Osburn 2000-I E.P.A. User manual

READ AND KEEP THIS MANUAL FOR REFERENCE
45450A
Printed in Canada 27-06-2011
OWNER’S MANUAL
US ENVIRONMENTAL PROTECTION
AGENCY PHASE II CERTIFIED
WOOD INSERT
Verified and tested following
ULC S628 and UL 1482 Standards
by:
Intertek Testing Services
Stove Builder International Inc.
250, rue de Copenhague,
St-Augustin-de-Desmaures (Quebec)
CANADA G3A 2H3
OSBURN 2000-I E.P.A. WOOD INSERT
This manual is available for free download on the manufacturer’s web site. It is a copyrighted
document. Re-sale is strictly prohibited. The manufacturer may update this manual from time
to time and cannot be responsible for problems, injuries, or damages arising out of the use of
information contained in any manual obtained from unauthorized sources.

1
INTRODUCTION
SBI INC., one of the most important wood stove and fireplace manufacturers in Canada,
congratulates you on your purchase and wishes to help you get maximum satisfaction from your
wood insert. In the pages that follow, we will give you advice on wood heating and controlled
combustion as well as technical specifications regarding installation, operation and maintenance
of the model you have chosen.
The instructions pertaining to the installation of your wood stove comply with ULC-S628 and UL-
1482 standards.
Read this entire manual before you install and use your new insert. If this insert is not
properlyinstalled, a house fire mayresult. To reduce the risk of fire, follow the installation
instructions. Failure to follow instructions may result in property damage, bodilyinjury, or
even death.
Consult your municipal building department or fire officials about restrictions and
installations requirements in your area and the need to obtain a permit.
Keep and save this instructions manual for future references.
CAUTIONS:
HOT WHILE IN OPERATION.KEEP CHILDREN,CLOTHING AND FURNITURE AWAY.CONTACT MAY CAUSE
SKIN BURNS.
DO NOT USE CHEMICALS OR FLUIDS TO START THE FIRE.
DO NOT LEAVE THE STOVE UNATTENDED WHEN THE DOOR IS SLIGHTLY OPENED.
DO NOT BURN WASTES,FLAMMABLE FLUID SUCH AS GASOLINE,NAPHTHA OR MOTOR OIL.
DO NOT CONNECT TO ANY AIR DISTRIBUTION DUCT OR SYSTEM.
ALWAYS CLOSE THE DOOR AFTER THE IGNITION.
REGISTER YOU WARRANTY ONLINE
To receive full warranty coverage, you will
need to show evidence of the date you
purchased your stove. Keep your sales
invoice. We also recommend that you
register your warranty online at
www.osburn-mfg.com
Registering your warranty online will help us
track rapidly the information we need on your
insert.

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TABLE OF CONTENTS
INTRODUCTION.............................................................................1
Section 1.0 - DIMENSIONS.............................................................3
Section 2.0 - PRE-INSTALLATION REQUIREMENTS .............4
2.1. MASONRY & ZERO CLEARANCE REQUIREMENTS................................................... 4
2.2. VENTING REQUIREMENTS................................................................................................ 5
Section 3.0 - INSTALLATION........................................................6
3.1. MINIMUM MASONRY OPENING, CLEARANCES TO COMBUSTIBLES, AND
FLOOR PROTECTOR........................................................................................................................ 6
3.2. SAFETY INFORMATION...................................................................................................... 8
3.3. INSTALLATION INSTRUCTIONS ...................................................................................... 9
3.4. AIR CONTROL PLATE, FACEPLATE AND FAN ASSEMBLY INSTRUCTIONS....10
3.5. DOOR OVERLAY INSTALLATION.................................................................................. 11
3.6. ADAPTER FOR FRESH AIR KIT INSTALLATION INSTRUCTIONS (OPTIONAL)12
3.7. BAFFLE INSTALLATION................................................................................................... 13
3.8. SECONDARY AIR TUBE REPLACEMENT..................................................................... 14
3.9. REMOVAL INSTRUCTIONS.............................................................................................. 15
Section 4.0 OPERATION...............................................................16
4.1. SAFETY INFORMATION.................................................................................................... 16
4.2. CORDWOOD FUEL.............................................................................................................. 18
4.2.1. Simple Wood Moisture Test......................................................................................... 19
4.3. NOTES ABOUT FIRST FIRING.......................................................................................... 19
4.4. LIGHTING A FIRE ............................................................................................................... 19
4.5. MAINTAINING THE FIRE.................................................................................................. 21
4.6. FAN OPERATION................................................................................................................. 22
Section 5.0 MAINTENANCE........................................................23
5.1. CARE AND CLEANING....................................................................................................... 23
5.1.1. Glass Cleaning and Maintenance ............................................................................... 23
5.2. ASH REMOVAL .................................................................................................................... 24
5.3. CHIMNEY CLEANING ........................................................................................................ 24
5.3.1. Creosote –Formation and Need For Removal......................................................... 25
5.4. FAN MAINTENANCE & CARE.......................................................................................... 25
Section 6.0 SPECIFICATIONS.....................................................26
6.1. Osburn 2000-I ......................................................................................................................... 26
OSBURN LIMITED LIFETIME WARRANTY .........................27

