Ovation Grid-Lok User manual

Grid-LokTM Installation Manual
Panasonic CM602/402 placement machines
www.Ovation-Products.com

Contents
Issue 1 Grid-Lok Installation Manual 1
CONTENTS
Manual scope. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
CHAPTER 1
Tools required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
CHAPTER 2
Kit description. . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
CHAPTER 3
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
CHAPTER 4
Locating the kit
Controller location . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Air solenoid location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Aux power supply location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
CHAPTER 5
Connecting up
Connections overview . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Locating and fitting power and air connections . . . . . . . . . . . . . . . . . . . . . . . . .12
Table up to pressure sensor on control box . . . . . . . . . . . . . . . .. . . . . . . . . . . . . 13
Manifold to modules . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Pin up and pin lock air connections to table . . .. . . . . . . . . . . . . . . . . . . . . . . . .. 16
CHAPTER 6
Specific details and instructions
Operator interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
CHAPTER 7
Adjustments and settings
Adjusting the table flow control valve . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . 18
Adjusting module timing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 19
CHAPTER 8
Technical reference
Fault finding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Preventive maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
CHAPTER 9
Contacts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

The scope of this manual is to provide guidance only, with respect to
the fitting of the Grid-LokTM tooling option to a Panasonic CM602 pick
and placement machine. It has been designed as a general guide for a
competent person to complete, with minimal downtime of the
machine.
No liability can be accepted by the publishers for any machine issues or
failures, subsequent to a Grid-LokTM installation using this guide. In all
cases Ovation Products recommend the use of a properly trained
engineer to complete the works.
The Installation Manual is intended to be used in conjunction with the
Grid-LokTM Technical Manual, which is included with the kit. Please
refer to this document for additional details. For additional copies
please contact Ovation Products or visit our web site, www.ovation-
products.com.
Manual
scope
Manual scope
2Grid-Lok Installation Manual Issue 1

1. Machine access keys (To remove machine panels).
2. Cutters (Required to trim pneumatic pipes and cable ties).
1.Double sided adhesive pad or tape (To secure cables and tubes).
Your exact Grid-LokTM kit contents will be determined by the option
purchased. This typically would be with respect to the number of
modules and type. All kits are supplied with a number of typical
components required to facilitate fitting. Please make sure you have
identified all parts required either included with your kit or fitted to
the target machine.
Controller, Machine tables, Pneumatic connection cables,
Grid-Lok™ modules and Power Supply cable (to fit to the Panasonic
Aux Power Supply Unit).
Required
tools
Optional
tools
Kit
description
Standard
components
Controller
manifold/
table top
CHAPTER 1
Tools required
CHAPTER 2
Kit description
Issue 1 Grid-Lok Installation Manual 3

Tooling
modules
(number
dependant
on exact
kit)
CHAPTER 2
Kit description
4 Grid-Lok Installation Manual Issue 1
Regulator
kit and
mounting
bracket
Power
supply
cable

Issue 1 Grid-Lok Installation Manual 5
CHAPTER 2
Kit description
Machine
connection
8mm tube
Y fitting
(one per
machine)
Control box
to table (4 per
machine)
Machine
connection
10mm tube
T fitting to
8mm reducer
(one per
machine)
Table up
air pressure
sense
6mm to 4mm
reducer
(4 per
machine)

CHAPTER 3
Preparation
6 Grid-Lok Installation Manual Issue 1
Pre-
Installation
WARNING
COMPRESSED AIR. COMPRESSED AIR SHOULD NEVER IMPINGE UPON
THE BODY. PORTS, TUBING, ETC MUST NEVER BE BLOCKED BY HAND.
BEFORE ANY PNEUMATIC EQUIPMENT TO A COMPRESSED AIR SUPPLY,
ALL MOUNTINGS, FITTINGS, PIPEWORK AND ELECTRICAL
CONNECTIONS SHOULD BE REMOVED FOR SAFETY. NO PIPEWORK
ALTERATIONS OR REMOVAL OF FITTINGS SHOULD BE ATTEMPTED
WITH AIR SUPPLIES CONNECTED.
Before installing the equipment the target machine must be powered
down and in a safe state. All machine safety procedures must be
followed. Please ensure you are familiar with these procedures before
undertaking this installation.
1. Close the system software and when it is safe to do so, switch off
electrical power to the machine at the mains isolator switch.
2. There is a requirement to remove some machine panels ad feeder
banks/carts during the install of Grid-LokTM to allow access to the
machine and Pneumatics enclosure for routing of tubes and cables.
3. Disconnect the air supply from the machine.

CHAPTER 4
Locating the kit
Issue 1 Grid-Lok Installation Manual 7
Controller
location
Fit the Grid-LokTM 411_CTL controller as follows:
1. The Grid-LokTM 411_CTL controller fits in the front middle
compartment of the CM602 machine.
It is recommended to remove
the front feeder carts when
fitting the Grid-Lok 411_CTL
and tubing connections

CHAPTER 4
Locating the kit
8 Grid-Lok Installation Manual Issue 1
Air solenoid
location
Locate the air solenoid compartment on the LH side of the machine
Remove door, dial manifold and Digi one unit to gain easier access
to CMs air valves for tables A1 and A2.