OSAKA VACUUM TC163H User manual

OSAKA VACUUM, LTD.
Document No. : ND00338-R06
INSTRUCTION MANUAL
POWER SUPPLY
For the pump
MODEL: TC163H
TC223
TC523H
TC203
TC353
TC1104
IMPORTANT
Read rule carefully for safe installation, operation and instruction.
Please keep this instruction manual by your side.
OSAKAVACUUM, LTD.

OSAKA VACUUM, LTD.
Document No. : ND00338-R06
1
－INTRODUCTION－
The power supply provides the pump with power for operation.
Prior to operating the power supply, we recommend you to read this instruction manual
carefully to understand various functions and correct handling thoroughly.
If you keep this manual by your side, it will be helpful when you are not sure of something
during operation or you have something wrong.
－WARRANTY－
Our company warrants the quality of power supply in accordance with the conditions of
warranty prescribed in “STANDARD WARRANTY CONDITIONS”.
－PRECAUTIONS－
Please read carefully the precautionary instruction on the operation and installation given on
from page 2 to page 3.
Special care should be taken for the parts with the following heading, “Caution” and
“Warning” signs throughout in this manual.
! CAUTION: An important consideration is described in order to operate the pump
and the power supply safely.
! WARNING: An important consideration is described in order to avoid any injuries or
a risk of electric shock when operating the pump and the power supply.

OSAKA VACUUM, LTD.
Document No. : ND00338-R06
2
1) Input power
! CAUTION
Input power voltage isAC90～121V orAC180～253V.
Set the input voltage select switch of the rear panel of the power supply according to the
input voltage.
Supply the power excluding noise, surge and voltage fluctuation to the power supply.
2) Combinations of the power supply and the pumps.
! CAUTION
Match the power supply with the correct pump.
Prior to operation, supply the input power and press the F1 button, and then check the
model indicated on the top in display.
Correct combinations of the power supply and the pumps, refer to page 6, table 1.
The power supply is set to the model matched to the pump at shipping from our company.
The nameplates are stuck on the side and bottom panels of the power supply at
shipping from our company.
When requesting our company for repair or making other inquiries on the product, please
do not forget to tell us the serial number.
3) Fan mode selection
! CAUTION
Set the “function for detecting fan disconnected” to “ON” or “OFF” depending on
air-cooled type or water-cooled type of the pump.
The fan mode select switch is set to “FAN” at shipping from our company.
4) Earth
! WARNING
Be sure to connect the earth line of the INPUT connector to EARTH/GROUND.
5) Connections of cables
! CAUTION
DO NOT disconnect the cables or connectors of the power supply in operation.
6) Disassembly and modification
! CAUTION
DO NOT disassemble or modify the pump, the power supply and the cable.
It may result in failures or accidents and fails safety.

OSAKA VACUUM, LTD.
Document No. : ND00338-R06
3
7) Electric shock
! WARNING
DO NOT touch the inside of the alive power supply.
DO NOT touch the inside of the power supply within 5 minutes after turning the input
power off, or you may get electric shock.
8) Ambient temperature/humidity
! CAUTION
Avoid locations where the power supply is exposed to high temperature and humidity.
9) Water drop
! CAUTION
Avoid locations where the water drops wet the power supply.
10) Dust and flammable/corrosive gas
! CAUTION
Avoid locations where dust, flammable gas or corrosive gas may affect the power supply.
11) Electric/magnetic field
! CAUTION
Avoid locations where strong electric field or magnetic field exists.
12) Vibration
! CAUTION
Avoid locations where excessive vibration exists.
13) Space
! CAUTION
Be sure to provide sufficient space around the cooling fan on the rear of the power supply.
－OPENING THE CRATE－
Check that the power supply and attachments are not damaged caused during transportation. There
are spare parts and attachments below in a standard set of the power supply.
Input power connector 1 pc.
Remote connector 1 pc.
Serial communication connector 1 pc.
Instruction manual of power supply 1 copy
Instruction manual of serial communication 1 copy
“AC100/110V” seal 1 sheet

