OTTO MOTORS OTTO 100 V2.4 User manual

OTTO 100 V2.4
Document ID: OMM-000094
Revision: A
Original instructions provided in English
NOV-20
T02REL EASE DAT E
OPERATION AND MAINTENANCE
MANUAL
OTTO 100 V2.4

OTTO 100 V 2.4 • OMM- 00 0094 • REV. A
2
© Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks
or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not
be duplicated, reproduced or further disclosed without the express written approval of Clearpath Robotics Inc.
CONTACT INFORMATION
OTTO Motors is committed to your success and satisfaction. We are located in Kitchener, Ontario. If you
have any questions or concerns, visit our support knowledge base for more information, or get in touch with
our support team.
CLE ARPATH ROBOTICS INC.
2A-1425 Strasburg Road
Kitchener, ON N2R 1H2
24/7 Support: 1-844-733-6886
https://ottomotors.com/support
https://help.ottomotors.com

OTTO 100 V 2.4 • OMM-000094 • REV. A
3
© Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks
or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may
not be duplicated, reproduced or further disclosed without the express written approval of Clearpath Robotics Inc.
CONTENTS
Contact Information 2
Contents 3
List of Figures 5
List of Tables 6
Important SAFETY INFORMATION 7
1Revision History 8
2Hazards and Awareness 9
2.1 General Hazard Labels 9
2.2 Safety Awareness 11
2.3 Facility Conditions 13
2.4 Payload Maximums 14
2.5 Battery Handling 15
2.6 Overhang and Underhang Detection 16
2.7 Disclaimer 17
3Intended Use 18
4Introduction 19
5Applicable Documents 20
6Product Safety 21
6.1 Important Notes 21
6.2 Risk Reduction 21
6.3 Hazards 21
6.4 Safety Distance 26
6.5 Safety System Functionality 26
7In Case of a Collision 29
8System Overview 30
8.1 System Specifications 30
9Components Overview 33
9.1 Lift Appliance 33
9.2 Buttons and Ports 34
9.3 Robot State Indicators 35
9.4 Perception Sensors 39
9.5 Circuit Breakers and Lock-Out/Tag-Out 41
9.6 OTTO 100 Charger/Fast Charger 42
9.7 Staging Cart 43
10 Attachment Interface 44
10.1 Attachment Interface Access 44
10.2 Attachment Interface Connections 45
11 3D Perception Functionality 54
11.1 3D Perception Field of View 54
11.2 Notes 54
11.3 Detection Observations 55
11.4 Potential False Positive Objects 55
11.5 Test Results 55
12 Unboxing 62
12.1 Time Required 62
12.2 Required Materials 62
12.3 What’s Inside 62
12.4 What to Look For 62
12.5 Unboxing the OTTO 100 AMR 62

OTTO 100 V 2.4 • OMM- 00 0094 • REV. A
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© Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks
or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may
not be duplicated, reproduced or further disclosed without the express written approval of Clearpath Robotics Inc.
13 Basic Usage 64
13.1 Lock-Out/Tag-Out 64
13.2 Starting Up 67
13.3 Shutting Down 67
13.4 Charging 68
13.5 Moving an Unpowered or Disabled OTTO
100 V2.4 69
13.6 Moving and Unpacking 70
13.7 Storage 71
13.8 Long-Term Storage 71
13.9 OTTO App 71
13.10 Driving an OTTO AMR Manually 72
13.11 Driving an OTTO AMR Autonomously 74
13.12 Driving with Markers 75
13.13 Driving with Waypoints or Routes 76
13.14 Connecting to the OTTO 100 V2.4 AMR
76
13.15 Connecting the OTTO 100 V2.4 AMR to
the Network 80
14 Maintenance 81
14.1 Weekly Preventative Maintenance 82
14.2 Monthly Preventative Maintenance 88
14.3 3-Month Preventative Maintenance 91
14.4 36-Month Preventative Maintenance 92
15 Disposal 93
15.1 Battery Disposal 93
16 Troubleshooting 94
17 Declarations 96
17.1 Supplier’s Declaration of Conformity 96
18 References 97

