Orenco Biotube ProPak User manual

Installation
Manual
1800348-9843
[phone]
www.orenco.com
Biotube®ProPak™&
LOS Pump Package™
Installation
Manual
1-800-348-9843
[phone]
www.orenco.com

Orenco Systems®• 800-348-9843 • [phone] • www.orenco.comNIM-EPS-1
Rev. 6 © 10/21
Page 2
Biotube ProPak and LOS Pump Package Installation Manual
Table of Contents
How to Use This Manual ...............................................................Page 2
Before You Begin .....................................................................Page 2
Standard On-Lot Components ..........................................................Page 3
Installation Overview ..................................................................Page 4
Installation Steps .....................................................................Page 4
Step 1: Verify Tank Installation ................................................................Page 4
Step 2: Install Tank Adapters and Risers .........................................................Page 4
Step 3: Test Tank and Adapter Seams for Watertightness ............................................Page 5
Step 4: Install Biotube Pump Package...........................................................Page 5
Step 5: Connect Pump Discharge to Transport/Service Line ..........................................Page 6
Step 6: Mount and Wire Control Panel...........................................................Page 6
Step 7: Test Pump Voltage and Amperage........................................................Page 7
Step 8: Test Float Switches and Control Panel.....................................................Page 8
Step 9: Complete the Installation ..............................................................Page 8
How to Use This Manual
This manual contains an Installation Overview and a set of Installation Steps.
• Installation Overview — This is a simple overview of the steps in the installation process. Its purpose is to help you quickly see the
suggested order of operations for installing the on-lot components of Orenco Biotube ProPak and LOS (liquid-only sewer) Pump Packages.
It is intended as a reference only – it does not provide complete instructions.
• Installation Steps — This provides general instructions for each step in the installation process and references to installation
documents for specific components. Many Orenco products come with installation instructions, and all of these instructions are
available in hardcopy form. Contact your distributor or Orenco for copies, or find instructions online in the Orenco Document Library at
www.orenco.com. There are also steps in this manual that cover operations performed before and after the pump package is installed,
which are necessary for successful pump package installation.
You will find Key Points, Notes, and IMPORTANT information in this manual, marked with easy-to-see visuals:
Key Points — These are critical for a quality installation and must be completed in order for your installation to be successful.
Notes — These cover useful information and tips that can help make your installation simpler or easier. They may also provide
information on variations in components or methods.
IMPORTANT — These point out potential hazards to equipment or people during and after the installation.
Before You Begin
Orenco works hard to make your installation as easy as possible. Our pump packages are totally integrated and can be installed in most
tanks in a matter of hours. All components are designed to fit together well, with a minimum of field cuts.
Before you begin installing your Orenco pump package, be sure to read this entire manual and any reference documents you may need
to complete the installation. Also, be sure that the instructions for these products are the most current ones available by checking our
online Document Library at www.orenco.com. You’ll save time and money on installation day, and you’ll get fewer call-backs.

Orenco Systems®• 800-348-9843 • [phone] • www.orenco.com NIM-EPS-1
Rev. 6 © 10/21
Page 3
Biotube ProPak and LOS Pump Package Installation Manual
Before You Begin, cont.
Check Package Components! Be sure that all of the components are included in the pump package before beginning the installation.
Each Orenco pump package comes with a Biotube pump vault, Biotube effluent filter cartridge, effluent pump, discharge assembly, float
switch assembly, splice box, and control panel. Be sure you have the necessary risers, lids, lid screws, riser-to-tank adapters, adhesives,
waterproof wire nuts, and other components required to complete the installation. All of these can be found in Orenco’s Product Catalog,
which is available from your local distributor, from Orenco, and online at www.orenco.com/products.
Note: All pipe diameters given are US nominal IPS pipe sizes. If you’re using metric pipe, you may need adapters to connect to
the US fittings supplied.
Standard On-Lot Components
1 210
10 10
9
9
9
3
6
8
8
7
7
6
452
1
3
4
5
8External splice box
7Discharge assembly (HV-style shown)
9Access riser
10 Access lid
Control panel not shown
1Interceptor tank inlet tee
2Interceptor tank (two-compartment shown)
3Biotube pump vault
4Biotube effluent filter cartridge
5Effluent pump
6Float switch assembly
Components
Top view (two-compartment concrete tank and HV-style discharge assembly shown; see engineering drawings for project-specific configurations)
Side view (two-compartment concrete tank and HV-style discharge assembly shown; see engineering drawings for project-specific configurations)

