Outback CS3200 User manual

0359
Assembly and Operating Instructions for Outback®
Dual Fuel 2 Gas & Charcoal BBQ and Dual Fuel 4 Gas & Charcoal BBQ
Drawings are not to scale.
Specifications subject to change
without prior notice.
WARNING
• For outdoor use only. Not for commercial use.
• Read instructions before using the appliance. Failure to follow instructions could
result in death, serious bodily injury, and/or property loss.
• Warning: accessible parts may be very hot. Keep young children and pets away.
• Do not move the appliance during use.
• Turn off the gas supply at the gas bottle after use.
• Any modification of the appliance, misuse, or failure to follow the instructions may
be dangerous and will invalidate your warranty. This does not affect your statutory
rights.
• Retain these instructions for future reference.
• Leak test annually, and whenever the gas bottle is removed or replaced. Check that
the hose connections are tight and leak test each time you reconnect the gas bottle.
• For Flare-up control please refer to the ‘OPERATION’ section of this manual.
FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open barbecue lid or hood.
4. If odour continues, discontinue use and
contact your local dealer.
FOR YOUR SAFETY
1. Do not store or use petrol or other flammable
vapours or liquids in the vicinity of this or any
other appliance.
2. A gas bottle not connected for use must not be
stored in the vicinity of this or any other
appliance.
CS3200 CS4400

2
CODE PART QTY Dual Fuel 4 Gas &
Charcoal BBQ
HOOD
A1 Charcoal Hood (Pre-Assembled to Body) 1 
A2 Gas Hood (Pre-Assembled to Body)1 
A3 Stationary warming rack 1
A4 Swing warming rack 1
BODY
B1 Barbecue Body 1 
B2 Burner 4
B3 Gas Control Panel 1 
B4 Knob 4
B5 Hose and Regulator Assembly 1 
B6 Ignition Button 1 
B7 Charcoal Control Panel 1 
B8 Crank Handle 1 
B9 Air Vent Plate 1 
B11 Charcoal Cooking Grill 2 
B12 Lava Rock in Basket 1 
B13 Gas Cooking Grill 1 
B14 Cooking Griddle 1 
TROLLEY
C1 Side Shelf 2 
C2 Left Side Shelf Panel 1 
C3 Right Side Shelf Panel 1 
C4 Rear Support 1 
C5 Front Support 1 
C6 Drip Tray Left Bracket 1 
C7 Drip Tray Middle Bracket 1 
C8 Drip Tray Right Bracket 1 
C9 Drip Tray Handle 2 
C10 Small Drip Tray 1
C11 Big Drip Tray 1
C12 Drip Pan
C13 Left Front Leg 1 
C14 Left Rear Leg 1 
C15 Right Front Leg 1 
C16 Right Rear Leg 1 
C17 Charcoal Bin Slider 2 
C18 Charcoal Bin Lid 1 
C19 Charcoal Bin Back Panel 1 
C20 Charcoal Bin Bottom Panel 1 
C21 Charcoal Bin Left Side Panel 1 
C22 Charcoal Bin Right Side Panel 1 
C23 Charcoal Bin Handle 1 
C24 Charcoal Bin Front Panel 1 
C33 Wheel Hubcap 2 
C30 Lockable Caster 2 
C29 Underframe 1 
C28 Triangle Bracket B 2 
C27 Triangle Bracket A 2 
C26 Front Panel 1 
C25 Front Trim Panel 1 
C32 Wheel 2 
C31 Axle 1 
B10 Grill Lifting Handle 2 
Dual Fuel 2 Gas &
Charcoal BBQ


2

2
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2
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
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





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


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


2







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
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
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
C34 Locknut 2  
Parts List
Quantity varies according to model purchased. Specifications subject to change without prior notice. For
more details on hardware, please see the corresponding ‘Hardware Reference Diagram’.
Pre-Assembled Component
Quantity varies according to model purchased
 Appearance, size, and construction may differ according to model purchased

3
B12
B14
B13
Parts Diagram
Quantity varies according to model purchased. Specifications subject to change without prior notice. For
more details on hardware, please see the corresponding ‘Hardware Reference Diagram’.
B1
B2
B3
B4
B5
B6
B8B9
B11
A1 A2
A3 A4
C1
C2 C3
C4
B7
C5
C6 C7 C8
C9
C10 C11
C14
C13
C16
C15
C17
C18
C19
C20
C21 C22
C23
C24 C25 C26
C27
C28
C29
C30
C31
C32 C33
C34
B10