OTTO 100 V 2.4 • OMM-000094 • REV. A
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© Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks
or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not
be duplicated, reproduced or further disclosed without the express written approval of Clearpath Robotics Inc.
LIST OF FIGURES
Figure 1 Perception-Assist Flap Installation 16
Figure 2 OTTO 100 V2.4 AMR Isometric View 19
Figure 3 Pinch / Crush Zones as the OTTO 100
V2.4 AMR docks 23
Figure 4 Charger Contacts Danger Area 23
Figure 5 Robot Charge Contacts Danger Area 24
Figure 6 Pinch / Crush Zones for the Staging Cart
24
Figure 7 LiDAR Detection Field of View 25
Figure 8 Effective sensor scanning areas for the
OTTO 100 V2.4 AMR. For details see ICD-000078.
26
Figure 9 OTTO 100 V2.4 AMR with the lift in the
lowered position 33
Figure 10 OTTO 100 V2.4 AMR with the lift in the
charge position 33
Figure 11 Rear view of the OTTO 100 V2.4 AMR
with the lift in the lowered position 34
Figure 12 Obstacle demonstrating the limitations
of the LiDAR system to detect obstacles above or
below the scanning field 39
Figure 13 OTTO 100 V2.4 AMR as seen from the
front with the lift in the lowered position 41
Figure 14 OTTO 100 V2.4 AMR and OTTO 100
Charger/Fast Charger Components (charger and
charge Dock) 42
Figure 15 Attachment Interface Access 44
Figure 16 37 Position CPC Connector 46
Figure 17 Reference Design, DI SINK Mode (1-
Vecow Co., Ltd., 2016) 49
Figure 18 Reference Design, DI SOURCE Mode
(1-Vecow Co., Ltd., 2016) 49
Figure 19 Reference Design, DO SINK Mode (1-
Vecow Co., Ltd., 2016) 50
Figure 20 Reference External Emergency Stop
Wiring 50
Figure 21 Contact Application Guide (3-IDEC
Corp., 2009) 52
Figure 22 Crate Screws 63
Figure 23 Crate Wooden Placeholders 63
Figure 24 Using Crate Top Panel as Ramp 63
Figure 25 Recommended Lifting Locations 70

OTTO 100 V 2.4 • OMM- 00 0094 • REV. A
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© Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks
or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not
be duplicated, reproduced or further disclosed without the express written approval of Clearpath Robotics Inc.
LIST OF TABLES
Table 1 Revision History 8
Table 2 General Hazard Labels 9
Table 3 Applicable Documents 20
Table 4 OTTO 100 V2.4 AMR System
Specifications 30
Table 5 OTTO 100 V2.4 AMR light pipe patterns
and indicated state 35
Table 6 Attachment Interface Pinout 46
Table 7 Approximate camera FOV as a green
polygon (side, top, and rear isometric views) 54
Table 8 Maintenance and Inspection Schedule
Summary 81
Table 9 Troubleshooting Actions 94

OTTO 100 V 2.4 • OMM-000094 • REV. A
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© Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks
or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not
be duplicated, reproduced or further disclosed without the express written approval of Clearpath Robotics Inc.
IMPORTANT SAFETY INFORMATION
Safety Callout Examples
DANGER
Failure to follow these instructions will result in SERIOUS INJURY, INCLUDING DEATH.
WARNING
Failure to follow these instructions may result in SERIOUS INJURY, INCLUDING DEATH.
CAUTION
Failure to follow these instructions may result in INJURY or DAMAGE to the system and or
property.
The top priority of OTTO Motors is the safety of its users. OTTO Motors produces high power and fast-
moving pieces of machinery that potentially could cause serious injury, including death, if improperly used
or maintained. In order to inform our users of some of these risks, throughout OTTO Motors documentation
you will see safety messages corresponding to either a DANGER, WARNING, or CAUTION level as shown
above.