Orenco Systems®• 800-348-9843 • [phone] • www.orenco.comNIM-EPS-1
Rev. 6 © 10/21
Page 4
Biotube ProPak and LOS Pump Package Installation Manual
Installation Overview
Step 1. Verify that the tank has been installed properly.
Step 2. If the tank adapters and access risers haven’t been installed, install them according to the manufacturer’s instructions.
Step 3. Perform a watertightness test on the tank and tank-to-riser connections.
Key Point: The tank and tank-to-riser connections must pass this test before you install the pump package.
Step 4. Install the Biotube pump package in the interceptor tank (or the second tank, in two-tank systems).
Step 5. Connect the pump and discharge assembly to the transport/service line.
Step 6. Mount, wire, and test the pump control panel.
Key Point: A qualified, licensed electrician is required for this step.
Step 7. Perform an operational test of the pump voltage and amperage.
Step 8. Perform an operational test of the float switch assembly and control panel.
Step 9. Verify the installation of all components, secure lids, and complete backfilling, if necessary.
Installation Steps
Step 1. Verify Tank Installation
Make sure the tank has been installed according to manufacturer and engineer
specifications and all appropriate grades are met.
Step 2. Install Tank Adapters and Risers
Step 2a: Install the tank adapters if they haven’t been installed. Follow the
manufacturer’s instructions.
• For Orenco PRTA24 or PRTA30 Tank Adapters, see NIN-TA-PRTA-2,
PRTA24 and PRTA30 Tank Adapter Installation Instructions.
• For Orenco RRFTA30 Tank Adapters, see NIN-TA-RRFTA-1, RRFTA30 Tank
Adapter Installation Instructions.
• For Orenco FRTA24-R or Orenco PRTA30 Tank Adapters and Roth Fralo
tanks, see NIN-RLA-RR-2, Roth Tank Adapter Installation Instructions.
If you don’t see instructions for your type of tank or tank adapter in this list,
call your distributor for assistance.
Key Point: Watertight seams and penetrations are critical for proper
performance.
Step 2b: Install the access risers and any associated components.
• If the system uses an HDA-style discharge assembly, the mounting plate
assembly must be installed in the riser before the riser is attached.
– For installing the mounting plate assembly, see NIN-HDA-1,
HDA-Style Discharge Assembly Installation Instructions.
• To install grommets in access risers and attach the risers to Orenco tank
adapters, see NIN-RLA-RR-1, PVC Access Riser Installation Instructions.
• To install splice boxes, see NIN-SB-SBEX-1, External Splice Box (SBEX)
Installation Instructions or NIN-SB-SB-1, Internal Splice Box (SB) Installation
Instructions.
2a
Install the tank adapters if they haven’t been installed.
2b
Install the access risers if they haven’t been installed.

Orenco Systems®• 800-348-9843 • [phone] • www.orenco.com NIM-EPS-1
Rev. 6 © 10/21
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Biotube ProPak and LOS Pump Package Installation Manual
Step 2. Install Tank Adapters and Risers, cont.
Key Points:
• Watertight seams and penetrations are critical for proper performance.
• Before installing the risers, make sure that:
– All risers are the correct height. Recommended riser height is
2in (50mm) above final grade.
– All risers are being installed in their correct locations.
– All penetrations are at the correct height for the connections.
– All penetrations are aligned correctly for good pump package access.
• After installing the risers, make sure that:
– All adhesive seams are free of voids, with smooth, continuous fillets.
– The adhesive is set before backfilling or testing watertightness.
Step 3. Test Tank and Adapter Seams for Watertightness
Test the tank and the tank-to-riser seams for watertightness. Follow the
manufacturer’s instructions.
• Some manufacturers require a partial or full backfill around the tank
before testing watertightness.
• Use NIN-RLA-RR-1, PVC Access Riser Installation Instructions to test the
seams between the access riser, tank adapter, and tank for watertightness.
Key Points:
• Plug the tank’s inlet and outlet before testing watertightness.
• Fill the tank with water to a level 2in (50mm) into the riser.
• All seams between the tank and access riser must pass the watertightness
test before you continue.
• Follow all applicable regulations for watertightness testing.
Step 4. Install Biotube Pump Package
Install the pumping components from a Biotube pump package into the
interceptor/septic tank.
Step 4a: Install a Biotube pump vault and Biotube effluent filter.
• For Biotube pump vaults, see NIN-PVU-1, Biotube Pump Vault Installation
Instructions.
• For PVP-series Biotube pump vaults, see NIN-PVU-3, PVP-Series Biotube
Pump Vault Installation Instructions.
Key Point: Pump vault placement and orientation is important – it
affects the location of the pump, discharge assembly, and splice box.
Fill the tank to a
level 2in (50mm)
into the riser.
Access riserAccess riser
2in
(50mm)
Test seams for watertightness.Test seams for watertightness.
3
Orenco pump vault types (from NIN-PVU-1,Orenco pump vault types (from NIN-PVU-1, Biotube PumpBiotube Pump
Vault Installation InstructionsVault Installation Instructions).).
4a
PV and “Standard” PVU “Earless” PVU
Support
pipes
Installation Steps

