Outback TPA101-3 Quick reference guide

Model: TPA101-3
ASSEMBLY & OPERATING INSTRUCTIONS
Comet Gas Barbecue

Chapter 1: Safety Information
Chapter 2: Package Contents List
Chapter 3: Hardware Contents List
Chapter 4: Assembly
Chapter 5: Leak Testing
Chapter 6: Important Information
Chapter 7: Gas, Regulator and Hose
Chapter 8: Installation
Chapter 9: Operation
Chapter 10: Care and Maintenance
Chapter 11: Technical Specifications
Chapter 12: Troubleshooting
Chapter 13: Parts Diagram
Chapter 14: Parts List
Page Table of Contents
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Safety Information
WARNING
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For outdoor use only. Not for commercial use.
Read instructions before using the appliance. Failure to follow
instructions could result in death, serious bodily injury, and/or property
loss.
Warning: accessible parts may be very hot. Keep young children and
pets away.
Do not move the appliance during use.
Any modification of the appliance, misuse, or failure to follow the
instructions may be dangerous and will invalidate your warranty. This
does not affect your statutory rights.
For Flare-up control please refer to the ‘OPERATION’ section of this
manual.
Retain these instructions for future reference.
Turn off the gas supply at the gas bottle after use.
Leak test annually, and whenever the gas bottle is removed or
replaced. Check that the hose connections are tight and leak test each
time you reconnect the gas bottle.
FOR YOUR SAFETY
If you smell gas:
Shut off gas to the appliance.
Extinguish any open flame.
Open barbecue lid or hood.
If odour continues, discontinue use and contact your local dealer.
FOR YOUR SAFETY
Do not store or use petrol or other flammable vapours or liquids in the
vicinity of this or any other appliance.
A gas bottle not connected for use must not be stored in the vicinity of
this or any other appliance.

Package Contents List
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R.. Control Knob----1 pcQ. Bezel------------------1 pcP. Warming Racket-------1pcs.
O. Cooking Grid---2pcs.N. Flame Tamer-------4pcs.M. Left Side Shelf with Side
Shelf Front Panel---------1pc.
L. Searing Side Burner Bowl
Assembly Frame with Side
Burner Control Panel-----1pc.
K. Door, Right-----1pc.J. Door, Left------1pc.
I. Door Handle-----2pcs.H. Back panel----1pc.G. Side Panel, Right-----1pc.
F. Side Panel, Left-----1pc.E. Caster----------2pcsD. Swivel Caster---------1pc.
C. Swivel Caster with Brake-
1pc.
B. Bottom Panel----1pc.A. Firebox--------1pc.
35
0
250
1
50
50
F
70
0
600
500
4
00
C
30
0
2
0
0
10
0
50

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Package Contents List
V. Lighting Stick---1pc.U. Grease Cup-------1pcT. Grease Tray -----1pc.
Carefully unpack the packing box and remove all contents before commencing assembly. Make sure
that you obtain all correct package contents.

Hardware Contents List
6
Before beginning assembly, make sure all parts are present. Compare parts with package
contents list and diagram above. If any part is missing or damaged, do not attempt to assemble
the product. Contact customer service for replacement parts.
Tools required for Assembly.
• Phillips Screwdriver (not included) and Wrench (not included)·
• Note: The left and right sides of the grill are on your left and right as you face the front of the
grill.
Preparation
Item Description Specification Quantity
Phillips Head Screw
Phillips Head Screw
Phillips Head Screw
Flat Head Screw
EE 5/64 1pc
FF LockWasher 1/4 26pcs
LockWasher
CC 5/32 x 8mm 13pcs
16 pcs
BB
AA 1/4 x 15mm
1/4 x 10mm 14 pcs
DD 5/32 x 8mm
GG 9 pcs5/32
8 pcs
Allen Ke
y