OTTO 100 V 2.4 • OMM- 00 0094 • REV. A
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© Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks
or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not
be duplicated, reproduced or further disclosed without the express written approval of Clearpath Robotics Inc.
1REVISION HISTORY
Table 1 Revision History
REVISION
DATE
CHANGES
A
November 2020
Initial release

OTTO 100 V 2.4 • OMM-000094 • REV. A
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© Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks
or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not
be duplicated, reproduced or further disclosed without the express written approval of Clearpath Robotics Inc.
2HAZARDS AND AWARENESS
2.1 General Hazard Labels
Review the following to learn more about the labels that may be used on OTTO Motors products. Hazards
can also apply to attachments and accessories used in conjunction with an OTTO Motors product.
Table 2 General Hazard Labels
LABEL
LABEL
TITLE
LABEL
DESCRIPTION
LABEL
LABEL TITLE
LABEL
DESCRIPTION
Grounding
Electrical
Hazard
Improper
grounding of OTTO
Motors chargers
can result in a
potential shock risk.
Pinching Risk
Keep hands and
other objects
clear of pinch
points at all times.
Keep clear of all
docking OTTO
AMRs.
Harmful
Battery
Substance
Robot batteries
contain harmful
material. Always use
proper handling
procedures when
handling robot
batteries.
Crushing Risk
Objects or
personnel can be
crushed between
OTTO AMRs and
another object.
Keep hands and
other objects clear
of crush points at all
times.
Keep clear of all
docking OTTO
AMRs.
Hot
Surfaces
Robot PC heat sinks
and robot motors can
become extremely hot
during operation.
Impact Risk
OTTO AMRs
travelling through a
facility can
potentially impact
objects and
personnel.
Keep clear of all
docking OTTO
AMRs.

OTTO 100 V 2.4 • OMM- 00 0094 • REV. A
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© Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks
or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not
be duplicated, reproduced or further disclosed without the express written approval of Clearpath Robotics Inc.
Manual
Load
Handling
Always use
ergonomic
technique when
manually lifting
loads.
OTTO AMR
Movement
OTTO AMRs may
suddenly begin
moving
autonomously or
when being driven
manually.
Always be aware
of OTTO Motors
products and their
potential for
movement.
Tripping
Hazard
OTTO Motors
products may pose
a tripping hazard.
Automated
Mobile Robot
Traffic
Be aware that
OTTO AMRs can
be anywhere in
the operating
area of the facility
at any time.
Lock-
Out/Tag-
Out
When performing
maintenance on an
electrically powered
OTTO Motors
product, always
follow the
applicable Lock-Out
Tag-Out procedure.
Personal
Protective
Equipment
(PPE)
Requirement
Proper PPE must
be worn, including
safety footwear
(ie. steel toe)
around OTTO
Motors products.
Insulated gloves
and/or tools are
recommended
when performing
any maintenance
on OTTO Motors
products.
Do Not
Ride
OTTO AMRs are
not designed for
carrying personnel
and should not be
ridden at any time.

OTTO 100 V 2.4 • OMM-000094 • REV. A
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© Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks
or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not
be duplicated, reproduced or further disclosed without the express written approval of Clearpath Robotics Inc.
2.2 Safety Awareness
Personnel present in an OTTO Motors facility need to be made aware or be accompanied by personnel who
are familiar with the specific risks and hazards associated with automated mobile robots (AMR).
The following checklist identifies basic topics that should be addressed by site-specific worker and visitor
safety orientation training.
Caution
Additional items may need to be addressed based on the site-specific risk assessment.
Proper PPE must be worn, including safety footwear (ie. steel toe).
Crossing into the path of a moving OTTO AMR should be avoided, as well as placing or throwing
obstacles into the path of a moving OTTO AMR.
Impact
Never move quickly into the path of a moving robot. Robot LiDAR safeguards offer
protection against static or slow moving objects within its detection range but will be
unable to safeguard against personnel running or jumping into its path.
Be aware that an OTTO AMR can be anywhere in the operating area of the facility at any time, and
may pose a tripping hazard even when not in motion.
Personnel need to be aware of operation limitations, such as floor grades, negative and
overhanging obstacles, and the OTTO AMR LiDAR obstacle detection plane.
The floor of the operating area should be kept free of dirt and debris.
Personnel need to be aware of OTTO AMR docking and charging areas, where detection fields are
reduced.
See the Product Safety section of the operations and maintenance manual for the applicable
OTTO AMR.
Personnel should be aware of facility areas where OTTO AMRs travel through narrow
aisles/corridors resulting in reduced clearance between OTTO AMRs and personnel and
aisles/corridors shared between OTTO AMRs, other robots, and personnel.