Orenco Systems®• 800-348-9843 • [phone] • www.orenco.comNIM-EPS-1
Rev. 6 © 10/21
Page 6
Biotube ProPak and LOS Pump Package Installation Manual
Step 4. Install Biotube Pump Package, cont.
Step 4b: Install the pump and discharge assembly for 4in (100mm)
submersible effluent pumps.
• For HV-style discharge plumbing, see NIN-HV-1, Pump and Discharge
Plumbing Installation Instructions.
• For HDA-style discharge assemblies, see NIN-HDA-1, HDA-Style Discharge
Assembly Installation Instructions.
Key Points:
• Make sure the pump’s voltage and design gpm or L/sec are correct for the
system.
• Align the discharge assembly and pump vault so the service provider
or operator can easily remove the filter cartridge.
• Hand-tighten all fittings. Don’t use tools to tighten the plumbing
connections and fittings between the pump and the discharge
assembly.
IMPORTANT: DO NOT lower or raise the pump by the cord! This can
damage the pump!
Step 4c: Install the float switch assembly. Refer to the following:
• NIN-MF-1, Float Switch Assembly Installation Instructions.
• NIN-MF-DA-1, Float Switch Settings and Adjustments Instructions.
IMPORTANT: DON’T change the float tether lengths.
Step 5. Connect Pump Discharge to Transport/Service Line
Glue the discharge nipple or flex hose stub from the pump package to the
transport/service line.
Step 6. Mount and Wire Control Panel
Key Point: This step should be performed by a licensed and qualified
electrician.
Note: Installation instructions, schematics, and wiring diagrams specific
to the panel and float switch configuration are included with each panel.
If any of these are missing, contact your dealer for a replacement.
Step 6a: Mount the panel using the instructions that came with it.
IMPORTANT: DO NOT mount the control panel on an exterior wall other
than a garage or shop wall! The motor contactor makes a sound while
engaging and disengaging that can be disruptive to residents.
Key Points:
• Follow all applicable regulations for placement of the control panel.
• Mount the panel in a service-friendly location within sight of the tank.
4b
Pump and HV-style discharge installationPump and HV-style discharge installation
6a
Installation Steps
Mount the panel using the instructions that came with it.

