OTTO MOTORS 1500 Fast Charger V1.2 User manual

OTTO 750/1500 Fast Charger V1.2
Document ID: OMM-000001
Revision: D
Original instructions provided in English
APR-21
T02REL EASE DAT E
OPERATION AND MAINTENANCE
MANUAL
OTTO 750/1500 Fast Charger V1.2

OTTO 750/1500 Fast C harge r V1.2 • OMM- 000001 • REV. D
2
© Clearpath Robotics Inc. 2021. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks
or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not
be duplicated, reproduced or further disclosed without the express written approval of Clearpath Robotics Inc.
CONTACT INFORMATION
OTTO Motors is committed to your success and satisfaction. We are located in Kitchener, Ontario. If you
have any questions or concerns, visit our support knowledge base for more information, or get in touch with
our support team.
CLE ARPATH ROBOTI CS INC.
2A-1425 Strasburg Road
Kitchener, ON N2R 1H2
24/7 Support: 1-844-733-6886
https://ottomotors.com/support
https://help.ottomotors.com

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© Clearpath Robotics Inc. 2021. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks
or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may
not be duplicated, reproduced or further disclosed without the express written approval of Clearpath Robotics Inc.
CONTENTS
Contact Information 2
Contents 3
List of Figures 4
List of Tables 5
1 Revision History 6
2 Important Safety Information 7
2.1 Safety Examples 7
2.2 General Hazards 7
2.3 Hazard labels 11
2.4 Safety Awareness 13
2.5 Facility Conditions 15
2.6 Payload Maximums 16
2.7 Battery Handling 17
2.8 Overhang and Underhang Detection 17
2.9 Disclaimer 18
3 Intended Use 20
4 Introduction 21
4.1 Included Items 21
5 Applicable Documents 22
6 System Overview 23
7 Components Overview 24
7.1 Charge Controller 24
7.2 Intelligent Charger 25
7.3 Extension Cable 25
7.4 Targeting Fixture 25
7.5 Charge Dock 26
8 Unboxing 27
9 Installation 28
9.1 Intelligent charger installation 28
9.2 Charge dock installation 28
9.3 Dock target installation 32
10 Basic Usage 33
10.1 Starting Up 33
10.2 Shutting Down 33
11 Maintenance 34
11.1 Bi-Monthly Preventative Maintenance 35
11.2 Charge Contact Cleaning 37
12 Disposal 38
13 Troubleshooting 39

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© Clearpath Robotics Inc. 2021. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks
or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not
be duplicated, reproduced or further disclosed without the express written approval of Clearpath Robotics Inc.
LIST OF FIGURES
Figure 1 Perception-Assist Flap Installation 18
Figure 2 OTTO 750/1500 Fast Charger V1.2
components 24
Figure 3 Charge dock pinch/crush points 25
Figure 4 Charge dock components 26
Figure 5 Charger Contacts Cover Removal 29
Figure 6 Sensor Array Removal 30
Figure 7 Charger Contacts Anchor Holes 30
Figure 8 Concrete Anchor Dimensions 31
Figure 9 Charge Contact Gauge Use Example 31
Figure 10 Correct and Incorrect Charge Contact
Height Examples 32
Figure 11 Shimming Anchors 32
Figure 12 Service Procedure Components 34
Figure 13 Pivoting Arm Play 35
Figure 14 Charge Contact Gauge Use Example 36
Figure 15 Correct and Incorrect Charge Contact
Height Examples 36

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© Clearpath Robotics Inc. 2021. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks
or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not
be duplicated, reproduced or further disclosed without the express written approval of Clearpath Robotics Inc.
LIST OF TABLES
Table 1 Revision History 6
Table 2 Applicable Documents 22
Table 3 Charger System Specifications 23
Table 4 Maintenance and Inspection Schedule 34