OTTO 100 V 2.4 • OMM- 00 0094 • REV. A
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© Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks
or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not
be duplicated, reproduced or further disclosed without the express written approval of Clearpath Robotics Inc.
See the Product Safety section of the operations and maintenance manual for the applicable
OTTO AMR.
Personnel should be aware that OTTO AMR LiDAR safety scanners use a class 1 laser and high
intensity LED.
Personnel should keep all loose clothing and body parts away from OTTO AMRs, accessories,
attachments, and payloads, while they are in autonomous operation. Using an Emergency Stop
button is the only acceptable manner of interacting with an OTTO AMR or attachment while it is
being operated autonomously.
In addition to the preceding basic items for all workers and visitors, the following should be considered for
facility personnel, including drivers of other robots:
High traffic areas, tight clearance areas, emergency exits, areas around electrical panels or in front
of shelves and racking, and obstacles that are outside the field of view of safety sensors (i.e.
overhanging obstacles) should have bollards placed around them so that OTTO AMRs do not drive
or stop in those areas
When required to move a product manually, personnel must ensure it is in an Emergency Stop state
(in the case of an OTTO AMR) or shut down completely and should not push manually for
prolonged periods.
See the Basic Usage section of the operations and maintenance manual for the applicable
product.
Operators of other industrial robots must not leave skids or other loads overhanging or unstable
near the edges of racking as they may not be detected by an OTTO AMR.
Alert personnel that while operating an OTTO AMR outside of the Autonomy State, they are solely
responsible for obstacle and collision avoidance.
Maintenance not outlined in the operations and maintenance manual can only be performed by
OTTO Motors Authorized Personnel.

OTTO 100 V 2.4 • OMM-000094 • REV. A
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© Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks
or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not
be duplicated, reproduced or further disclosed without the express written approval of Clearpath Robotics Inc.
2.3 Facility Conditions
OTTO AMRs, attachments, and accessories are designed to work on flat and clean surfaces - facility
conditions greatly affect their ability to operate safely and navigate properly.
Warning
Bypassing the drive wheels of an OTTO AMR while it is on a ramp is a dangerous situation
where the OTTO AMR may move unexpectedly. Never bypass drive wheels unless the OTTO
AMR is on a flat surface that is clear of objects.
•Facility floors must be dry and clean with a coefficient of friction greater than 0.4 to better assist
OTTO AMRs in achieving safe stopping distances. Debris on the floors may become caught in
casters and lead to premature failure of wheels, casters, or drive components. Areas with floors that
can't meet these requirements should be isolated by bollards or physical LiDAR-height barriers.
Exclusion Zones in Fleet Manager cannot be solely relied upon to prevent entry to areas with floors
that don't meet OTTO AMR requirements.
•OTTO AMRs should never be driven onto curbs or across gaps in the floor that may result in
damage to the robot drive systems, attachments, or accessories - for example, at the top of stairs,
the top of dock doors, or mezzanines without a protective ledge. Areas matching these descriptions
should be isolated by bollards or physical LiDAR-height barriers.
Crush
LiDAR safeguards offer protection from collision and crushing by OTTO AMRs to
nearby pedestrians within the LiDAR detection plane. Objects such as forklift tines, or
low-profile pallets outside of the detection plane are not safeguarded against by the
LiDAR system and can be struck by an OTTO AMR. Secondary injuries such as collision
or crushing resulting from an object being pushed by an OTTO AMR are possible.
•OTTO AMRs are designed to operate indoors free of direct sunlight. Infrared light sources
(including sunlight, light curtains, welding) may interfere with the operation of OTTO AMRs when
shone directly into the robot's optical sensors.
•OTTO AMRs rely on LiDAR to protect personnel from crushing or collision hazards. Although rare,
very reflective or very light absorbent (eg. black) material can impede the LiDAR safety systems.
Avoid the use of such materials in clothing or obstacles to assist their detection by OTTO AMR
LiDAR safety systems.
•Areas in front of or behind chargers or other docking areas (eg. P&D stands) should be marked for
personnel to avoid the space.