Orenco Systems®• 800-348-9843 • [phone] • www.orenco.com NIM-EPS-1
Rev. 6 © 10/21
Page 7
Biotube ProPak and LOS Pump Package Installation Manual
Step 6. Mount and Wire Control Panel, cont.
Step 6b: Route and install any necessary electrical conduit.
Step 6c: Route wires and connect the panel, pump, float switches, and other
equipment shown in the instructions and schematics.
IMPORTANT: Follow all applicable regulations and electric codes.
Key Points:
• Use watertight wire connectors to avoid electrical shorts and other issues.
• Seal the conduit at the control panel and at the splice box with UL-listed
sealing foam, putty, silicone sealant, or an Orenco conduit seal kit.
Step 7. Test Pump Voltage and Amperage
Perform an operational test on the pump.
• Record operational data on the panel’s log sheet, located in the control
panel’s door pouch.
• If you’re using a generator for pump operation, contact your dealer to
make sure it can supply sufficient starting amperage to the pump(s).
• Make sure there’s enough liquid in the tank to safely run the pump –
at least 4in (100mm) above the bottom float switch – and make sure
the pump doesn’t run dry during testing.
Step 7a: Open the discharge plumbing valve and service connections.
Step 7b: Unsnap the float switch assembly and remove it from the riser.
• If the assembly includes a “Redundant Off/Low-Level Alarm” float
switch, place it in the “up” position.
Step 7c: Turn on the control panel’s pump circuit and control circuit breakers.
Step 7d: Use the panel wiring diagram as a reference to test the following:
• Static pump voltage: With the panel’s “Auto/Off/Man” switch set to
“Off,” measure the static voltage between the top wire of the pump
breaker and the pump neutral terminal.
• Dynamic pump voltage: With the panel’s “Auto/Off/Man” switch set to
“Man” and the pump running, measure the dynamic voltage between the
pump terminals in the control panel, once the voltage stabilizes.
• Pump amperage: With the panel’s “Auto/Off/Man” switch set to “Man”
and the pump running, measure the amperage of the pump wire loop(s)
above the pump circuit breaker.
– Don’t mistakenly measure the control breaker.
Key Point: If the difference between the pump’s static and dynamic
voltage is more than 10%, check for correctly sized wiring between:
– The pump and control panel
– The service panel and control panel
(See NCH-PU-PU-3, Orenco Pump Wire Table, for more information.)
Installation Steps
7d
Measure the pump’s amperage.
7d
7d
Use a voltmeter to measure the pump’s static and
dynamic voltage.
“AUTO/OFF/MAN” switch

Orenco Systems®• 800-348-9843 • [phone] • www.orenco.comNIM-EPS-1
Rev. 6 © 10/21
Page 8
Biotube ProPak and LOS Pump Package Installation Manual
Step 8. Test Float Switches and Control Panel
• If you’re using a generator for pump operation, contact your dealer to
make sure it can supply sufficient starting amperage to the pump(s).
• Make sure there’s enough liquid in the tank to safely run the pump –
at least 4in (100mm) above the bottom float switch – and make sure
the pump doesn’t run dry during testing.
Step 8a: Make sure that the control panel has power and that the float
switch assembly has been removed from the tank.
Step 8b: Perform an operational test of the float switches in the float switch
assembly, based on the applicable configuration found in this section.
• If the panel doesn’t perform as it’s supposed to, check the wiring
diagram for proper wiring. Contact your distributor for assistance.
Demand-Dose: “Y,G” or “Y,G,W” Float Switch Assemblies
(MVP-S, S1, or S1RO Control Panels)
• Place the “Pump On/Off” and the “Redundant Off/Low-Level Alarm” (if
included) switches in the “up” position.
– The pump begins to run.
• Place the “High-Level Alarm” switch in the “up” position.
– The audible alarm sounds; the panel door alarm light turns on.
• Place the “High-Level Alarm” switch in the “down” position.
– The audible alarm goes silent; the panel door alarm light turns off.
• Place the “Pump On/Off” switch in the “down” position.
– The pump stops running.
• Place the “Redundant Off/Low-Level Alarm” switch (if included) in the
“down” position.
– The audible alarm sounds; the panel door alarm light turns on.
(On MVP panels, the panel door alarm light begins to blink.)
Demand-Dose: “Y,B,R” or “Y,B,R,W” Float Switch Assemblies
(MVP-S, S1, or S1RO Control Panels)
• Place the “Pump Off” and the “Redundant Off/Low-Level Alarm” (if
included) switches in the “up” position.
• Place the “Pump On” switch in the “up” position.
– The pump begins to run.
• Place the “High-Level Alarm” switch in the “up” position.
– The audible alarm sounds; the panel door alarm light turns on.
• Place the “High-Level Alarm” switch in the “down” position.
– The audible alarm goes silent; the panel door alarm light turns off.
• Place the “Pump On” switch in the “down” position.
– The pump continues to run.
• Place the “Pump Off” switch in the “down” position.
– The pump stops running.
• Place the “Redundant Off/Low-Level Alarm” switch (if included) in the
“down” position.
– The audible alarm sounds; the panel door alarm light turns on.
(On MVP panels, the panel door alarm light begins to blink.)
8
Lift and lower float switches to test switches and controlLift and lower float switches to test switches and control
panel functions (three-float configuration shown).panel functions (three-float configuration shown).
Installation Steps