7
Assembly
CAUTION: While it is possible for one person to
assemble this grill, obtain assistance from another
person when handling some of the larger, heavier
pieces.
Note: Be sure to slide grease tray out of back of grill
head and remove all packaging from tray.
Use the parts list to check that all parts have been
included.
1. Grill Cart Assembly
（a）Attach four casters to bottom panel (B) using (16) 1/4
x15mm Phillips head screws (AA), (16) 1/4 lock washers
(FF). Note: (C) is Swivel Caster with Brake, (D) is Swivel
Caster, (E) are Straight Casters. (Fig.1)
Note: Make sure the flat side of straight casters face out to
the exterior side when attaching. As shown in see (Fig. 1).
Hint: For ease of caster assembly, turn bottom panel
upside down.
(b) Attach side panels, left & right (F&G) to bottom panel
(B) using (4) 5/32 x 8mm Phillips head screws (CC) with (4)
5/32 lock washers (GG). (Fig.2)
(c) Attach back panel (H) to bottom panel (B) using (3) 5/32
x 8mm Phillips head screws (CC) with (3) 5/32 lock washers
(GG). Attach back panel (H) to left & right side panels (F&G)
using (4) 1/4 x 10mm Phillips head screws (BB) with (4)1/4 lock
washers (FF) . (Fig.3)
Fig. 1
Fig. 3
Fig. 2
F
B
C
DAA
FF
E
F G
B
GG
G
F
H
B
CC
GG
FF BB
F
CC

35
0
250
150
5
0
F
700
600
500
400
C
30
0
200
10
0
50
8
(d) Attach door handle (I) to door, left (J) using (2)
5/32 x 8mm Phillips head screws (CC). Repeat to
assemble the other door handle (I) to door, right
(K). (Fig.4)
(e) Attach doors, left & right (J & K) to side panels,
left & right (F&G) using (8) 5/32 x 8mm flat head
screws (DD). Remark: the lighting stick is
preassembled on door, right (K). (Fig. 5)
2. Firebox Assembly
(a) Be sure two doors are closed to stabilize cart.
Remove firebox (A) from carton, place onto cart
from above as shown in (Fig. 6)
CAUTION: Firebox is heavy. To avoid injury,
obtain the help of an assistant for this step.
Also, make sure doors remain closed when
placing grill head onto cart. DO NOT open
doors until grill head is securely mounted to
cart.
(b) Attach firebox (A) to side panels, left & right
(F&G) using (6) 1/4 x 10mm Phillips head screws
(BB) and (6) lock washers (FF). (Fig. 7)
Fig. 7
Fig. 5
Fig.6 A
Fig. 4
Assembly
350
2
50
150
5
0
F
700
60
0
50
0
400
C
3
00
20
0
10
0
50
I
CC CC
J K
F
G
J
DD
A
BBFF
BB
FF
BB FF
FF
BB

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50
100
200
300
C
400500
600
70
0
F
5
0
150 2
50
350
Fig.8
Fig.9
3. Sear Side Burner & Side Shelf Assembly
(a) Loosen (2) preinstalled 1/4 x 10mm Phillips head
screws from right side of firebox (A) as shown. Do not
screw out fully; leave 1/4 extended for shelf assembly.
(Fig. 8)
(b) Through sear side burner shelf keyholes, hang sear
side burner shelf bowl assembly frame with side burner
control panel (L) on two loosened screws. (Fig. 9)
(c) Using (2) 1/4 x 10mm Phillips head screws (BB) to
attach sear side burner shelf bowl assembly frame with
sear side burner control panel (L) to firebox from inside.
Insert (1) 5/32 x 8 mm Phillips head screws (CC) and (1)
5/32 lock washers (GG) to attach the sear side burner
shelf front panel to the control panel (Fig 10).Fully tighten
the two loosened screws to secure shelf to firebox.
(d) Repeat steps (a) through (c) to install left side shelf
with side shelf front panel (M).
A
L
Fig.10
50
100
20
0
30
0
C
40
0500
600
7
00
F
5
0
1502
50
350
Assembly
BB L
CCGG

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Fig. 11
Fig. 12
Fig. 13
Fig. 14
4. Sear Side Burner Gas Valve
Assembly
(a) Remove sear side burner lid from
sear side burner shelf and set aside.
Remove the two Phillips head screws
from sear side burner bowl assembly
frame with side burner control panel
(L). See (Fig.11)
(b) Remove two screws from sear
side burner control gas valve face.
Insert sear side burner gas valve
Control stem through hole in side
burner control panel . Place sear side
burner control knob Bezel (Q) over
sear side burner valve control stem.
secure bezel to control panel and
valve with 2 screws removed above.
(Fig . 12）.
(c) Insert sear side burner tube over
sear side burner valve orifice (Fig.
13). Use the two previously removed
side burner screws to reattach sear
side burner to side burner shelf.
(d) Push control knob (R) onto valve
control stem, and tighten use Allen
Key (EE). (Fig.13.)
(e) Plug ignition wire into igniter wire
hanging from electrode on underside
of burner (Fig.14).
(f) Replace the sear side burner lid
into the side burner shelf.
L
Q
R
406,58
Assembly

