Outback Trooper User manual

Photographs are not to scale.
Specifications subject to change
without prior notice.
Assembly and Operating Instructions for Outback®
Trooper 2 Burner Gas BBQ
WARNING
• For outdoor use only. Not for commercial use.
• Read instructions before using the appliance. Failure to follow instructions could
result in death, serious bodily injury, and/or property loss.
• Warning: accessible parts may be very hot. Keep young children and pets away.
• Do not move the appliance during use.
• Turn off the gas supply at the gas bottle after use.
• Any modification of the appliance, misuse, or failure to follow the instructions may be
dangerous and will invalidate your warranty. This does not affect your statutory rights.
• Retain these instructions for future reference.
• Leak test annually, and whenever the gas bottle is removed or replaced. Check that the
hose connections are tight and leak test each time you reconnect the gas bottle.
• For Flare-up control please refer to the ‘OPERATION’ section of this manual.
FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open barbecue lid or hood.
4. If odour continues, discontinue use and
contact your local dealer.
FOR YOUR SAFETY
1. Do not store or use petrol or other flammable
vapours or liquids in the vicinity of this or any
other appliance.
2. A gas bottle not connected for use shall not be
stored in the vicinity of this or any other
appliance.
0359
THG2302-6

2
Parts List
Quantities vary according to model purchased. Specifications subject to change without prior notice. For
more details on hardware, please see ‘Hardware Reference Diagram’.
CODE PART QTY Outback® Trooper
2 Burner Gas BBQ
HOOD
A1 Hood (Pre-Assembled to Body) 1 
A2 Hood Handle 1 
A4 Warming Rack 1 
BODY
B1 Cooking Grill 2 
B2 Lava Rock 2 
B3 Lava Rock Basket 2 
B4 Barbecue Body 1 
B5 Knob 2 
B6 Control Panel 1 
B7 Burner 2 
B8 Drip Tray 1 
B9 Drip Tray Handle 1 
B10 Drip Tray Left Bracket 1 
B11 Drip Tray Right Bracket 1 
B12 Hose and Regulator Assembly 1 
TROLLEY
C1 Left Side Shelf 1 
C2 Right Side Shelf 1 
C3 Left Front Leg 1 
C4 Left Rear Leg 1 
C5 Right Front Leg 1 
C6 Right Rear Leg 1 
C7 Screen 1 
C8 Front Fixing Support 1 
C9 Trolley Base 1 
C10 Rear Fixing Support 1 
C11 Leg Endcap 2 
C12 Axle 1 
C13 Wheel 2 
C14 Hubcap 2 
HARDWARE
D1 M5x15 Bolt 4 
D2 Washer 4 
D3 M5 Nut 4 
D4 M6x95 Bolt 8 
D5 Spacer 8 
D6 1/4-20UNCx25 Bolt 24 
D7 Axle Washer 2 
D8 Locknut 2 
A3 Heat Indicator 1 
Pre-Assembled Component
Quantity varies according to model purchased

3
Parts Diagrams
Quantities vary according to model purchased. Specifications subject to change without prior notice. For
more details on hardware, please see hardware pack page.
B12
C1
C3 C6
C7
C8
C12
C13 C14
C11
C4 C5
B4
B10
B5 B6
B2
B8
B11
A1
C9
C10
B3
C2
B7
D7D8
B9
A2
A3
B1
A4

4
Hardware Reference Diagram
Specifications subject to change without prior notice.
D1,D2,D3
D4,D5
D6

5
Attach the Front Fixing Support (C8), Trolley Base (C9) and Rear Fixing Support (C10) on to the
Legs (C3, C4, C5, C6) using the 1/4-20UNCx25 Bolts (D6x8pcs). Ensure that the legs with the
Velcro attached to them are at the front of the barbecue, facing inwards.
2
Assembly
IMPORTANT!
• TOOLS NEEDED FOR ASSEMBLY: Medium size flat blade or Phillips/Crosspoint screwdriver,
adjustable spanner or metric spanner set.
• Remove any internal components or packaging from the barbecue body.
• Whilst every care is taken in the manufacture of this product, care must be taken during assembly in
case sharp edges are present.
• Please read the Important Information section carefully before assembly and use of your
barbecue.
1
C4
C3
C5
C6
C8
C10
Unscrew the Locknuts (D8) from both ends of the Axle (C12) and remove the Axle Washers (D7).
Slide the axle through the corresponding holes in the left legs. Place axle washers on each end of
the axle. Slide the Wheels (C13) over each end of the axle. Secure the wheels into place with the
locknuts. Place the wheel Hubcaps (C14) onto the outsides of the wheels.
D8
C13
C12
C14
C3
D7
C9