OTTO 100 V 2.4 • OMM- 00 0094 • REV. A
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© Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks
or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not
be duplicated, reproduced or further disclosed without the express written approval of Clearpath Robotics Inc.
•OTTO AMR drive wheels and cart brakes should never be manually bypassed on a ramp condition
as this may lead to robots or carts navigating erratically and losing control. If stopped on a slope
greater than 1° (1.6 % grade), robots and carts will begin to roll and may present a hazard.
Warning
Ramps with a slope of greater than 3° (5 % grade) must be identified and blocked from
all OTTO AMR traffic.
2.4 Payload Maximums
OTTO Motors products support a specific maximum payload. OTTO AMR maximum payloads change when
an attachment or accessory is connected because of the weight of the attachment/accessory itself. In the
case of an attachment/accessory-equipped OTTO AMR, payloads should not exceed the maximum
payload documented on the Attachment Nameplate.
Caution
Loading an OTTO Motors product with more weight than specified by the attachment,
accessory, or base OTTO AMR (when no attachment is present) will prevent OTTO AMRs from
correctly determining stopping distances and may also damage the robot, attachment, or
accessory. Never load an OTTO Motors product with more weight than is specified by the
current signage on each OTTO AMR and accompanying attachment or accessory.
2.4.1 OTTO 100 AMR
For the default configuration for the OTTO 100 AMR, the payload must lie within the projected view of the
OTTO 100 AMR body and not project over the front, rear, or sides of the robot. The payload must be
smaller than 740 mm x 550 mm and no higher than 1700 mm. The Center of Mass of the payload must lie
within the constraints dictated by ICD-000079 and not exceed a mass of 150 kg.
Where the payload is carried on a Staging Cart, the payload must lie within the projected view of the
Staging Cart and be smaller than 912 mm x 803 mm and no higher than 1500 mm. It may not project
beyond the boundaries of the cart footprint. The allowable position of the Center of Mass of the payload is
dictated by ICD-000073 and must not exceed a mass of 130 kg.
The OTTO 100 AMR requires a custom robot configuration in order to accommodate payloads that project
beyond the dimensions of the base OTTO 100 AMR platform or Staging Cart. Please contact OTTO Motors
if a custom robot configuration is required.

OTTO 100 V 2.4 • OMM-000094 • REV. A
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© Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks
or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not
be duplicated, reproduced or further disclosed without the express written approval of Clearpath Robotics Inc.
2.5 Battery Handling
Like most applications using batteries with Lithium technology, special precautions should be taken to
handle this type of material. Battery packs should only be handled by trained personnel to ensure proper
handling. Be aware of the operating environments for OTTO AMRs and more specifically, the battery pack.
Warning
Whenever completing inspections or maintenance on or around the areas of an OTTO AMR
battery pack, follow the proper Lock-Out Tag-Out Procedure for the applicable robot. Not
properly following the Lock-Out Tag-Out procedure can result in live voltage locations on the
OTTO AMR. Always be sure to lock-out the robot before proceeding with inspections and
maintenance.

OTTO 100 V 2.4 • OMM- 00 0094 • REV. A
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© Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks
or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not
be duplicated, reproduced or further disclosed without the express written approval of Clearpath Robotics Inc.
2.6 Overhang and Underhang Detection
Existing equipment in your facility could be rendered invisible to an OTTO AMR due to configuration of an
"overhang" - for example, a robot with wheels offset from the body of the robot itself. OTTO AMRs use
LiDAR to detect potential obstacles and obstacles located above an OTTO AMR's LiDAR detection plane
may not be perceived by an OTTO AMR. In this example, the OTTO AMR would detect the existing
equipment's wheels but not its body panels, increasing the possibility of a collision.
We encourage installation of perception-assist flaps (see the following) to assist OTTO AMRs without 3D
perception capabilities in detecting obstacles - especially in cases of potential mobile obstacles.
Figure 1 Perception-Assist Flap Installation
OTTO AMRs capable of 3D perception - either integrated or through use of an equipped 3D Perception
Attachment - are better able to detect overhanging obstacles without the presence of perception-assist
flaps.
•Ideally, installed flaps should touch the floor; however, in instances where the flap can't be installed
that close to the floor, the distance between the flap's bottom edge and the floor should not
exceed 75 mm.
•Opaque materials with a matte finish are best as reflective materials can scatter LiDAR
pulses. Rubber works especially well due to its flexibility, color, and durability.
•Flaps can be bolted directly to exterior body panels or secured using high-strength magnets.