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© Clearpath Robotics Inc. 2021. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks
or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not
be duplicated, reproduced or further disclosed without the express written approval of Clearpath Robotics Inc.
1REVISION HISTORY
Table 1 Revision History
REVISION
DATE
CHANGES
A
March 2016
Initial release
B
May 2016
Updated with field services feedback, general edits, and Lock-
Out/Tag-Out procedure
C
November
2016
Torque updated in Installation section changed to 4 Nm
D
April 2021
Template update, additional installation details

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© Clearpath Robotics Inc. 2021. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks
or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not
be duplicated, reproduced or further disclosed without the express written approval of Clearpath Robotics Inc.
2IMPORTANT SAFETY INFORMATION
The top priority of OTTO Motors is the safety of its users. OTTO Motors produces high power and fast-
moving pieces of machinery that could cause serious injury, including death, if improperly used or
maintained. Additional hazards may be identified and need to be addressed during the site-specific risk
assessment.
Review the safety messages and all instructions before using the product. Save this document for reference.
2.1 Safety Examples
DANGER!
Failure to follow these instructions will result in SERIOUS INJURY, INCLUDING DEATH.
WARNING!
Failure to follow these instructions may result in SERIOUS INJURY, INCLUDING DEATH.
CAUTION!
Failure to follow these instructions may result in MINOR or MODERATE INJURY or DAMAGE
to the system and/or property.
2.2 General Hazards
WARNING!
Failure to follow these instructions may result in SERIOUS INJURY, INCLUDING DEATH.
BURN or SHOCK HAZARD! Never use this product if the enclosure or any of the connectors are
broken, cracked, open, or show any other indication of damage.
SHOCK HAZARD! Always perform the Lock-Out Tag-Out procedure at the facility or on the
product before inspecting, servicing, cleaning, removing components, or opening any
enclosure.
FIRE HAZARD! Observe all safety precautions when using flammable fluids.
CRUSH HAZARD! Keep a safe distance from suspended loads.
FIRE OR SHOCK HAZARD! Never use a power cord or cable that appears damaged.

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© Clearpath Robotics Inc. 2021. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks
or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not
be duplicated, reproduced or further disclosed without the express written approval of Clearpath Robotics Inc.
CAUTION!
Failure to follow these instructions may result in MINOR or MODERATE INJURY or DAMAGE
to the system and/or property.
Never operate the product after faulty parts are identified.
Never expose OTTO Motors products to rain, condensation, or standing water. Store products
in a clean and dry location.
Use appropriately rated lift equipment for lifting the product.
Wear appropriate safety equipment when operating or working around the product.
TRIP HAZARD! Take care when walking around the product.
Only qualified personnel should perform installations, maintenance, and inspections.
Only use the attachments, accessories, tools, replacement parts, and cleaning products
approved by OTTO Motors.
Installation must be performed by an electrically qualified person to ensure compliance with
local electrical codes.
PINCH HAZARD! Keep objects and body parts away from pinch points.
FIRE HAZARD! Observe all safety precautions when using flammable fluids.
2.2.1 Robot hazards
WARNING!
Failure to follow these instructions may result in SERIOUS INJURY, INCLUDING DEATH.
Always use level rigging when lifting or lowering the product.
IMPACT HAZARD! Never bypass the drive wheels of the robot while on a sloped surface.
Never use OTTO Motors products to transport people or live animals.
FIRE HAZARD! If the battery is damaged or a battery fire occurs, contact local emergency
services and vacate the area. Do not use water to douse the fire.
FIRE OR SHOCK HAZARD! Never use a power cord or cable that appears damaged.
SHOCK HAZARD! Never attempt operation if the power supply is not within the specified
voltage and current, as identified in the product documentation.
FIRE HAZARD! Observe all safety precautions when using flammable fluids.