4
CODE PART QTY Outback®
Combi Charcoal/Gas 4 Burner BBQ
HARDWARE
D1 ST4.0x10 Screw 56 
D2 M4x8 Bolt 6 
D3 M4 Nut 6 
D4 M6x15 Step Bolt 4 
D5 M6x15 Bolt 18 
D6 M6x65 Bolt 16 
D7 Ø6 Washer 8 
D8 M6 Nut 8 
D9 Spacer 4 
D10 R-Clip 1 
Hardware Reference Diagram & List
Specifications subject to change without prior notice.
D1
D1
D4
D2
D9
D8
D5
D6
D7
D10 D3

5
Assembly
IMPORTANT!
• TOOLS NEEDED FOR ASSEMBLY: Medium size flat blade or Phillips/Crosspoint screwdriver,
adjustable spanner or metric spanner set.
• Remove any internal component or packaging from the barbecue body.
• Whilst every care is taken in the manufacture of this product, care must be taken during assembly in
case sharp edges are present.
• Please read the Important Information section carefully before assembly and use of your
barbecue.
1
2
Attach the left leg (C13, C14) and right leg (C15, C16) to the Underframe (C29) using M6x65 Bolts
(D6x8pcs) as shown.
Carefully turn the trolley assembly upside-down.
Attach one Triangle Bracket A (C27) to right front leg and underframe using ST4.0x10 Screws
(D1x4pcs). Repeat above process for fixing the other triangle bracket A to left rear leg and underframe.
Attach one Triangle Bracket B (C28) to left rear leg and underframe using ST4.0x10 Screws (D1x4pcs).
Repeat above process for fixing the other triangle bracket B to right front leg and underframe.
C27
C28
C16 C15
C27 C28
C14 C13
C29
C13
C14 C16
C15
C29
NOTE: Holes to
fix front panel

6
Unscrew the Locknuts (C34) from both ends of the Axle (C31).
Slide the axle through the corresponding holes in the right legs. Slide the Wheels (C32) over each
end of the axle. Secure the wheels into place with the locknuts. Place the Wheel Hubcaps (C33)
onto the outside of the wheels. And attach the Lockable Casters (C30x2pcs) into the left legs.
3
4
Carefully turn the trolley assembly right side up.
Attach the Drip Tray Left Bracket (C6) to the left legs using ST4.0x10 Screws (D1x4pcs). Repeat
above process for fixing the Drip Tray Right Bracket (C8) to right legs.
C31 C32 C33
C30
C34

7
Attach the Front Support (C5) between the front legs using ST4.0x10 Screws (D1x4pcs) as shown.
5
6
C5
Attach the Rear Support (C4) between the rear legs using ST4.0x10 Screws (D1x4pcs) as shown.
C4

8
7
8
Attach the Front Panel (C26) to trolley assembly using ST4.0x10 Screws (D1x12pcs) as shown.
Attach the Front Trim Panel (C25) to the front support and underframe using ST4.0x10 Screws
(D1x4pcs) as shown.
C25
C26C25 C29
C5 C15

9
9
10
Attach Charcoal Bin Left Side Panel (C21) and Charcoal Bin Right Side Panel (C22) onto the Charcoal
Bin Back Panel (C19), as shown. And then insert Charcoal Bin Bottom Panel (C20) into place.
Make sure that each buttonhole coincide, the charcoal bin is stable.
Attach the charcoal bin assembly to the Charcoal Bin Front Panel (C24) using M4x8 Bolts
(D2x6pcs) and M4 Nuts (D3x6pcs) as shown.
C21
C19
C20
C22
C24
C22
C19
C21
C20
Step 1
Step 2
D3
D2

Outside
Inside

10
Attach the charcoal bin assembly to the Left Front Leg (C13) and Front Trim Panel (C25) using
M6x15 Step Bolts (D4x2pcs) as shown.
11
12
Remove the retaining bolts from Charcoal Bin Handle (C23), and then attach it onto Charcoal Bin
Front Panel (C24) using the retaining bolts.
C23
C24
C25
C13

11
Attach the Charcoal Bin Lid (C18) to the Front Support (C5) using ST4.0x10 Screws (D1x3pcs) as
shown.
13
14
Feed one Charcoal Bin Slider (C17) through the hole of left front leg, and fix it onto charcoal bin
front panel a M6x15 Step Bolt (D4) as shown.
Repeat above process for installing the other charcoal bin slider to front trim panel and charcoal
bin front panel.
D4
C17
C18
C5

12
15
16
Carefully place the Barbecue Body (B1) onto the trolley assembly and fix using M6x65 Bolts
(D6x8pcs) as shown.
Attach the Drip Tray Middle Bracket (C7) to the barbecue body using M6x15 Bolts (D5x2pcs) as
shown.
C7

