 1st time: after 50 hours
2nd time onwards: every 100 hours
Fuel inspection and replenishment
1. Please check the fuel. If the fuel level is low, please refuel
with regular gasoline as soon as possible. (See page 34,
Specifications.)
How to operate the carrier dump
When inspecting the transmission and belt, please follow the points below to operate carrier dump.
zDo not put the carrier in the dump position when loaded with cargo. This is extremely dangerous
because not only will operation become heavy but the center of gravity will be shifted, possibly
causing the load or the machine to tip over.
zWhen inspecting the carrier dump operation (raise), help prevent accidents by making sure that the
built-in stand (See page 10, Name of Parts.) is holding the carrier securely in place.
zIf you release the carrier lock when on a slope or when cargo has shifted to one side, the carrier
can dump (raise up) suddenly. Please use caution.
zWhen performing a dump on a slope, do not raise up the carrier if this will raise the machine’s
center of gravity to a dangerously high point. If this is unavoidable, put logs etc. under the machine
to stabilize it.
z
A
lso remove the oil filler cap/dipstick to allow oil to drain
out more easily.
zBe sure to stop the engine before putting in fuel.
zAfter confirming that the engine and muffler have cooled
down, refuel through the filler opening up to the maximum
fuel level. If you spill any fuel on the machine, wipe it
clean with a cloth. Neglected fuel spills can cause a fire.
NOTICE
DANGER
WARNING
Drain plug

18
CAUTION
zWhen dumping, be sure to confirm that all around you is safe.
zPerform dump operation slowly to prevent damage to the machine.
Raising the carrier
1. Grip the carrier lock lever and manually raise it forward
and up.
2. Please make sure that the stand is fixed securely in place.
Lowering the carrier
3. Remove the stand and lower the carrier on to the frame.
4. Grip the carrier lock lever and manually lower the carrier
down on to the machine to lock it in place.
5. Confirm that the carrier is securely locked in place by
trying to lift it up without using the carrier lock lever.
How to start the engine
1. After finishing inspection, be sure to return the carrier to
its original position. (See page 16, How to operate the
carrier dump.)
2. Put the drive clutch lever in the (STOP) position. The
parking brake is engaged.

Carrier lock lever
Stand
Fixingpin
Stand
Drive clutch Lever

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3. Put the gear lever in the neutral (N) position.
4. Put the fuel valve in the open (ON) position.
5. Put the engine switch in the drive (ON) position.
6. Move the choke lever to the (CLOSED) position.
7. Move the throttle lever to the intermediate position
between high speed ( ) and low speed ( ).
zYou do not need to operate the choke lever when the
engine is warm.
ۑN
NOTICE
Throttle lever
Low
High