Outdoor Plus TOP-FSI-NG Quick start guide

THE OUTDOOR PLUS
USA MANUFACTURER OF FIRE & WATER FEATURES
Flame Sense with Spark Ignition System
Models: TOP-FSI-NG or TOP-FSI-LP
OWNER’S OPERATION AND INSTALLATION MANUAL
PLEASE READ THIS MANUAL PRIOR TO INSTALLATION
Failure to follow these instructions could result in  re or explosion,
which could cause property damage, personal injury, or death.
INSTALLER: Leave this manual with the appliance. | CONSUMER: Retain the manual for future reference.
Installation
We suggest that our products be installed by professionals that are locally
licensed by the authority having jurisdiction in gas piping.
Service
We suggest that our products be serviced by a professional certi ed in the US
by the National Fireplace Institute (NFI) as NFI Gas Specialists.
Certi ed to
ANSI Z21.97-(2017)
CSA 2.41-(2017)

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WARNING: FOR OUTDOOR USE ONLY
Installation and service must be performed by a qualied installer, service agency, or
the gas supplier.
Section 1
Warnings
CALIFORNIA PROPOSITION 65
WARNING
This product can expose you to Carbon Monoxide, which is known to the state of
California to cause cancer and birth defects or other reproductive harm.
(For more information, go to: www.p65warnings.ca.gov)
This is a Safety Alert Symbol
When you see this symbol on the re pit insert, or in this manual, look for one of the following signal word
panels alerting you to the potential for personal injury, death or major property damage.
DANGER - FIRE OR EXPLOSION HAZARD
If you smell gas:
1. Shut o gas to appliance.
2. Extinguish any open ame.
3. If odor continues, leave the area immediately.
4. After leaving the area, call your gas supplier or Fire department.
Failure to follow these instructions could result in re or explosion, which could cause
property damage, personal injury, or death.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain the manual for future reference.
WARNING: Do not store or use gasoline or other ammable vapors and liquids, In
the vicinity of this or any other appliance.
An LP-Cylinder not connected for use shall not be stored in the vicinity of this or any
other appliance.
For use with Natural or Propane gas only. NO SOLID FUELS TO BE USED WITH THIS SYSTEM.
WARNING: If the information in this manual is not followed exactly, a re or
explosion may result causing property damage, personal injury, or loss of life.
Section 1 - Warnings

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Section 1
Warnings Cont'd - LP Application
DANGER(S):
»Flammable gas under pressure. Leaking LP-gas may cause a re or explosion if ignited
causing serious bodily injury or death. Contact a certied LP-gas supplier for repairs, or
disposal of this cylinder or unused LP-gas.
»Do not store a spare LP cylinder under or near a barbecue grill, or other heat sources.
NEVER ll an LP cylinder beyond 80% full: a re caused death or serious injury may occur.
WARNING(S):
»For outdoor use only.* Do not use or store an LP cylinder in a building, garage, or enclosed
area.
»Know the order of LP-gas. If you hear, see, or smell leaking LP-gas, immediately get
everyone away from the cylinder and call the re department. Do not attempt repairs.
»Caution your LP-gas supplier to:
»Be certain cylinder is purged of trapped air prior to rst lling.
»Be certain not to over ll the cylinder.
»Be certain cylinder re-qualication date is checked.
»LP-gas is heavier than air and may settle in low places while dissipating.
»Contact with liquid contents of cylinder will cause freeze burns to the skin.
»Do not allow children to tamper or play with the cylinder
»When not connected for use, keep cylinder valve turned o. Self-contained appliances
shall be limited to a cylinder of 30lb capacity or less.
»Do not use, store, or transport cylinder where it would be exposed to high temperature.
Relief valve may open allowing a large amount of ammable gas to escape.
»When transporting, keep cylinder secured in an upright position with cylinder valve
turned o.
When Connecting an LP Cylinder for use:
»Use only in compliance with applicable codes.
»Read and follow manufacturer’s instructions.
»Consult manufacturer’s instructions concerning the cylinder connection provided with
your appliance.
»Be sure regulator vent is not pointing up.
»Turn o all valves on the appliance.
»Do not check for gas leaks with a match or open ame. Apply soapy water around the gas
inlets. If bubble appears, close valve and have LP-gas service person make the needed
repairs. Also, check the appliance valves and connections to make sure they do not leak
before lighting appliance.
»Light appliance(s) following the manufacturer’s instructions.
»When appliance is not in use, keep the cylinder valve close.
*Except as authorized by ANSI/NFPA 58.