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Assembly
5. Grease Cup Assembly
From the back, pull out grease tray (T),
remove any packaging materials from it,
then insert grease cup (U) into grease tray
(T) as shown in (Fig.15). Push grease tray
back into grill.
6. Installing Cooking Components
(a) Place flame tamers (N) over burners as
shown. Flame tamers ends insert into
channels on front and back of firebox.
(Fig. 16)
(b) Evenly space cooking grids (O) on the
ledge above flame tamers (N). (Fig.16)
(c) Insert legs of warming rack (P) into the
holes in the top of firebox side panels.
(Fig.16)
7. Battery Assembly
(a) Unscrew the ignition battery cap. (Found
at far left of control panel)
(b) Install battery (not supplied) into ignition
box with positive terminal facing outward.
(c) Replace the ignition battery cap after the
battery has been installed. (Fig. 17)
Fig.15
Fig.16
Fig.17
U
NO
P
T
350
250
F
600
500
C
30
0
200
10
0

Leak Testing
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All joints and connections must now be leak tested before using the barbecue. Leak test annually,
and whenever the gas bottle is removed or replaced. Always perform a leak test in a well-
ventilated area.
Step 1 - Confirm all control knobs are in the off position.
Step 2 - Detach the barbecue control panel located across the front of the barbecue body by
pulling off the control knobs and removing the control panel retaining screws.
Step 3 - Turn the gas on / open the gas control valve on the gas bottle or regulator.
Step 4 - Check for leaks by brushing a solution of ½ water and ½ liquid detergent / soap over all
the gas system joints, including all valve connections, hose connections, and regulator
connections.
Step 5 - NEVER USE AN OPEN FLAME to test for leaks at any time.
Step 6 - If bubbles form over any of the joints there is a leak
Turn off the gas supply at the gas bottle
Retighten all joints
Repeat test
If bubbles form again do not use the barbecue and contact your local Outback distributor for
assistance.
Always wipe the mixed solution (½ water and ½ liquid detergent / soap) from all joints and
connections after leak testing.

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Important Information
Please read these instructions carefully before assembly and use of your barbecue.
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Retain these instructions for future reference.
This product is for outdoors use only. Do not use indoors.
Remove plastic wrap from any part before lighting.
Do not use within 1m of any flammable structure or surface. Do not use under any
combustible surface.
Open the barbecue lid before lighting.
Once lit, do not move the barbecue until it has completely cooled, after use.
This barbecue must not be left unattended when lit.
The lid handle can become very hot. Grip only the centre of the handle. Always use
oven gloves when cooking or carrying out any adjustments to the barbecue.
Use purpose designed barbecue tools with long, heat resistant handles.
Use caution when opening the lid, as hot steam inside is released upon opening.
Parts of this barbecue become very hot – care must be taken, especially when
children, elderly people, and animals are present.
Never cover a barbecue until it has completely cooled.
Use this barbecue only on a stable, flat surface.
Do not store flammable materials near this barbecue.
Do not use aerosols near this barbecue.
Failure to follow the manual’s instructions could result in serious injury or damage.
Modification of the barbecue may be dangerous, is not permitted and will nullify any
warranty.
If you have any queries regarding these instructions, contact your local dealer.
Turn off the gas supply at the gas bottle after use.
Do not use the barbecue or store gas bottles below ground level. LP gas is heavier
than air so if a leak occurs the gas will collect at a low level and could ignite in the
presence of a flame or spark.
For use with LPG bottled gas only. A suitable regulator must be used for butane,
propane or mixes.
LP gas bottles should never be placed directly underneath the barbecue.
LP gas bottles should never be stored or used laid on their side, in the horizontal
position. A leak would be very serious and liquid could enter the gas line with serious
result.
Never store gas bottles indoors.
Before you use your barbecue, perform a leak test. This is the only safe and sure way
to detect any gas leaking from joints and connections of the barbecue after assembly.
Leak test annually, and whenever the gas bottle is removed or replaced.