Orenco Systems®• 800-348-9843 • [phone] • www.orenco.com NIM-EPS-1
Rev. 6 © 10/21
Page 9
Biotube ProPak and LOS Pump Package Installation Manual
Step 8. Test Float Switches and Control Panel, cont.
Timed-Dose: “YG,R” or “YG,R,W” Float Switch Assemblies
(S1PT or S1PTRO Control Panels)
• Place the “Timer On/Off” and the “Redundant Off/Low-Level Alarm” (if
included) switches in the “up” position.
– The “Off” light on the timer in the control panel turns on.
– The timer counts down and runs the pump when the “Off” cycle is
complete if the “Timer On/Off” switch remains in the “up” position
(during normal operation).
• Place the “High-Level Alarm” switch in the “up” position.
– The audible alarm sounds; the panel door alarm light turns on.
– The pump turns off automatically if using the timer override function.
• Place the “High-Level Alarm” switch in the “down” position.
– The audible alarm goes silent; the panel door alarm light turns off.
– The pump turns off automatically if using the timer override function.
• Place the “Timer On/Off” switch in the “down” position.
– The “Off” light on the timer in the control panel turns off.
• Place the “Redundant Off/Low-Level Alarm” switch (if included) in the
“down” position.
– The audible alarm sounds and the panel door alarm light turns on.
Timed-Dose: “Y,R,W” or “YG,R,W” Float Switch Assemblies
(MVP-S Control Panels)
• Go to the logo unit’s “input” screen, per the instructions supplied in the panel.
• Place the “Redundant Off/Low-Level Alarm” switch in the “up” position.
– The #1 input is highlighted.
• Place the “Timer On/Off” switch in the “up” position.
– The #2 input is highlighted.
– The timer counts down and runs the pump when the “Off” cycle is
complete if the “Timer On/Off” switch remains in the “up” position
(during normal operation).
• Place the “High-Level Alarm” switch in the “up” position.
– The #4 input is highlighted, the audible alarm sounds, and the
panel door alarm light turns on.
– The #3 input is highlighted if the override timer function is used.
• Place the “High-Level Alarm” switch in the “down” position.
– The audible alarm silences, the panel door alarm light turns off, and the
#4 input is not highlighted.
– The #3 input is not highlighted if the override timer function is used.
• Place the “Timer On/Off” switch in the “down” position.
– The #2 input is not highlighted.
• Place the “Redundant Off/Low-Level Alarm” switch in the “down” position.
– The audible alarm sounds, the panel door alarm light blinks, and the #1
input is not highlighted.
– The alarm condition ends when the “Redundant Off/Low-Level Alarm”
float switch is back in the “up” position.
Installation Steps
8b
Timed-Dose, “Y,R,W” or “YG, R, W” MVP control panels
Logo unit screen

Orenco Systems®• 800-348-9843 • [phone] • www.orenco.comNIM-EPS-1
Rev. 6 © 10/21
Page 10
Biotube ProPak and LOS Pump Package Installation Manual
Step 8. Test Float Switches and Control Panel, cont.
Step 8c: Snap the float switch assembly back into the bracket.
• Make sure the float switches can move freely up and down without
interference from each other or contact with the vault wall.
• For settings or adjustments, see NIN-MF-DA-1, Float Switch Settings
and Adjustments Instructions.
Step 8d: Neatly coil the float switch cords and secure them in the riser.
• Make sure the coils don’t tangle with the float switches.
Step 8e: Place the “Auto/Off/Man” switch on the control panel to “Auto,”
make sure the control panel circuit breakers are in the “On” position, and
close the control panel door.
Step 9. Complete the Installation
Step 9a: Check the pump package, connections, fittings, and other
components for correct, completed installation and accessibility.
Step 9b: Secure the access lids on the tank.
Step 9c: Finish backfilling the tank excavation, transport/service lines,
and electrical conduit runs, if those tasks are not yet done. Follow the
manufacturer’s and engineer’s instructions.
8c
Stem
Tee Tee level
with bracket
Float
bracket
Attach the assembly to the bracket, level with the bracket.
Installation Steps

Orenco Systems®• 800-348-9843 • [phone] • www.orenco.com NIM-EPS-1
Rev. 6 © 10/21
Page 11
Biotube ProPak and LOS Pump Package Installation Manual

1-800-348-9843
[phone]
www.orenco.com
NIM-EPS-1
Rev. 6 © 10/21
Orenco Systems®
Installation
Manual
Biotube®ProPak™&
LOS Pump Package™