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© Clearpath Robotics Inc. 2021. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks
or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not
be duplicated, reproduced or further disclosed without the express written approval of Clearpath Robotics Inc.
CAUTION!
Failure to follow these instructions may result in MINOR or MODERATE INJURY or DAMAGE
to the system and/or property.
IMPACT HAZARD! Always maintain a safe distance from a robot in operation. Be aware of the
Emergency Stop button locations.
CRUSH or IMPACT HAZARD! Robots must be prevented from traveling in areas that do not
follow Facility Conditions specifications, such as ramps and stairwells.
IMPACT HAZARD! While driving the robot manually, the safety fieldsets monitored by the
LiDAR scanners are disabled. To avoid impact, be aware of the robot's surroundings.
Avoid making contact with the LiDAR safety sensors as they are fragile and easily damaged.
Do not expose the product for a prolonged period to temperatures outside the range
specified in the product documentation.
IMPACT HAZARD! Never leave the manual bypass screws installed in the robot. This can
prevent the braking system from functioning properly and can cause unpredictable driving
patterns.
IMPACT HAZARD! Do not place anything on the robot that extends beyond its footprint. Refer
to the robot Safety Configuration document for the footprint dimensions.
CRUSH or IMPACT HAZARD! Keep low profile objects that the LiDAR cannot detect, such as
forklift tines and pallets, outside of the outside of the robot's path.
BURN HAZARD! Allow the product to cool before performing maintenance.
Do not connect the robot to a manual charger and an automatic charger at the same time as
this can result in damage to either charger.
SHOCK HAZARD! Improper use or maintenance of robot batteries may result in a high energy
discharge.
Never exceed the maximum total payload constraints of the product.
Never lift the robot by the attachment or while the attachment is installed on the robot.

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© Clearpath Robotics Inc. 2021. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks
or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not
be duplicated, reproduced or further disclosed without the express written approval of Clearpath Robotics Inc.
2.2.2 Charger hazards
WARNING!
Failure to follow these instructions may result in SERIOUS INJURY, INCLUDING DEATH.
FIRE OR SHOCK HAZARD! Never use a power cord or cable that appears damaged.
SHOCK HAZARD! Automatic chargers use high voltage power. Do not touch the charge
contacts when the product is in operation.
Chargers must be installed with a disconnect that electrically isolates the charger and functions
as an emergency switch.
FIRE HAZARD! If the battery is damaged or a battery fire occurs, contact local emergency
services and vacate the area. Do not use water to douse the fire.
SHOCK HAZARD! Never attempt operation if the power supply is not within the specified
voltage and current, as identified in the product documentation.
CAUTION!
Failure to follow these instructions may result in MINOR or MODERATE INJURY or DAMAGE
to the system and/or property.
CRUSH HAZARD! Always maintain a safe distance from a charger in operation.
SHOCK HAZARD! Improper use or maintenance of robot batteries may result in a high energy
discharge.
Installation must be performed by an electrically qualified person to ensure compliance with
local electrical codes.
Do not connect the robot to a manual charger and an automatic charger at the same time as
this can result in damage to either charger.
BURN HAZARD! Allow the product to cool before performing maintenance.
TRIP OR FIRE HAZARD! Position all cables where they cannot contact hot surfaces, be pulled,
tripped over, or damaged.
Never disconnect the system while it is under electrical load.
GROUNDING ELECTRICAL HAZARD! The power supply for the charger must be grounded.
Always remove the eye nuts from the lifting points before operating the charger to avoid
damage to the charger or robots.

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© Clearpath Robotics Inc. 2021. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks
or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not
be duplicated, reproduced or further disclosed without the express written approval of Clearpath Robotics Inc.
2.2.3 Attachment hazards
WARNING!
Failure to follow these instructions may result in SERIOUS INJURY, INCLUDING DEATH.
Never operate the lift attachment without the bellow extended to cover the lift mechanism.
Attachments must be designed to prevent users from being exposed to the hazards of the
attachment.
CAUTION!
Failure to follow these instructions may result in MINOR or MODERATE INJURY or DAMAGE
to the system and/or property.
Never exceed the maximum total payload constraints of the product.
Never lift the robot by the attachment or while the attachment is installed on the robot.
CRUSH HAZARD! Objects can fall from the product. Where possible, secure loads to the
product to avoid falling, tipping, shifting, or sliding.
2.3 Hazard labels
Review the following to learn more about the labels that may be used on OTTO Motors products. Hazards
can also apply to attachments and accessories used in conjunction with an OTTO Motors product.
LABEL
LABEL
TITLE
LABEL
DESCRIPTION
LABEL
LABEL TITLE
LABEL
DESCRIPTION
Grounding
Electrical
Hazard
Improper
grounding of
OTTO Motors
chargers can result
in a potential shock
risk.
Pinching Risk
Keep hands and
other objects clear of
pinch points at all
times.
Keep clear of all
docking OTTO
AMRs.