Gas, Regulator and Hose
This barbecue can use either propane or butane or propane / butane mixed LPG (liquid
petroleum gas) bottled gas. Propane bottles, will supply gas all year round, even on
cold winter days. Butane bottles will supply sufficient gas in summer, but it may affect
the performance of the barbecue and restrict the heat output available from the burners,
particularly once the gas temperature starts to fall below +10°C. A spanner may be
required to change gas bottles. Check that you have the correct gas bottle and regulator
for your barbecue.
Do not stand the bottle inside the trolley cabinet.
YOU MUST HAVE THE PROPER REGULATOR AND BOTTLE IN ORDER FOR THE
BARBECUE TO OPERATE SAFELY AND EFFICIENTLY. USE OF AN INCORRECT OR
FAULTY REGULATOR IS DANGEROUS AND WILL INVALIDATE ANY WARRANTY.
Please consult your local gas dealer for the most suitable gas bottles and regulators.
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The hose should hang freely with no bends, twisting, tension, folds, or kinks that
could obstruct free flow of gas. Always inspect the hose for cuts, cracks, or excessive
wear before use.
Apart from the connection point, no part of the hose should touch any hot barbecue
parts. If the hose shows any sign of damage it must be replaced with a hose suitable
for use with LP gas which meets the national standards for the country of use.
The length of hose should not exceed 1.5 metres.

Installation
Selecting a Location
This barbecue is for outdoor use only and should be placed in a well-ventilated area, and
on a safe and even surface. Never place your barbecue below ground level. Take care to
ensure that it is not placed UNDER any combustible surface. The sides of the barbecue
should NEVER be closer than 1 metre from any combustible surface, including trees and
fences and make sure that there are no heat sources near the barbecue (cigarettes, open
flames, spark etc.). Keep this barbecue away from any flammable materials!
Precautions
Do not obstruct any ventilation openings in the barbecue body. The lockable swivel caster
should always have the brakes on when the barbecue is in use.
Position the gas supply bottle on level ground next to the barbecue and safely away from
any source of heat. Should you need to install or change the gas bottle, confirm that the
barbecue is switched off, and that there are no sources of ignition (cigarettes, open flame,
sparks, etc.) near before proceeding.
Connecting a Gas Hose to the Barbecue
Connect the gas hose to the gas rail inlet on the left hand side of the barbecue. Do not
over tighten. Do not use any sealing tape, paste or liquid on the connection.
Fixing a Regulator to the Gas Bottle
Confirm all barbecue control knobs are in the off position. Connect the regulator to the
gas bottle according to your regulator and bottle dealer’s instructions.
15

Operation
Warnings
• Before proceeding, make certain that you understand the IMPORTANT
INFORMATION section of this manual.
• Your barbecue is not designed to be used with more than 50% of the cooking area as
a solid plate — this includes baking dishes. Full coverage will cause excessive build-
up of heat and damage the barbecue. This is not covered by warranty.
Preparation Before Cooking
To prevent foods from sticking to the cooking surface, please use a long handled brush
to apply a light coat of cooking or vegetable oil before each barbecuing session. (Note:
When cooking for the first time, paint colours may change slightly as a result. This is
normal and should be expected.) During use, the protective coating may come off the
cooking surface. This is normal and is not harmful.
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Lighting the Barbecue
Manual Ignition Instructions
•Open the barbecue lid before lighting. Never light your barbecue with the lid closed.
•Ensure all knobs are in the off position. Open the gas control valve on the gas bottle or regulator.
•Insert lit match through the right match-lighting hole on the rightside of the barbecue body and place near
rightmost burner porthole.
•Push and turn the rightmost control knob anti-clockwise to the high position, taking care to protect yourself
from the flames.
•When the right burner is lit, turn the remaining burners on from right to left.
•Confirm that each burner is alight before turning on the next burner.
•If a burner fails to ignite, contact your local dealer for assistance.
•After ignition, turn the burners to the high position for 3-5 minutes in order to pre-heat the barbecue. This
should be done before each cooking session. The hood or lid should be open during preheating.
•After completion of preheating, turn all burners to the low position for best cooking results.
• Open the barbecue and side burner hood or lid before lighting. Never light your barbecue or side burner
with the hood or lid closed.
• Ensure all knobs are in the off position. Open the gas control valve on the gas bottle or regulator.
• Push and turn the second control knob to the high position. Push in and hold the igniter button for 4 to 5
seconds to light the burner.
• If burner fails to ignite after following above procedure, turn all the knobs to the off position. Close the
gas valve on the gas bottle. Wait 5 minutes. Reattempt all of the above steps. If the barbecue still fails to
light, please refer to the manual ignition instructions below.
• After successful lighting of the second burner, push and turn the first control knob or the third control
knob to high position, the burner should ignite automatically. After igniting the third burner, light the fourth
burner in the same way.
• After ignition, turn the burners to the high position for 3-5 minutes in order to pre-heat the barbecue.
This should be done before each cooking session. The hood or lid should be open during preheating.
• After completion of preheating, turn all burners to the low position for best cooking results.