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Table of Contents
Table of Contents
Section 1 - Warnings ...............................................................................................................1-3
Section 2 - Important Safety Information .............................................................................5-6
Section 3 - Selecting a Fire Pit Location ................................................................................... 7
Section 4 - Clearance Requirements .....................................................................................8-9
Section 5 - Fire Pit Enclosure Requirements ......................................................................... 10
Section 6 - Flame Sense Installation Instructions .................................................................11
Section 7 - Burning Media Instructions ................................................................................. 12
Section 8 - Flame Sense Operation Instructions .................................................................. 13
Section 9 - Maintenance .....................................................................................................15-16
Section 10 - Troubleshooting Guide ...................................................................................... 17

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Section 2
Important Safety Information
»The Outdoor Plus Company, Inc./TOPFIRES recommends that our products are
installed by professionals locally licensed by the authority having jurisdiction
in gas piping. All installation instructions must be followed to ensure proper
performance and safety. The Outdoor Plus Company, Inc./TOPFIRES assumes
no responsibility for problems relating to the installation.
»To qualify for warranty, all instructions must be strictly followed. Otherwise,
warranty may be void. Never alter product or conguration in any way.
»Annual servicing should be handled by professionals certied in the US by the
National Fireplace Institute (NFI) as NFI Gas Specialists or in Canada by WETT
(Wood Energy Technical Training).
»It is the installer’s responsibility to ensure a safe installation and to educate
the end-user regarding the features, safety recommendations and proper
operation of this product.
»Please reference page 1 for all warnings.
IMPORTANT SAFETY INFORMATION FOR INSTALLERS
Leave this manual with the end-user and instruct them to retain it for
future reference. Instructions and product updates are also available at
www.theoutdoorplus.com under the Manuals/Documents tab.
Installers must carefully follow the instructions in this manual to prevent personal injury or property loss.
These instructions contain information critical to the safe installation and operation of the re pit.
»Instructions are updated as needed. It is the responsibility of the installers to check for product updates
and installation manual updates at www.theoutdoorplus.com/documents/ prior to installation.
»It is the responsibility of the installer to follow:
»The National Fuel Gas Code, ANSIZ223.1/NFPA54 or International Fuel Gas Code.
»Natural Gas and Propane Installation Code CSA B149.1 or CSA B149.2.
»The National Electrical Code, ANSI/NFPA70. In Canada, Canadian Electrical Code CSA22.1.
»Local codes
»Only use gas/fuel type specied for this re pit as noted on the re pit control box label. NEVER use an
alternative fuel to include bio-fuel, ethanol, lighter uid or any other fuel.
»Gas pressure and type should be checked prior to installation and use.
»Natural Gas Fire Pit: Supply Pressure: Minimum: 6.0 inches W.C.; Maximum: 7.0 inches W.C.
»LP Gas: Supply Pressure: Minimum: 8.0 inches W.C.; Maximum: 11.0 inches W.C.
IMPORTANT SAFETY INFORMATION FOR END-USERS
»Never leave an operating re pit unattended or with someone not familiar with its operation or emergency
shut-o locations.
»Both children and adults should be alerted to the hazards of high surface temperatures and should stay
away to avoid burns and clothing ignition.
»Young children should be carefully supervised when they are in the area of re pit.
»Keep the appliance area clear and free from combustible materials, gasoline, and other ammable
vapors and liquids.
INSTALLER:
Leave this manual
with the appliance.
END USER:
Retain this manual for
future reference.
Certied to
ANSI Z21.97-(2017)
CSA 2.41-(2017)
Section 2 - Table of Contents