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© Clearpath Robotics Inc. 2021. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks
or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not
be duplicated, reproduced or further disclosed without the express written approval of Clearpath Robotics Inc.
Harmful
Battery
Substance
Robot batteries
contain harmful
material. Always
use proper
handling
procedures when
handling vehicle
batteries.
Crushing Risk
Objects or personnel
can be crushed
between OTTO
AMRs and another
object.
Keep hands and
other objects clear of
crush points at all
times.
Keep clear of all
docking OTTO
AMRs.
Burn
Hazard
Robot PC heat
sinks and robot
motors can become
extremely hot
during operation.
Impact
Hazard
OTTO AMRs
travelling through a
facility can potentially
impact objects and
personnel.
Keep clear of all
docking OTTO
AMRs.
Manual
Load
Handling
Always use
ergonomic
technique when
manually lifting
loads.
OTTO AMR
Movement
OTTO AMRs may
suddenly begin
moving
autonomously or
when being driven
manually.
Always be aware of
OTTO Motors
products and their
potential for
movement.
Tripping
Hazard
OTTO Motors
products may pose
a tripping hazard.
Automated
Mobile Robot
Traffic
Be aware that OTTO
AMRs can be
anywhere in the
operating area of the
facility at any time.

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© Clearpath Robotics Inc. 2021. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks
or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not
be duplicated, reproduced or further disclosed without the express written approval of Clearpath Robotics Inc.
Lock-
Out/Tag-
Out
When performing
maintenance on an
electrically
powered OTTO
Motors product,
always follow the
applicable Lock-
Out Tag-
Out procedure.
Personal
Protective
Equipment
(PPE)
Requirement
Proper PPE must be
worn, including
safety footwear (ie.
steel toe) around
OTTO Motors
products.
Insulated gloves
and/or tools are
recommended when
performing any
maintenance on
OTTO Motors
products.
Do Not
Ride
OTTO AMRs are
not designed for
carrying personnel
and should not be
ridden at any time.
Shock Hazard
Improper
use/disconnection of
a component with
this label can result in
a potential shock risk.
2.4 Safety Awareness
Personnel present in an OTTO Motors facility need to be made aware or be accompanied by personnel who
are familiar with the specific risks and hazards associated with automated mobile robots (AMR).
The following checklist identifies basic topics that should be addressed by site-specific worker and visitor
safety orientation training.
Additional items may need to be addressed based on the site-specific risk assessment.
Proper PPE must be worn, including safety footwear (ie. steel toe).
Crossing into the path of a moving OTTO AMR should be avoided, as well as placing or throwing
obstacles into the path of a moving OTTO AMR.
WARNING!
Failure to follow these instructions may result in SERIOUS INJURY, INCLUDING
DEATH.
IMPACT HAZARD! Always maintain a safe distance from a robot in operation. Be
aware of the Emergency Stop button locations.