OSAKA VACUUM, LTD.
Document No. : ND00338-R06
4
CONTENTS
Introduction ------------------------------------------------------------------------------------------1
Warranty ------------------------------------------------------------------------------------------1
Precautions ------------------------------------------------------------------------------------------1
Opening the crate ------------------------------------------------------------------------------------------3
1. Feature ---------------------------------------------------------------------------------------------------6
2. Specifications ------------------------------------------------------------------------------------------7
3. Buttons and display ---------------------------------------------------------------------------------8
3.1 Input voltage select switch ---------------------------------------------------------------8
3.2 FUNCTION buttons (F1,F2,F3) ---------------------------------------------------------------8
3.3 START button ------------------------------------------------------------------------8
3.4 STOP/RESET button ------------------------------------------------------------------------8
3.5 Display ---------------------------------------------------------------------------------9
3.5.1 Indication of each operation status
3.5.2 Indication by Function buttons
4. MAINTENANCE MODE ----------------------------------------------------------------------- 10
4.1 Function for no-load test ------------------------------------------------------------------------10
4.2 Function for resetting total operation time ------------------------------------------------------10
4.3 Function for canceling protection signal ----------------------------------------------------- 11
4.4 Function for detecting fan disconnected ------------------------------------------------------- 11
4.5 Function for selecting LOCAL/REMOTE/SERIAL COMMUNICATION ----------------11
4.5.1 LOCAL mode
4.5.2 REMOTE mode
4.5.3 SERIAL COMMUNICATION mode
4.6 Function for using CRC code ---------------------------------------------------------------------12
4.7 Function for error (alarm) log ---------------------------------------------------------------------12
5. Protective functions ---------------------------------------------------------------------------------14
5.1 Protective function ---------------------------------------------------------------------------------14
5.2 Warning function ---------------------------------------------------------------------------------16
6. Reset of error ---------------------------------------------------------------------------------17
6.1 Over frequency and System error ---------------------------------------------------------17
6.2 Theothers -----------------------------------------------------------------------------------17
7. Installation and electrical connections ---------------------------------------------------------------17
7.1 Installation ---------------------------------------------------------------------------------17
7.2 Electrical connections ---------------------------------------------------------------18
7.2.1 Connection of input power cable
7.2.2 Connection of motor cable
7.2.3 Connection of fan cable
7.2.4 Connection of remote cable

OSAKA VACUUM, LTD.
Document No. : ND00338-R06
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8. Maintenance and inspection ------------------------------------------------------------------------22
8.1 Tuning ---------------------------------------------------------------------------------22
8.2 Adjusting the depth of character in display (LCD contrast) ------------------------------- 22
8.3 No-load test of power supply ---------------------------------------------------------------22
9. Others -------------------------------------------------------------------------------------------------- 23
Appendix
Attached drawings
Outside view drawing of the power supply ---------- drawing number : X3-00080
Input/output Communications of the power supply --------- drawing number : X3-00081
Standard warranty conditions

OSAKA VACUUM, LTD.
Document No. : ND00338-R06
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1. Feature
This power supply is a high-frequency inverter to drive the pump. The power supply controls
motor current to a fixed value and set the output voltage proportional to output frequency. Thus
the power supply gives full play to its ability and can start the pump in a short time.
The power supply shows the status of the pump and power supply on the display of the front
panel, for example, output frequency, operation status and so on.
! CAUTION
Table 1 shows the combinations of the power supply and the pumps. Check the model and
match the power supply with the correct pump.
Table 1. Combinations of power supply and the pumps
Power supply model ⇒Pump models
TC163H ⇒TH162/163
TC203 ⇒TG200/203
TS50
TC223 ⇒TG220F
TC353 ⇒TG350F
TG450F
TC523H ⇒TH520/522
TC1104 ⇒TG800F
TG1100F