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Section 3
Selecting a Fire Pit Location
SELECTING A FIRE PIT LOCATION
NOTE: All  re pits and systems are designed and intended for outdoor use only.
It is recommended that material such as granite, marble or other dense stone be kept away
from heat and especially  ame due to risk of cracking. THE OUTDOOR PLUS COMPANY, INC. /
TOPFIRES is not responsible for damage resulting from failure to follow these recommendations.
»Select a location that
»Ensures above-grade installation of the  re pit.
»O ers good drainage.
»Allows easy access for installation and maintenance of the  re pit.
»Provides suffi cient horizontal room to enjoy the  re pit while allowing a safe distance from the heat
and  ame.
»Fire pits create very high temperatures. For clearances refer to table 3.1. Clothing or other  ammable
materials should not be placed on or near  re pit.
CLEARANCES AROUND THE FIRE PIT
Fire Pit Clearances - See last page for the  re pit clearance diagram Up to 142K BTU
Under valve box when applicable for drainage 2"
Sides surrounding  re pit from structure or combustibles 48" (12" for non-combustibles)
Overhead clearance above the  re feature 96"
Section 3 - Selecting a Fire Pit Location
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PAGE 6
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Minimum 12" Clearance
from burner to  oor

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Section 4
Fire Pit Enclosure Requirements
LOCATION AND DESIGN
»The enclosure must be installed above-grade and allow for drainage to prevent water damage to re pit.
»Refer to cut sheets on our website for important dimensional information for your re pit.
»Visit www.theoutdoorplus.com
»The re pit assembly should be recessed a minimum of two inches from the top of the enclosure to protect ame
from being blown out.
»It is recommended that material such as granite, marble or other dense stone be kept away from heat and especially
ame due to risk of cracking. Manufacturer is not responsible for damage.
»The enclosure must be constructed on a stable surface and be level. THE OUTDOOR PLUS COMPANY, INC. / TOPFIRES
recommends the use of the installation collar (optional) that may be mortared into or sandwiched between layers
of the enclosure.
»The weight of the re pit must be supported by the pan and not by any control/ valve box.
»THE OUTDOOR PLUS COMPANY, INC. / TOPFIRES recommends that the pan lip is recessed on a trough (linear), and
large round enclosures, Figure 5.1. NOTE: THE OUTDOOR PLUS COMPANY, INC. / TOPFIRES cannot guarantee the
lip on all of our products will be perfectly at and will not warp due to heat.
»There must be a minimum of 2 inches under the valve box for proper ventilation and drainage, see clearance
drawings on page 8 an 9. The product must be accessible for service.
CONSTRUCTION MATERIALS
»Use non-combustible materials and construction for gas supply, power and enclosure.
»The interior void space of the enclosure surrounding the valve box cannot be lled with any material (gravel,
crushed rock, concrete, etc.).
VENTING
»The enclosure must incorporate at least two vents to allow heat and or residual fuel to escape. Failure to properly
vent the enclosure may result in the re pit overheating or explosion.
»Some enclosures may require more ventilation based on material, size, and extended use.
»The vent may also work as a drain when installed at bottom sidewall to prevent water build up.
»Vent specications:
»A minimum of 1 square inch of ventilation for every 25,000 is required to ensure proper ventilation.
»Installation of the vents in the mid-to-lower area of the enclosure is recommended.
FUEL LINE
»Fire pit must have a gas shuto on the outside of the exterior of the re pit to allow for emergency shut o and
maintenance. The gas shuto should not be used to adjust ame height.
»The installer is responsible for using the correct fuel line sizing that is able to supply the stated maximum BTU for
the product—refer to product label on the re pit for specications.
Section 4 - Fire Pit Enclosure Requirements