Operation
Grids Cooking
The food on the grid is cooked by the heat produced from the flame tamer below. The
natural food juices produced during cooking fall onto the flame tamer below and vaporise.
The subsequent rising smoke bastes the food, as it travels upwards, imparting that unique
barbecued flavour.
Roasting Lid Cooking
Barbecues equipped with a roasting lid give the option to form an ‘oven’ for roasting or
baking food, such as joints of meat or whole chickens, etc. More even cooking of food will
actually be achieved by using the barbecue with the lid down.
For best results, place the food you wish to bake or roast on a metal baking tray and set it
on one side of the cooking grill.
Close the lid to cook the food ‘indirectly’. Avoid lifting the lid unnecessarily as heat is lost
every time the hood is opened. If the lid is opened during cooking, please allow extra time
for the barbecue to regain its temperature and complete the cooking. Use the temperature
gauge to monitor the heat of the barbecue.
Turn the burner directly under the food to the OFF position and turn all other burners to a
LOW to MEDIUM position. If the internal heat becomes too high, turn the burners down to
the low position. It is not necessary or advisable to have all of the burners on high when
the lid is closed.
Warming Rack
Warming racks are a convenient way to keep cooked food warm or to warm items such as
bread rolls. It is advisable to place food (particularly fatty foods) to the front of the warming
rack to avoid the possibility of juices and fat running down the back of your barbecue.
Flare-Up Control
Flare-ups occur when meat is barbecued, and its fat and juices fall upon the flame tamer.
Smoke of course helps give food its barbecued flavour, but it is best to avoid
excessive flare-up to prevent food being burned. To control flare-ups, it is ABSOLUTELY
ESSENTIAL to trim away excess fat from meat and poultry before grilling, use cooking
sauces and marinades sparingly and try to avoid very cheap cuts of meat or meat
products as these tend to have a high fat and water content. Also, the burners should
always be placed on the low setting during cooking.
When flare-ups do occur, they can usually be extinguished by applying baking soda or salt
directly onto the flame tamer. Always protect your hands when handling anything near the
cooking surface of the barbecue and take care to protect yourself from the flames.
If a fat fire occurs, please see the instructions given below.
17

Operation
Fat Fires
Empty and clean the grease tray (and grease cup) of food debris after each cooking
session. If the barbecue is to be used for large gatherings, it will be necessary to turn off
and cool the barbecue every two hours to remove food debris from the grease tray (and
grease cup) and clean it out. The time between cleaning may need to be reduced if very
fatty foods or cheap meat products are being cooked. Failure to do this may result in a fat
fire, which may cause injury and could seriously damage the barbecue.
In the event of a fat fire:
•If safe to do so, turn all control knobs to the ‘off’ position.
•Turn off the gas supply at the gas bottle.
•Keep everyone at a safe distance from the barbecue and wait until the fire has burnt out.
•Do not close the lid of the barbecue.
•NEVER DOUSE A BARBECUE WITH WATER. IF AN EXTINGUISHER IS USED, IT
SHOULD BE A POWDER TYPE.
•DO NOT REMOVE THE DRIP TRAY.
•If the fire does not seem to be abating or appears to be worsening, contact your local
Fire Brigade for assistance.
End of Cooking Session
After each cooking session, turn the barbecue burners to the “high” position and burn
for 5 minutes. This procedure will burn off cooking residue, thus making cleaning easier.
Make sure the lid is open during this process.
Turning Off Your Barbecue
When you have finished using your barbecue, turn all the control valves fully clockwise to
the “Off” position, then switch off the gas supply at the bottle. Wait until the barbecue is
sufficiently cool before closing its lid.
18