OSAKA VACUUM, LTD.
Document No. : ND00338-R06
7
2. Specifications
Table 2 shows the specifications of the power supplies.
Table 2. Specifications of the power supplies
Power supply model TC163H TC203 TC223 TC353 TC523H TC1104
Applicable the model of pumps TH162
TH163
TG200
TG203
TS50
TG220F TG350F
TG450F
TH520
TH522
TG800F
TG1100F
Temperature ‐5 - 40℃
Humidity 35 - 85%
Ambient
Pollution degree 2
Phase Single
Voltage 1) AC90 - 110 or AC180 - 253[V]
Frequency 50/60[Hz]±2[%]
Max Power 490[VA] 610[VA] 590[VA] 610[VA] 590[VA] 610[VA]
Rating Power 210[VA] 210[VA] 96[VA] 92[VA] 210[VA] 86[VA]
Input
Over voltage
category Ⅱ
Phase 3 phases
Voltage 2) 45[V] 60[V] 60[V] 60[V] 60[V] 60[V]
Output
Frequency 2) 800[Hz] 800[Hz] 800[Hz] 750[Hz] 400[Hz] 560[Hz]
Brake method DC constant current
Brake operation time 4[min] 7[min] 4[min] 9[min] 14[min] 30[min]
Weight Approx. 2.7[kg]
Max. EARTH/GROUND leakage
current 3.5[mA]
IP Rating IP20 (Service area or operation area)
Withstand Voltage 3) Viso. INPUT(supply)-EARTH/GROUND
Viso. INPUT(supply)-REMOTE(interface)
Viso. INPUT(supply)-SERIAL(interface)
1.5[kV]
2.3[kV] (SELV)
2.3[kV] (SELV)
1) Set the input voltage switch of the rear panel of the power supply according to the input
voltage.
2) Value of normal operation
3) Don’t perform the withstand voltage test. When testing, the inner parts must remove.
! CAUTION
DO NOT perform the withstand voltage test.

OSAKA VACUUM, LTD.
Document No. : ND00338-R06
8
3. Buttons and display
This section explains buttons and display of the power supply.
Display
FUNCTION buttons (F1,F2,F3)
STOP/RESET button
START button
Input voltage select switch
Figure 1. Front and rear panel of the power supply
3.1 Input voltage select switch
! CAUTION
Input power voltage is AC90～121V or AC180～253V.
Set the input voltage select switch of the rear panel of the power supply according to the input
voltage.
Supply the power excluding noise, surge and voltage fluctuation to the power supply.
Input voltage select switch is set to “200” at shipping.
3.2 FUNCTION buttons (F1,F2,F3)
These buttons are for entering into MAINTENANCE MODE, confirming or altering value of
parameters on each functional items in MAINTENANCE MODE. Besides, confirming or altering
value of parameters for serial communication. How to operate MAINTENANCE MODE is
shown at section 4. MAINTENANCE MODE. How to operate serial communication is separately
shown at INSTRUCTION MANUAL SERIAL COMMUNICATION.
3.3 START button
Press to start driving when the operation mode is “LOCAL mode”.
3.4 STOP/RESET button
Press to stop driving when the operation mode is “LOCAL mode”.
Also, press to reset the power supply stopped with error with all Operation Modes.

OSAKA VACUUM, LTD.
Document No. : ND00338-R06
9
3.5 Display
3.5.1 Indication of each operation status
The display indicates rotating speed, operation status, total operation time, operation mode, error
message and others during operation of the pump. Details of display are shown at following Table
3.
Table 3. The indication of display
Operation Status Contents Display Note.3
Power ON Top: model of the power supply (for 5 seconds)
Bottom: revision number of the power supply (for
5 seconds)
TC1104
Rev.A
Under Standby or Under
rotating at Free Run Top: operation status and operation mode
Bottom: rotating speed and total operation time
Note.1
Standby L
0rpm 12345h
Under Acceleration Top: operation status and operation mode
Bottom: rotating speed and total operation time
Note.1
Acceleration L
3000rpm 12345h
Under rotating at
Normal Top: operation status and operation mode
Bottom: rotating speed and total operation time
Note.1
Normal L
33600rpm 12345h
Under Acceleration
from normal operation
Note.2
Top: operation status and operation mode
Bottom: rotating speed and total operation time
Note.1
Acceleration L
18000rpm 12345h
Under deceleration Top: operation status and operation mode
Bottom: the rest of braking time and total
operation time
Brake L
30:00 12345h
Under
MAINTENANCE
MODE
Top: parameter
Bottom: value of parameter Shown at section 4
Under Working
Protective Functions Top: error message
Bottom: total operation time Shown at section 5
Note.1) rotating speed means output frequency times 60.
Note.2) Acceleration means blinking.
Note.3) “L” in display means operation mode is set to Local Mode. Each “R”, “S” means
operation mode is set to REMOTE, SERIAL COMMUNICATION. “Operation mode”
means the way for operating the power supply.