OTTO 100 V 2.4 • OMM-000094 • REV. A
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© Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks
or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not
be duplicated, reproduced or further disclosed without the express written approval of Clearpath Robotics Inc.
Caution
Failing to take LiDAR detection field dimensions into account will increase the possibility of a
collision. See the operating manual for the applicable OTTO AMR.
2.7 Disclaimer
The information found within this documentation is subject to change without notice. This document may
be periodically reviewed and revised in the future. OTTO Motors assumes no responsibility for any errors or
omissions that may appear in this document. In no event shall OTTO Motors be liable for any costs or
damages arising from the use of this document or the hardware and software described within. The
reference documents listed in this manual shall be applicable at the latest revision in effect.
While OTTO Motors does its best to inform its users of potential risks, it is impossible to provide an
exhaustive list of all possible hazards in your environment.
It is the responsibility of the user to be familiar with all applicable safety standards and ensure that the
hardware, software, and/or services delivered by OTTO Motors (collectively referred to as the “Product”)
are maintained and operated in a safe manner, in a suitable environment, and in accordance with the
recommended maintenance requirements prescribed by OTTO Motors.
Without limiting the foregoing, it is the user’s responsibility to ensure that personnel operating the Product
are adequately trained and comply with all laws, regulations, codes, and safe practices, including health and
safety and workers' compensation laws, applicable to the user's activities and its ownership, possession, and
use of the Product. Modification, removal or addition of components, or changes to the functionality or
operation of the Product in any way, except as expressly authorized by OTTO Motors, may jeopardize the
safety of the Product. If at any time you have any questions or concerns regarding the safe operation of your
OTTO Motors product, contact OTTO Motors Support.

OTTO 100 V 2.4 • OMM- 00 0094 • REV. A
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© Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks
or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not
be duplicated, reproduced or further disclosed without the express written approval of Clearpath Robotics Inc.
3INTENDED USE
OTTO Motors robots are Autonomous Mobile Robots (AMR) intended for use in industrial facilities. OTTO
AMRs are intended to transport materials indoors in industrial buildings, utilizing visual mapping and
location and intelligent navigation to plan their motion. They can perform autonomous navigation and route
planning to achieve their planned Jobs and will operate without direct user intervention. Users are intended
to have suitable training or familiarization as needed for their interactions with the robots and systems. This
intended use extends to the OTTO infrastructure including - but not limited to - Chargers, Docks, Carts,
Attachments, Custom Components, and software.

OTTO 100 V 2.4 • OMM-000094 • REV. A
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© Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks
or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not
be duplicated, reproduced or further disclosed without the express written approval of Clearpath Robotics Inc.
4INTRODUCTION
This document provides important information pertaining to the safe operation and use of the OTTO™ 100
V2.4 autonomous mobile robot. The OTTO™ 100 V2.4 is a autonomous mobile robot (AMR) designed to
move boxes, carts, bins, and other human-scale payloads through dynamic environments.
Information in this document related to software functionality is up-to-date as of OTTOTM Software
Version 2.18.
No field modifications of the OTTO 100 V2.4 AMR that influence the performance or safety of the robot
shall be permitted. This includes, but is not exclusive to, modifications that affect the physical size, mass,
or floor traction of the robot. No modifications may be carried out that affect the integrated sensors or
internal electronics.
Figure 2 OTTO 100 V2.4 AMR Isometric View

OTTO 100 V 2.4 • OMM- 00 0094 • REV. A
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© Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks
or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not
be duplicated, reproduced or further disclosed without the express written approval of Clearpath Robotics Inc.
5APPLICABLE DOCUMENTS
For additional information refer to the following documents. These documents are available on the OTTO
Motors Support Center at help.ottomotors.com.
Table 3 Applicable Documents
REFERENCE
NUMBER
OTTO 100 V2.4/2.5 AMR Payload Interface
ICD-000079
OTTO 100 V2.4/2.5 AMR Sensor Footprint
ICD-000078
OTTO 100 Fast Charger Operation and Maintenance Manual
OMM-000037
OTTO 100 Charger Operation and Maintenance Manual
OMM-000088
OTTO 100 Manual Charger Operation and Maintenance Manual
OMM-000039
Staging Cart Operation and Maintenance Manual
OMM-000074
Default OTTO 100 V2.4/2.5 Navigation Specification
SC-000056
Staging Cart Layout
ICD-000073
Table of contents
Other OTTO MOTORS Robotics manuals