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© Clearpath Robotics Inc. 2021. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks
or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not
be duplicated, reproduced or further disclosed without the express written approval of Clearpath Robotics Inc.
•Be aware that an OTTO AMR can be anywhere in the operating area of the facility at any time, and
may pose a tripping hazard even when not in motion.
•Personnel need to be aware of operation limitations, such as floor grades, negative and
overhanging obstacles, and the OTTO AMR LiDAR obstacle detection plane.
•The floor of the operating area should be kept free of dirt and debris.
•Personnel need to be aware of OTTO AMR docking and charging areas, where detection fields are
reduced.
See the Product Safety section of the operations and maintenance manual for the applicable
OTTO AMR.
•Personnel should be aware of facility areas where OTTO AMRs travel through narrow
aisles/corridors resulting in reduced clearance between OTTO AMRs and personnel and
aisles/corridors shared between OTTO AMRs, other vehicles, and personnel.
See the Product Safety section of the operations and maintenance manual for the applicable
OTTO AMR.
•Personnel should be aware that OTTO AMR LiDAR safety scanners use a class 1 laser and high
intensity LED.
•Personnel should keep all loose clothing and body parts away from OTTO AMRs, accessories,
attachments, and payloads, while they are in autonomous operation. Using an Emergency Stop
button is the only acceptable manner of interacting with an OTTO AMR or attachment while it is
being operated autonomously.
In addition to the preceding basic items for all workers and visitors, the following should be considered for
facility personnel, including drivers of other vehicles:
High traffic areas, tight clearance areas, emergency exits, areas around electrical panels or in front
of shelves and racking, and obstacles that are outside the field of view of safety sensors (i.e.
overhanging obstacles) should have bollards placed around them so that OTTO AMRs do not drive
or stop in those areas
When required to move a product manually, personnel must ensure it is in an Emergency Stop state
(in the case of an OTTO AMR) or shut down completely and should not push manually for
prolonged periods.
See the Basic Usage section of the operations and maintenance manual for the applicable
product.
Operators of other industrial vehicles must not leave skids or other loads overhanging or unstable
near the edges of racking as they may not be detected by an OTTO AMR.
Alert personnel that while operating an OTTO AMR outside of the Autonomy State, they are solely

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© Clearpath Robotics Inc. 2021. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks
or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not
be duplicated, reproduced or further disclosed without the express written approval of Clearpath Robotics Inc.
responsible for obstacle and collision avoidance.
Maintenance not outlined in the operations and maintenance manual can only be performed by
OTTO Motors Authorized Personnel.
2.5 Facility Conditions
WARNING!
Failure to follow these instructions may result in SERIOUS INJURY, INCLUDING DEATH.
IMPACT HAZARD! Never bypass the drive wheels of the robot while on a sloped surface.
CRUSH or IMPACT HAZARD! Keep low profile objects that the LiDAR cannot detect, such as
forklift tines and pallets, outside of the outside of the robot's path.
CAUTION!
Failure to follow these instructions may result in MINOR or MODERATE INJURY or DAMAGE
to the system and/or property.
CRUSH or IMPACT HAZARD! Robots must be prevented from traveling in areas that do not
follow Facility Conditions specifications, such as ramps and stairwells.
OTTO AMRs, attachments, and accessories are designed to work on flat and clean surfaces. Facility
conditions greatly affect their ability to operate safely and navigate properly.
•Facility floors must be dry and clean with a coefficient of friction greater than 0.4 to better assist
OTTO AMRs in achieving safe stopping distances. Debris on the floors may become caught in
casters and lead to premature failure of wheels, casters, or drive components. Areas with floors that
can't meet these requirements should be isolated by bollards or physical LiDAR-height barriers.
Exclusion Zones in Fleet Manager cannot be solely relied upon to prevent entry to areas with floors
that don't meet OTTO AMR requirements.
•OTTO AMRs should never be driven onto curbs or across gaps in the floor that may result in
damage to the robot drive systems, attachments, or accessories - for example, at the top of stairs,
the top of dock doors, or mezzanines without a protective ledge. Areas matching these descriptions
should be isolated by bollards or physical LiDAR-height barriers.
•OTTO AMRs are designed to operate indoors free of direct sunlight. Infrared light sources
(including sunlight, light curtains, welding) may interfere with the operation of OTTO AMRs when
shone directly into the robot's optical sensors.
•OTTO AMRs rely on LiDAR to protect personnel from crushing or collision hazards. Although rare,
very reflective or very light absorbent (eg. black) material can impede the LiDAR safety systems.
Avoid the use of such materials in clothing or obstacles to assist their detection by OTTO AMR