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Section 1.0 - DIMENSIONS

4
Section 2.0 - PRE-INSTALLATION REQUIREMENTS
2.1. MASONRY & ZERO CLEARANCE REQUIREMENTS
The masonry fireplace must meetthe minimumcode requirements,or NFPA211or the equivalent
for a safe installation. Contact your local Building Inspector for requirements in your area. An
inspection of the fireplace should include the following:
1. CONDITION OF THE FIREPLACE AND CHIMNEY: Examine the masonry fireplace and
chimney prior to installation to determine that they are free from cracks, loose mortar,
creosote deposits, blockage, or other signs of deterioration. If evidence of deterioration is
noted, the fireplace or chimney should be upgraded prior to installation.
2. INSTALLATION INTO AN EXISTING FACTORY-BUILT ZERO-CLEARANCE
FIREPLACE:It is possible to install a wood insert into an existing factory-built zero-
clearance fireplace. However, there currently exists no UL or ULCstandard specific tothat
type of installation. The first thing that must be verified is that the factory-built zero
clearance fireplace is listed (it must be certified by a competent certification body such as
Omni or Warnock Hersey). It must be suitable for use with solid fuel and nothing in the
owner’s manual must specifically prohibit the installation of a fireplace insert. When in
doubt, check with the fireplace manufacturer. The installation of the zero-clearance
fireplace MUST be thoroughly inspected by a professional in order to ensure that it still
meets the manufacturer’s specs and code conformity. The chimney must be of at least 1"
(25 mm) larger in diameter to accommodate a required continuous stainless steel liner
running from the flue collar to the top of the chimney termination.
Never remove parts that serve to insulate the zero-clearance fireplace from combustible
material. Only readily detachable parts that are easily replaced, such as damper parts,
screens, and doors, are to be removed from the fireplace. These parts must be stored
nearby and available for retrofit if the insert is ever removed. Removal of any parts which
render the fireplace unfit for use with solid fuel requires the fireplace to be permanently
labelled by the installer as being no longer suitable for solid fuel untilthe removed partsare
replaced and the fireplace is restored to its original certified condition.Furthermore, anyair
vents, grilles, or louvers that serve to create an air circulation pattern around and outside
the zero-clearance fireplace shall never be removed.
3. CHIMNEY CAPS: Mesh type chimney caps must have provision for regular cleaning, or
the mesh should be removed to eliminate the potential of plugging.
4. LINER:The chimney must have an acceptable masonry liner suitable for solid fuel,
otherwise a continuous stainless steel liner must be installed.
5. ADJACENT COMBUSTIBLES: The fireplace shouldbeinspectedtomakesure that there
is adequate clearance to combustibles, both exposed combustibles to the top, side, and
front as well as concealed combustibles, in the chimney and mantel area. Your local
inspector should have information on whether older fireplaces are of adequate
construction.

5
6. OPENING SIZE: Refer to “Suitable Fireplace Dimensions” (Sec. 2.2) for suitable size
fireplace openings.
NOTE: A METAL TAG IS PROVIDED AND IS TO BE FASTENED TO THE BACK
WALL OF THE FIREPLACE IF THE FIREPLACE HAS BEEN MODIFIED TO
ACCOMMODATE THE INSERT.
2.2. VENTING REQUIREMENTS
The flue is a critical component to a satisfactory installation. Your insert will attain its best
performance if installed with a flue that generates its own draft. The minimum venting
requirement will be the installation of a flue connector from the insert into the first tile of the
chimney (see Figure 3.3). If you are using a masonry chimney, it is important that it be built in
compliance with the specifications of the National Building Code or other applicable standard
having jurisdiction. It must be lined with fire clay bricks, metal or clay tiles sealedtogetherwith fire
cement (round flues are the most efficient). Ideally, the interior diameter of the masonry chimney
should be identical to the insert smoke exhaust. You may also run a stainless steel liner inside
the masonry chimney. A continuous 6" (152mm) stainless steel liner from the top of the chimney
to the insert’s smoke exhaust (see Figure 3.2) is the optimum system and will provide the best
performance, as well as compensate for poor draft situations caused by large cross-sectional
chimneys. The insert will not work without a positive seal in the chimney.
Chimneys constructed outside of the home, on an exterior wall, should be avoided if possible,
especially in colder climates. Outside chimneys may not draw as well and may downdraft due to
the difficulty in heating them up to operating temperature. Cooler chimneyswillresult in increased
creosoting, less draft, and poorer performance. Draft is proportional to overall chimney height as
well as to stack temperature. Draft can be increased by increasing chimney height, and by
reducing heat loss from the chimney through an insulated liner.
Ensure that all joints in the flue systems are tightly sealed, since any leaks will result in reduced
performance as well as a possible safety hazard. Using a fire screen at the extremity of the
chimney requires regular inspection in order to insure that it is not obstructed thus blocking the
draught, and it should be cleaned when necessary.
Do not connect this unit to a chimney flue serving another appliance.
This heating unit must serve as a supplementary heat source. An alternate heatsource shouldbe
available in the home if needed. The manufacturer cannot be responsible for additional heating
costs associated with the use of an alternative heat source.
It is recommended that the user buys this product from a retailer who can provide installation and
maintenance advices.