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Section 5
Flame Sense Installation Instructions
INSTALLATION STEPS:
1. Set re pit in properly constructed enclosure,
read Section 4 – Fire Pit Enclosure
Requirements.
2. Position re pit following safety
recommendations with access to all gas
connections for testing. Read Section 3 –
Selecting the Fire Pit Location for more
details.
3. Shut o gas supply to re pit.
4. Connect re pit to main gas supply.
Warning: avoid sharp bends with ex line
to prevent whistling.
5. Turn on gas supply, purge gas lines of air and
perform leak test on all inlet connections.
Repair as needed.
6. Light re pit. It may take several cycles to
purge air from the lines. Read Section 7 –
Operating the Fire Pit.
7. Once re pit is lit, perform leak test on all gas
connections. Repair as needed.
8. Turn o re pit and allow it to cool.
9. Apply media as described in Section 6 -
Burning Media. When lling the pan with lava
rock and/or decorative glass, the instructions
in Section 8 must be followed.
10. Turn on re pit again and perform leak test
with media correctly installed. If gas leak is
detected verify correct media application and
repair as needed.
11. Verify correct operation and lighting.
12. Review safety manual with end-user. Instruct
end- user that re pit or media must not be
changed or modied.
13. Leave manual with end user.
14. Apply the Start Up and Shutdown decal next
to control box in an obvious and highly visible
position.
»To prevent damage, unhook the re pit from the gas supply for pressure leak tests.
»Burn Testing: It is the responsibility of the qualied installer to test for gas leaks at all connections.
»Gas Plumbing Connections: Use joint compound or tape that is resistant to all gases. Apply joint
compound only to all male pipe ttings. DO NOT use on ex line ared ttings. Be sure to tighten
every joint securely.
»Perform all leak tests with leak detector or leak reactant.
»For The Outdoor Plus/TOPFIRES Flat & Drop-In Pans, the ames will appear lower in height without
media around the burner.
INSTALLATION
We suggest that our products be installed by
professionals that are locally licensed by the
authority having jurisdiction in gas piping.
SERVICE
We suggest that our products be serviced by a
professional certied in the US by the National
Fireplace Institute (NFI) as NFI Gas Specialists.
Section 5 - Flame Sense Installation Instructions

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Section 6
Burning Media
Do NOT cover the top of the pilot.
• Covering the pilot will cut o air required for ignition.
• Covering the pilot will retain heat and cause the
system to overheat and malfunction
No more than 1” of burning media
above the height of the burner.
Adding more may cause damage
INSTALLATION OF MEDIA IN FIRE FEATURES
Lava Rock Application:
1. In this example we are using 1” lava rock.
2. Install your re feature as demonstrated in your
instructions
3. Apply a 2” thick layer of media to properly cover
the re feature.
4. For larger lava rock (3”-6” diameter), apply a loose
layer over the burner.
5. Once lava is installed, be sure that the igniter pilot
is clear of media and not covered.
Decorative Glass Application:
1. In this example we are using re rated decorative glass.
2. Fill pan with glass. Cover the burner with 1/4” - 1/2” of
glass. Do NOT overll.
3. All LP installations must be tested and checked for
back pressure. Damage may occur if this is not done.
4. Once glass is installed, be sure that the igniter pilot is
clear of media and not covered
WARNING: The re pit is designed to use media correctly installed over the burner to achieve proper combustion.
WARRANTY REQUIREMENT: Never install a mesh or screen under the media.
IMPORTANT: Media aects ame pattern greatly. It is possible to create an unusual ame pattern that could dam-
age your enclosure. Enclosure damage from an open ame re feature is not covered under any warranty.
IMPORTANT: Lava rock/glass coverage should be at a minimum to prevent smothering of the ame and for correct
operation – See “Lave Rock & Glass Application” instructions before applying.
IMPORTANT: The use of concrete logs is not recommended.
LIST OF ACCEPTABLE MEDIA FOR FIRE FEATURES:
• Fire Rated Lava Rock (or other Igneous Rock)
• Fire glass approved for use in re features
• Man-made stone and sand for use in re features (Reective Material)
WARNING: Do not use any other material as ller/topping media inside re features other than those listed above.
Using improper media inside a re feature could result in damage to property or injury to persons nearby due to
media ‘popping’ or ‘exploding’ due to heat
WARNING: for glass media usage with LP gas- when using approved decorative glass
to cover burner apply only enough to hide burner.
WARNING: Applying over 1/2” may create back Pressure and gas leakage from air
mixer resulting in LP pooling under re pit.
WARNING: for glass media usage with LP gas- the unit must be tested with media
over burner for conrmation of no back pressure creating gas to leak out of air mixer
venturi holes. This may have to be done prior to placing in enclosure if no access door.
LIQUID
PROPANE
WARNINGS
INSTALLATION NOTE: The use of media inside re features is recommended because it improves the ames per-
formance by forcing the gas from the burner to mix as it passes through the media. This ‘mixing’ of gases creates an
even ame throughout the feature and helps spread the ame from the Pilot Burner throughout the burner quicker
than when there is no media.
IMPORTANT: Recommended thickness of the media above the burner element is NO MORE than 2”.
Section 6 - Burning Media Instructions