13
17
18
Attach the Air Vent Plate (B9) to the barbecue body using M6x15 Bolts (D5x4pcs), Spacers
(D9x4pcs), Ø6 Washer (D7x8pcs) and M6 Nuts (D8x4pcs) as shown.
Insert the Crank Handle (B8) through the hole in the Charcoal Control Panel (B7) and
screw it into the threaded socket, then secure with a R-Clip (D10) as shown.
B9
B8
Bottom View
D8 D7
Barbecue Body
D9 D7 D5
Air Vent Plate
OutsideInside

14
19
20
Attach the Left Side Shelf Panel (C2) onto one Side Shelf (C1) using M6x15 Bolts (D5x2pcs)
and M6 Nuts (D8x2pcs) as shown.
Attach the left side shelf assembly to the barbecue body using ST4.0x10 Screw (D1x2pcs)
and M6x15 Bolts (D5x4pcs) as shown.
D5
D1
C2 C1

15
21
22
Connect the Hose and Regulator Assembly (B5) to the barbecue.
Ensure the mating faces of the connection are clean and not damaged. Do not use any sealing
tape, paste, or liquid on the connection. The nut must be tightened with the use of a spanner.
Do not use force which may damage the assembly.
B5
Attach the Right Side Shelf Panel (C3) onto the other Side Shelf (C1) using M6x15 Bolts
(D5x2pcs) and M6 Nuts (D8x2pcs).
C3
C1

16
23
24
Attach the right side shelf assembly to the barbecue body using ST4.0x10 Screw (D1x2pcs)
and M6x15 Bolts (D5x4pcs) as shown.
D5
D1
Carefully lay the Lava Rock (B12) into the barbecue body ensuring it lies level within the body. Lay
the Grill (B13) and Griddle (B14) into place. Place the Charcoal Cooking Grills (B11x2pcs) above
the charcoal tray on the charcoal side of the barbecue, as shown.
NOTE: Ensure that the lava rock lies directly underneath the grills.
B12
B14B13
B11

17
25
26
Attach the Swing Warming Rack (A4) to the hood and barbecue body as shown.
Make sure that the swing legs fix to the body of the barbecue and the shorter fixed
legs go through the holes in the hood.
Attach the Stationary Warming Rack (A3) to charcoal barbecue body as shown.
A3
A4
Step 1
Step 2
Step 3
Step 4
CS3200 users, skip this step and proceed directly to step 27.

18
27
28
Attach the Stationary Warming Rack (A3) to gas barbecue body as shown.
A3
CS4400 users, skip this step and proceed directly to step 28.
Remove the retaining bolts from Drip Tray Handle (C9), and then attach it onto the Small Drip
Tray (C10) using the retaining bolts.
Insert the small drip tray by sliding it underneath the charcoal barbecue body.
C9
C10

19
29
30
Remove the retaining bolts from Drip Tray Handle (C9), and then attach it onto the Small Drip
Tray (C10) using the retaining bolts.
Insert the small drip tray by sliding it underneath the gas barbecue body.
C9
C10
Remove the retaining bolts from Drip Tray Handle (C9), and then attach it onto the Big Drip
Tray (C11) using the retaining bolts.
Insert the big drip tray by sliding it underneath the gas barbecue body.
C9
C11
CS4400 users, skip this step and proceed directly to step 30.
CS3200 users, skip this step.

20
Leak Testing
Always perform a leak test in a well-ventilated area.
Step 1 - Confirm all control knobs are in the off position.
Step 2 - Turn the gas on / open the gas control valve on the gas bottle or regulator.
Step 3 - Check for leaks by brushing a solution of ½ water and ½ liquid detergent / soap over all
the gas system joints, including gas bottle valve connections, hose connections, and regulator
connections.
Step 4 -NEVER USE AN OPEN FLAME to test for leaks at any time.
Step 5 - If bubbles form over any of the joints there is a leak
• Turn off the gas supply at the gas bottle
• Retighten all joints
• Repeat test
• If bubbles form again do not use the barbecue and contact your local distributor for assistance.
Always wipe the mixed solution (½ water and ½ liquid detergent / soap) from all joints and
connections after leak testing.
ASSEMBLY IS NOW COMPLETE.
PROCEED TO THE NEXT PAGE FOR INSTRUCTIONS ON OPERATION AND
MAINTENANCE
ALL JOINTS AND CONNECTIONS MUST NOW BE LEAK TESTED BEFORE USING THE
BARBECUE.
Leak test annually, and whenever the gas bottle is removed or replaced.
Leak Test Diagram
1. Maximum diameter or breadth is 320mm.
2. Maximum height (regulator included) is 700mm.
2
1