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Section 3.0 - INSTALLATION
3.1. MINIMUM MASONRY OPENING, CLEARANCES TO COMBUSTIBLES,
AND FLOOR PROTECTOR

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CLEARANCES
A
13’’ (335 mm)
B
10’’ (235 mm)
C
22’’ (560 mm)
D
29’’ (740 mm)
MINIMUM MASONRY
OPENING
F
24’’ (610 mm)
G
29’’ (737 mm)
H
16.5’’ (420 mm)
FLOOR PROTECTOR
CANADA
USA
E
18’’ (460 mm) – Note1
16’’ (410 mm) – Note 1
I
8’’ (205 mm)
N/A (Canada only)
J
N/A (USA only)
8’’ (205 mm)
Note 1: From door opening. The depth of a non-combustible shelf in from of the insert is
included in the calculation of the floor protector’s dimensions.
IMPORTANT: The masonry hearth should be at least 4 inches (102mm) higher than the
combustible floor in front of it. If the hearth elevation is lower than 4 inches, the non-
combustible floor protector in front of the insert should have an R value equal or greater than
1.00.

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3.2. SAFETY INFORMATION
NOTE: This appliance is not recommended for use in a home if an occupant has any
respiratory or any other related problems.
1. It is important to follow the installation and operation instructions. An improperly installed
or operated insert could result in a safety hazard or fire, or damage to theunit, whichwould
not be covered by the warranty. Contact local buildingor fireofficialsabout restrictionsand
installation requirements in your area. You should be familiar with the installation and be
sure that the work is done in accordance with this manual.
WARNING: DO NOT INSTALL THIS INSERT IN A SLEEPING ROOM.
2. Where lesser clearances are desired, consult your local authority as regulations may vary
regarding the use of clearance reducing devices. Listedwallandfloorshields are available
to reduce clearances, and most building codes provide informationon materialswhichmay
be used to reduce clearances.
3. Maintain at least the minimum clearances to combustible material as specified in this manual.
Clearances are measured to the nearest part of the insert (i.e. top edge on the side). Clearances
to any combustibles, when measured directly out from the front, must be a minimum of 48"
(1219mm).
4. Maintain at least the minimum floor protection for combustible floor materials as specified
in this manual. Floor protection to the front is to be measured from the fuel loading door
opening.
5. Osburn recommends that you install a listed smoke detector or alarm in your home.
Normal operation of the insert will have no effect on the detector or alarm.
6. The insert is to be connected only to a lined masonry chimney and masonry fireplace
conforming to building codes for use with solid fuel. Do not remove bricks or mortar from
the existing fireplace when installing the insert. This insert must be connected to a code-
approved masonry chimney or listed factory-built fireplace chimney with a direct flue
connector into the first chimney liner section. The chimney size should not be less than or
more than three times greater than the cross-sectional area of the flue collar
7. Minimum chimney size is 6" (152mm) diameter. Maintain a 15' (4.5m) minimum overall
height measured from the base of the appliance. Chimneys should be inspected to check
for deterioration and to determine if they meet the minimum requirements, and be
upgraded if necessary. The chimney must extend at least 3' (914mm) above the roof and
at least 2' (610mm) above the highest point within an area of 10' (3m) of the chimney.
8. Do not use makeshift compromises during installation as they could createa safetyhazard
and a fire could result.
9. DO NOT CONNECT THIS APPLIANCE TO THE CHIMNEY OR FLUE SERVING
ANOTHER APPLIANCE.

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3.3. INSTALLATION INSTRUCTIONS
1. Inspect the fireplace according to the safety information and fireplace requirements and
have it cleaned and/or upgraded as necessary.
2. If the installation of the unit renders the existing damper control inaccessible, it will be
necessary to either secure the damper wide open or remove it entirely. An inaccessible
damper, which may close, could cause smoke to enter the room. This creates a potential
health hazard.
3. CONNECTOR INSTALLATION:A flue connector may provide acceptable performance,
however, we recommend the use of a chimney liner to ensure satisfactory performance.
Slip connectors for continuous liners should also be installed. UseListedChimneyLiners –
UL1777, CAN/ULC-S635. The connector must be secured with a minimum of three
screws.
4. ATTENTION INSTALLER: When positioning the unit in a fireplace opening prior to the
flue installation, install the insert into the opening until the top lip of air jacket is flush with
fireplace facing.
Figure 3.3 Figure 3.4