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Section 7
Flame Sense Operation Instructions
START-UP PROCEDURE - FLAME SENSE IGNITION
1. STOP! Read the safety information on “If you smell gas”, Section 1 – Important Safety
Information.
2. Ensure re pit is clear of people and debris. Remove any covers and the re pit is safe to start.
3. Turn gas supply valve to re pit to ON position
4. Rotate gas valve knob counter clockwise to pilot light position
5. Depress and hold the valve knob.
6. Turn ON spark igniter by depressing switch in short burst until pilot lights.
7. Once lit, release switch for spark igniter while continuing to depress valve knob for 20 seconds.
8. Turn knob counter clockwise to light main burner. NOTE: If the burner fails to light, wait 5
minutes for gas to clear, then repeat steps 3-8.
9. Ensure re pit, children and patrons are supervised by a responsible adult who is familiar with
emergency shut-down.
10. Flammable materials should not be placed on or near the re pit.
This product is intended to be connected to xed piping systems or an LP tank
(only on select models).
SHUTDOWN PROCEDURE - FLAME SENSE IGNITION
1. Turn “o” re pit by slightly pressing and turning valve clockwise to “OFF” position, Figure 9.1.
2. Slightly push in and turn clockwise to extinguish pilot, Figure 9.2.
3. Turn o main gas valve to re pit.
4. After re pit has cooled, cover re pit.
DANGER!
If you smell gas:
1. Shut o the gas to the appliance.
2. Extinguish any open ame(s).
3. If the odor persists, keep away from the appliance and immediately call your local
gas supplier or re department.
Section 7 - Flame Sense Operation Instructions

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Section 8
Flame Sense Ignition Maintenance
»Any guard or protective device removed for servicing must be replaced prior to operating the  re pit.
»We suggest that our products be serviced annually by a professional certi ed in the US by the National
Fireplace Institute (NFI) as NFI Gas Specialists.
»Ensure gas is shut o and  re pit is cool before servicing.
»Keep  re pit covered at all times when not in use and free of debris.
»In some areas of the country, spiders or insects have been known to build nests and/or lay eggs in the
venturi holes of the air-mixer for LP units. This can cause fuel to  ll the  re feature cavity and result in
personal injury or property damage. Periodic inspection by a quali ed service technician of the air-mixer
is required to ensure your  re feature performs properly, See Figure 10.1.
»Burner Cleaning: One time a year. If  ames exhibit any abnormal shapes or behavior, or if burner fails
to ignite properly, then the burner holes may require cleaning. The appliance can be cleaned by carefully
removing the logs and media to allow access to burner. Use a brush to carefully remove dust, spider
webs, and loose particles from base, logs, and  re ring itself. If evidence of damage,  re ring must be
replaced with  re ring speci ed by the manufacturer.
»Thermocouple cleaning of soot: Once every six months or as needed. Remove lava rock & glass
around pilot, then the blowout box lid. Clean thermocouple of any soot using soft brush. Be careful not
to damage hot wire element. Place lava rock or glass back as explained in Section 8 – Adding Approved
Media. See Figure 10.2.1 & 10.2.2.
»Visually inspect the pilot. The pilot  ame should cover 3/8 inch to 1/2 inch of the thermocouple,
Cleaning of the pilot ori ce may be required by removing pilot hood and removing the ori ce.
INSTALLATION
We suggest that our products be installed by
professionals that are locally licensed by the
authority having jurisdiction in gas piping.
SERVICE
We suggest that our products be serviced by a
professional certi ed in the US by the National
Fireplace Institute (NFI) as NFI Gas Specialists.
Section 8 - Maintenance
Figure 10.1 Figure 10.2.1 Figure 10.2.2

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Section 8
Flame Sense Ignition Maintenance
INSTALLING / CHANGING BATTERIES TO SPARK IGNITER UNIT IN VALVE BOX
1. Carefully unscrew the spark igniter unit cap, unscrew counter clockwise and lightly pull.
2. Remove cap with battery.
3. Remove old battery from cap, install a new AA battery. We recommend using an Alkaline battery.
4. Holding by cap, slide battery into the battery slot, as seen on image.
5. Tighten cap lightly- DO NOT over tighten.
INSTALLATION
We suggest that our products be installed by
professionals that are locally licensed by the
authority having jurisdiction in gas piping.
SERVICE
We suggest that our products be serviced by a
professional certi ed in the US by the National
Fireplace Institute (NFI) as NFI Gas Specialists.
Section 8 - Maintenance