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© Clearpath Robotics Inc. 2021. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks
or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not
be duplicated, reproduced or further disclosed without the express written approval of Clearpath Robotics Inc.
LiDAR safety systems.
•Areas in front of or behind chargers or other docking areas (eg. P&D stands) should be marked for
personnel to avoid the space.
•OTTO AMR drive wheels and cart brakes should never be manually bypassed on a ramp condition
as this may lead to robots or carts navigating erratically and losing control. If stopped on a slope
greater than 1° (1.6 % grade), robots and carts will begin to roll and may present a hazard.
2.6 Payload Maximums
WARNING!
Failure to follow these instructions may result in SERIOUS INJURY, INCLUDING DEATH.
IMPACT HAZARD! Never bypass the drive wheels of the robot while on a sloped surface.
OTTO Motors products support a specific maximum payload. OTTO AMR maximum payloads change when
an attachment or accessory is connected because of the weight of the attachment/accessory itself. In the
case of an attachment/accessory-equipped OTTO AMR, payloads should not exceed the maximum
payload documented on the Attachment Nameplate.
2.6.1 OTTO 100 AMR
For the default configuration for the OTTO 100 AMR, the payload must lie within the projected view of the
OTTO 100 AMR body and not project over the front, rear, or sides of the robot. The payload must be
smaller than 740 mm x 550 mm and no higher than 1700 mm. The Center of Mass of the payload must lie
within the constraints dictated by ICD-000079 and not exceed a mass of 150 kg.
Where the payload is carried on a Staging Cart, the payload must lie within the projected view of the
Staging Cart and be smaller than 912 mm x 803 mm and no higher than 1500 mm. It may not project
beyond the boundaries of the cart footprint. The allowable position of the Center of Mass of the payload is
dictated by ICD-000073 and must not exceed a mass of 130 kg.
The OTTO 100 AMR requires a custom vehicle configuration in order to accommodate payloads that
project beyond the dimensions of the base OTTO 100 AMR platform or Staging Cart. Please contact OTTO
Motors if a custom vehicle configuration is required.
2.6.2 OTTO 1500 AMR
The OTTO 1500 platform is rated to work with a maximum payload of 1500 kg - this maximum payload
changes when an attachment is connected to the robot because of the weight of the attachment itself. In
this case, the OTTO 1500 AMR should only be loaded with the maximum payload documented on the
attachment nameplate. Failure to load the OTTO 1500 AMR within the payload specifications will affect the
safe operation of the robot.

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© Clearpath Robotics Inc. 2021. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks
or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not
be duplicated, reproduced or further disclosed without the express written approval of Clearpath Robotics Inc.
2.7 Battery Handling
WARNING!
Failure to follow these instructions may result in SERIOUS INJURY, INCLUDING DEATH.
FIRE HAZARD! If the battery is damaged or a battery fire occurs, contact local emergency
services and vacate the area. Do not use water to douse the fire.
SHOCK HAZARD! Improper use or maintenance of robot batteries may result in a high energy
discharge.
Like most applications using batteries with Lithium technology, special precautions should be taken to
handle this type of material. Battery packs should only be handled by trained personnel to ensure proper
handling. Be aware of the operating environments for OTTO AMRs and more specifically, the battery pack.
2.8 Overhang and Underhang Detection
WARNING!
Failure to follow these instructions may result in SERIOUS INJURY, INCLUDING DEATH.
CRUSH or IMPACT HAZARD! Keep low profile objects that the LiDAR cannot detect, such as
forklift tines and pallets, outside of the outside of the robot's path.
IMPACT HAZARD! Do not place anything on the robot that extends beyond its footprint. Refer
to the robot Safety Configuration document for the footprint dimensions.
Existing equipment in your facility could be rendered invisible to an OTTO AMR due to configuration of an
"overhang" - for example, a vehicle with wheels offset from the body of the vehicle itself. OTTO AMRs use
LiDAR to detect potential obstacles and obstacles located above an OTTO AMR's LiDAR detection plane
may not be perceived by an OTTO AMR. In this example, the OTTO AMR would detect the existing
equipment's wheels but not its body panels, increasing the possibility of a collision.
We encourage installation of perception-assist flaps (see the following) to assist OTTO AMRs without 3D
perception capabilities in detecting obstacles - especially in cases of potential mobile obstacles.