Care and Maintenance
Regularly clean your barbecue between uses and especially after extended periods of
storage. Ensure the barbecue and its components are sufficiently cool before cleaning.
Do not leave the barbecue exposed to outside weather conditions or stored in damp,
moist areas.
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•Never handle hot parts with unprotected hands.
Never douse the barbecue with water when its surfaces are hot.
In order to extend the life and maintain the condition of your barbecue, we strongly
recommend that the unit be covered when left outside for any length of time, especially
during the winter months. Heavy-duty Outback® barbecue covers and other accessories
are available from your local Outback® stockist.
Even when your barbecue is covered for its protection, it must be inspected on a regular
basis as damp or condensation can form which may result in damage to the barbecue. It
may be necessary to dry the barbecue and the inside of the cover. It is possible for mould
to grow on any fat remaining on parts of the barbecue. This should be cleaned off smooth
surfaces with hot soapy water.
Any rust that is found that does not come into contact with the food should be treated with
a rust inhibitor and painted with barbecue paint or a heat resistant paint.
A chrome cleaner may be used on chrome parts if required. To prevent rusting, wipe
chrome plated warming racks etc. with cooking oil after rinsing and drying.
Cooking Surfaces & Warming Rack
When the barbecue has cooled, clean with hot soapy water. To remove any food residue,
use a mild cream cleaner on a non-abrasive pad. Do not use scouring pads or powders
as they can permanently damage the finish. Rinse well and dry thoroughly. Due to the
weight of the cooking surfaces, we do not recommend cleaning in a dishwasher.
It is quite normal for surface rust to be present on the cooking surface. If rust appears
between uses or in storage, clean with a soft brass wire brush. Be careful not to damage
the cooking surface, re-oil and cure.
Barbecue Lid
Use a non-abrasive cloth or pad and clean with hot, soapy water. Do not use scouring
pads or powders as they can permanently damage the finish.
Flame Tamer
Remove any food residue from the flame tamer surface with a plastic or wooden scraper
or brass wire brush. Do not use a steel scraper or wire brush. Clean with hot soapy water
and rinse well.
Barbecue Body
Regularly remove excess grease or fat from the barbecue body using a cloth wrung out
in hot soapy water and dry thoroughly. Excess fat and food debris can be removed from
inside the body using a soft plastic or wooden scraper. It is not necessary to remove all
the grease from the body. If you need to clean fully, use hot soapy water and a cloth, or
nylon-bristled brush only. Do not use abrasives. Remove cooking surfaces and burners
before full cleaning. Do not immerse the gas controls or manifold in water. Check burner
operation after carefully refitting into body. 19

Care and Maintenance
Burner
Provided that they are operating correctly, in normal usage, burning off the residue after
cooking will keep the burners clean.
The burners should be removed and cleaned annually, or whenever heavy build-up is
found, to ensure that there are no signs of blockage (debris, insects) in either the burner
portholes or the primary air inlet of the burners. Use a pipe cleaner to clear obstructions.
When refitting the burners, be careful to check that the neck of the burner fits over the
valve outlet.
It is quite normal for surface rust to be present on the burners. If rust appears between
uses or in storage, clean with a soft brass wire brush.
Grease Tray
After every use, empty and clean the grease tray (and grease cup) of any fat or food
particles, using a plastic or wooden scraper if necessary.
Failure to keep it clean, and excessive build up can result in a fat fire. This can be
hazardous and severely damage the barbecue. This is not a fault in the barbecue and is
therefore not covered by the terms of the warranty. If required, the tray can be washed in
hot soapy water.
Fixings
All screws and bolts, etc. should be checked and tightened on a regular basis.
Storage
Ensure the barbecue is properly cooled before covering or storing. Store your barbecue in
a cool dry place.
Cover the burners with aluminum foil in order to prevent insects or other debris from
collecting in burner holes.
If the barbecue is to be stored indoors, the gas bottle must be disconnected and left
outside. The gas bottle should always be stored outside, in a dry, well-ventilated area,
away from any sources of heat or ignition. Do not let children tamper with the bottle.
When using the barbecue after extended periods of storage follow the cleaning
procedures.
20