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Section 9
Troubleshooting Guide
INSTALLATION
We suggest that our products be installed by
professionals that are locally licensed by the
authority having jurisdiction in gas piping.
SERVICE
We suggest that our products be serviced by a
professional certied in the US by the National
Fireplace Institute (NFI) as NFI Gas Specialists.
Problem Possible Causes Solutions
Pilot Will Not Light
Air in gas line New install - may take several attempts
Check gas level of LP tank
No gas ow - gas not ON or line
obstruction
Conrm gas is ON upstream
Possible debris in line: insulation, dirt, plastic, etc.
Pilot orice dirty or clogged Remove orice and clean (Section 10)
Pilot will not light with
spark igniter but will light
with a match
Dead or incorrectly installed battery Replace properly with good AA battery (Section
10)
Improper gap at electrode tip
The gap can be adjusted by bending the tip in or
out while holding electrode stable above ceramic
block to achieve spark
Pilot will not stay lit when
control knob released
Knob not being held in long enough Thermocouple must have time to heat up. Hold
the knob in for 30 seconds after pilot lights.
Small pilot ame: pilot orice dirty or
clogged Remove pilot orice and clean
Dirty thermocouple Clean using soft brush (Section 10)
Faulty thermocouple or valve Replace thermocouple or valve
Burner will not stay lit
Gas pressure improper Conrm proper gas pressure (See Section 1 –
Important Information for Installers)
Burner obstructed Conrm no water or debris in burner
Improperly applied or too much media Re-apply media (Section 8)
Too windy Use when less windy or with our wind guard (See
page 24, Figure 12.1)
Low ame when turned to
High
Gas pressure improper Conrm proper gas pressure (See Section 1 –
Important Information for Installers)
Propane (LP) - Improper lighting
procedure
Fire pit valve must be OFF when tank is turned
ON. Turn ON tank slowly to allow pressure to
equalize
Lack of gas Check gas level of LP tank
Supply hose is pinched Reposition supply hose as necessary
Natural Gas (NG) - undersized gas
supply line
Gas pipe, ex line, shuto valve, etc. must be
sized to deliver re pit input pressure & BTU
requirement
Flame is creating large
amount of soot
Propane (LP) - mesh spider guard or
venturis are blocked with debris -
grass, dirt, etc.
Thoroughly clean spider guard - (Section 10)
Noise when lit
Whistling - ex line bent too sharp Re-route ex line to reduce bend
Propane (LP) - Humming regulator Not a defect - normal occurrence on hot days due
to internal vibrations in regulator
Section 9 - Troubleshooting Guide

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Section 10
Warranty & Replacement Parts
Section 10 - Warranty & Replacement Parts
PART IMAGE REFERENCE REPLACEMENT PART NUMBER
Flame Sense Gas Valve
OPT-FSGV
Flame Sense Thermocoupling
OPT-FSTC
Flame Sense Pilot Hood
OPT-FSPH
Flame Sense On/O Cover
OPT-FSOC
The Outdoor Plus Company (TOP) warranties re pits against manufacturing defects that prevent safe and correct
Function as follows:
»Burner Rings: Lifetime Warranty
»Stainless Steel Pan, Electronics, Gas Valves, Pilot Assembly: Commercial – 6 Months; Residential – 12 Months
»This commences from the date of original sale / shipment from The Outdoor Plus
»This warranty is for the parts and in-house (TOP) labor. The defective product must be sent back to TOP with
a Return Merchandise Authorization (RMA) issued by TOP for that specic product and any other additional
information for the nature of the defect or warrant claim
»The warranty does not cover items that have been damaged by overheating, modication, abuse, or improper
storage.
»Any labor involving installation or maintenance with the unit is not covered.
»This warranty excludes claims for consequential, indirect-collateral expenses arising from the products defects or
warranty recovery.
»This warranty is only applied to original purchases.