6
4
3
Attach the Left Side Shelf (C1) and Right Side Shelf (C2) onto left and right legs using the
1/4-20UNCx25 Bolts(D6x16pcs) .
C1 C2
B2
B3
Remove all cooking components, Cooking Grill, Lava Rock, Lava Rock Basket, and any internal
packaging from the barbecue body.
B1

7
Insert M6x95 Bolts (D4x8pcs) through the trolley legs, the Spacers (D5x8pcs), and keep the tip of
the bolts inside the spacers. While holding the barbecue body into position (2 people required),
screw the bolts into the barbecue body as shown.
CAUTION! Care must be taken to ensure the hood or lid does not fall open unexpectedly or
becomes damaged when it is set on the ground.
When positioning the body of the barbecue, ensure the control panel is on the same side as the legs
with Velcro fastenings.
D5
D4
6
5
D1 D2
Attach Drip Tray Left Bracket (B10) to barbecue body using M5x15 Bolts (D1x2pcs), Washers
(D2x2pcs) and M5 Nuts (D3x2pcs) as shown. Repeat above process for Drip Tray Right
Bracket (B11).
NOTE: Ensure that the tabs of the brakets which stop the drip tray are located at the
back of the barbecue.
B10

8
8
7
B8
B9
Unscrew retaining bolts from Drip Tray Handle (B9). Fix the drip tray handle onto Drip Tray (B8)
using the retaining bolts. Insert the drip tray by sliding it underneath the barbecue body.
B2
B3
Remove the plastic wrap from the Lava Rock (B2) and then place a uniform layer into Lava Rock
Basket (B3). Lay the lava rock carefully into the body ensuring it lies level within the body. Lay the
Cooking Grill (B1) into place.
B1

9
10
9
(Rear view of the barbecue trolley.)
Attach the screen (C7) to the front left/right
legs as shown.
C7
Connect the Hose and Regulator Assembly (B12) to the barbecue.
Ensure the mating faces of the connection are clean and not damaged. Do not use any sealing
tape, paste, or liquid on the connection. The nut must be tightened with the use of a spanner. Do
not use force which may damage the assembly.
B12
A4
Attach the Warming Rack (A4) to barbecue
body as shown.

10
Leak Test Diagram
ASSEMBLY IS NOW COMPLETE.
PROCEED TO THE NEXT PAGE FOR INSTRUCTIONS ON OPERATION AND
MAINTENANCE
ALL JOINTS AND CONNECTIONS MUST NOW BE LEAK TESTED BEFORE USING THE
BARBECUE.
Leak test annually, and whenever the gas bottle is removed or replaced.
Leak Testing
Always perform a leak test in a well-ventilated area.
Step 1 - Confirm all control knobs are in the off position.
Step 2 - Turn the gas on / open the gas control valve on the gas bottle or regulator.
Step 3 - Check for leaks by brushing a solution of ½ water and ½ liquid detergent / soap over all the
gas system joints, including gas bottle valve connections, hose connections, and regulator
connections.
Step 4 -NEVER USE AN OPEN FLAME to test for leaks at any time.
Step 5 - If bubbles form over any of the joints there is a leak
• Turn off the gas supply at the gas bottle
• Retighten all joints
• Repeat test
• If bubbles form again do not use the barbecue and contact your local distributor for assistance.
Always wipe the mixed solution (½ water and ½ liquid detergent / soap) from all joints and
connections after leak testing.
1. Maximum diameter or breadth is 320mm.
2. Maximum height (regulator included) is 700mm.
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