OTTO 750/1500 Fast C harge r V1.2 • OM M- 000001 • REV. D
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© Clearpath Robotics Inc. 2021. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks
or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not
be duplicated, reproduced or further disclosed without the express written approval of Clearpath Robotics Inc.
Figure 1 Perception-Assist Flap Installation
OTTO AMRs capable of 3D perception - either integrated or through use of an equipped 3D Perception
Attachment - are better able to detect overhanging obstacles without the presence of perception-assist
flaps.
•Ideally, installed flaps should touch the floor; however, in instances where the flap can't be installed
that close to the floor, the distance between the flap's bottom edge and the floor should not
exceed 75 mm.
•Opaque materials with a matte finish are best as reflective materials can scatter LiDAR
pulses. Rubber works especially well due to its flexibility, color, and durability.
•Flaps can be bolted directly to exterior body panels or secured using high-strength magnets.
2.9 Disclaimer
The information found within this documentation is subject to change without notice. This document may
be periodically reviewed and revised in the future. OTTO Motors assumes no responsibility for any errors or
omissions that may appear in this document. In no event shall OTTO Motors be liable for any costs or
damages arising from the use of this document or the hardware and software described within. The
reference documents listed in this manual shall be applicable at the latest revision in effect.
While OTTO Motors does its best to inform its users of potential risks, it is impossible to provide an
exhaustive list of all possible hazards in your environment.
It is the responsibility of the user to be familiar with all applicable safety standards and ensure that the
hardware, software, and/or services delivered by OTTO Motors (collectively referred to as the “Product”)
are maintained and operated in a safe manner, in a suitable environment, and in accordance with the
recommended maintenance requirements prescribed by OTTO Motors.
Without limiting the foregoing, it is the user’s responsibility to ensure that personnel operating the Product
are adequately trained and comply with all laws, regulations, codes, and safe practices, including health and
safety and workers' compensation laws, applicable to the user's activities and its ownership, possession, and
use of the Product. Modification, removal or addition of components, or changes to the functionality or

OTTO 7 50/15 00 Fa st Charg er V1.2 • OMM -000 001 • REV . D
19
© Clearpath Robotics Inc. 2021. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks
or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not
be duplicated, reproduced or further disclosed without the express written approval of Clearpath Robotics Inc.
operation of the Product in any way, except as expressly authorized by OTTO Motors, may jeopardize the
safety of the Product. If at any time you have any questions or concerns regarding the safe operation of your
OTTO Motors product, contact OTTO Motors Support.

OTTO 750/1500 Fast C harge r V1.2 • OM M- 000001 • REV. D
20
© Clearpath Robotics Inc. 2021. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks
or trade names of their respective companies. The information contained in these documents is the Confidential and/or Proprietary property of Clearpath Robotics Inc. and may not
be duplicated, reproduced or further disclosed without the express written approval of Clearpath Robotics Inc.
3INTENDED USE
OTTO Motors robots are Autonomous Mobile Robots (AMR) intended for use in industrial facilities. OTTO
AMRs are intended to transport materials indoors in industrial buildings, utilizing visual mapping and
location and intelligent navigation to plan their motion. They can perform autonomous navigation and route
planning to achieve their planned Jobs and will operate without direct user intervention. Users are intended
to have suitable training or familiarization as needed for their interactions with the vehicles and systems.
This intended use extends to the OTTO infrastructure including - but not limited to - Chargers, Docks,
Carts, Attachments, Custom Components, and software.
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