Ovation Grid-Lok User manual

Grid-LokTM Installation Manual
Panasonic CM602/402 placement machines
www.Ovation-Products.com

Contents
Issue 1 Grid-Lok Installation Manual 1
CONTENTS
Manual scope. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
CHAPTER 1
Tools required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
CHAPTER 2
Kit description. . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
CHAPTER 3
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
CHAPTER 4
Locating the kit
Controller location . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Air solenoid location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Aux power supply location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
CHAPTER 5
Connecting up
Connections overview . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Locating and fitting power and air connections . . . . . . . . . . . . . . . . . . . . . . . . .12
Table up to pressure sensor on control box . . . . . . . . . . . . . . . .. . . . . . . . . . . . . 13
Manifold to modules . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Pin up and pin lock air connections to table . . .. . . . . . . . . . . . . . . . . . . . . . . . .. 16
CHAPTER 6
Specific details and instructions
Operator interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
CHAPTER 7
Adjustments and settings
Adjusting the table flow control valve . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . 18
Adjusting module timing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 19
CHAPTER 8
Technical reference
Fault finding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Preventive maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
CHAPTER 9
Contacts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

The scope of this manual is to provide guidance only, with respect to
the fitting of the Grid-LokTM tooling option to a Panasonic CM602 pick
and placement machine. It has been designed as a general guide for a
competent person to complete, with minimal downtime of the
machine.
No liability can be accepted by the publishers for any machine issues or
failures, subsequent to a Grid-LokTM installation using this guide. In all
cases Ovation Products recommend the use of a properly trained
engineer to complete the works.
The Installation Manual is intended to be used in conjunction with the
Grid-LokTM Technical Manual, which is included with the kit. Please
refer to this document for additional details. For additional copies
please contact Ovation Products or visit our web site, www.ovation-
products.com.
Manual
scope
Manual scope
2Grid-Lok Installation Manual Issue 1

1. Machine access keys (To remove machine panels).
2. Cutters (Required to trim pneumatic pipes and cable ties).
1.Double sided adhesive pad or tape (To secure cables and tubes).
Your exact Grid-LokTM kit contents will be determined by the option
purchased. This typically would be with respect to the number of
modules and type. All kits are supplied with a number of typical
components required to facilitate fitting. Please make sure you have
identified all parts required either included with your kit or fitted to
the target machine.
Controller, Machine tables, Pneumatic connection cables,
Grid-Lok™ modules and Power Supply cable (to fit to the Panasonic
Aux Power Supply Unit).
Required
tools
Optional
tools
Kit
description
Standard
components
Controller
manifold/
table top
CHAPTER 1
Tools required
CHAPTER 2
Kit description
Issue 1 Grid-Lok Installation Manual 3

Tooling
modules
(number
dependant
on exact
kit)
CHAPTER 2
Kit description
4 Grid-Lok Installation Manual Issue 1
Regulator
kit and
mounting
bracket
Power
supply
cable

Issue 1 Grid-Lok Installation Manual 5
CHAPTER 2
Kit description
Machine
connection
8mm tube
Y fitting
(one per
machine)
Control box
to table (4 per
machine)
Machine
connection
10mm tube
T fitting to
8mm reducer
(one per
machine)
Table up
air pressure
sense
6mm to 4mm
reducer
(4 per
machine)

CHAPTER 3
Preparation
6 Grid-Lok Installation Manual Issue 1
Pre-
Installation
WARNING
COMPRESSED AIR. COMPRESSED AIR SHOULD NEVER IMPINGE UPON
THE BODY. PORTS, TUBING, ETC MUST NEVER BE BLOCKED BY HAND.
BEFORE ANY PNEUMATIC EQUIPMENT TO A COMPRESSED AIR SUPPLY,
ALL MOUNTINGS, FITTINGS, PIPEWORK AND ELECTRICAL
CONNECTIONS SHOULD BE REMOVED FOR SAFETY. NO PIPEWORK
ALTERATIONS OR REMOVAL OF FITTINGS SHOULD BE ATTEMPTED
WITH AIR SUPPLIES CONNECTED.
Before installing the equipment the target machine must be powered
down and in a safe state. All machine safety procedures must be
followed. Please ensure you are familiar with these procedures before
undertaking this installation.
1. Close the system software and when it is safe to do so, switch off
electrical power to the machine at the mains isolator switch.
2. There is a requirement to remove some machine panels ad feeder
banks/carts during the install of Grid-LokTM to allow access to the
machine and Pneumatics enclosure for routing of tubes and cables.
3. Disconnect the air supply from the machine.

CHAPTER 4
Locating the kit
Issue 1 Grid-Lok Installation Manual 7
Controller
location
Fit the Grid-LokTM 411_CTL controller as follows:
1. The Grid-LokTM 411_CTL controller fits in the front middle
compartment of the CM602 machine.
It is recommended to remove
the front feeder carts when
fitting the Grid-Lok 411_CTL
and tubing connections

CHAPTER 4
Locating the kit
8 Grid-Lok Installation Manual Issue 1
Air solenoid
location
Locate the air solenoid compartment on the LH side of the machine
Remove door, dial manifold and Digi one unit to gain easier access
to CMs air valves for tables A1 and A2.

Issue 1 Grid-Lok Installation Manual 9
CHAPTER 4
Locating the kit
Air solenoid
location
Locate the air solenoid compartment on the RH side at the rear of
the machine.
Remove door, dial manifold and Digi one unit to gain easier access
to CMs air valves for tables B1 and B2.

CHAPTER 4
Locating the kit
10 Grid-Lok Installation Manual Issue 1
Aux power
supply
location
Locate the Aux Power Supply on the RH side of the machine

CHAPTER 5
Connecting up
Issue 1 Grid-Lok Installation Manual 11
Overview The following drawing shows an overview of the Grid-Lok ™
411_CTL system connections. The actual Grid-Lok™ modules are
not shown for clarity, see the diagram on page 12 for more details.
Grid-Lok TM 411_CTL
Multi Table Control Unit
Operator
Interface
Plug-In
Power
Supply
Pneumatic
Trigger Inputs
90 PSI 1 2 P
Electrical Connections
C S 24 VDC
Grid-LokTM manifold
Sensor Inputs
Not Used
Main Air
Input
A1
A2
B1
B2
A1
A2
B1
B2
Pin Up Pin Lok
A1 A2 B1 B2

CHAPTER 5
Connecting up
Locating and fitting pneumatic connectors
12 Grid-Lok Installation Manual Issue 1
Air supply
and power
cable to
controller
Mount the Regulation and bracket to the machine in location
shown. Locate the Pneumatics chamber, using the 8mm tube and Y
connection supplied, remove the tube from the Machine regulator
and replace with tube provided, connecting the Machine regulator
to the Grid-Lok regulator. If the air tube used is 10mm then used the
adapter supplied
Connect the power supply cable to the Aux Power Supply box, and
route to the 411_CTL control box located in the front middle
compartment.
Air
24v

Issue 1 Grid-Lok Installation Manual 13
CHAPTER 5
Connecting up
At Front Left air manifold remove 6mm air line from valve 8, attach
6mm line from the assembled Y connection. Connect the line
removed from valve 8 to the 6mm open connection, connect
provided 4mm airline to 4mm adapter. Connect the other end of
4mm line to the Control Box located in the front middle
compartment. Repeat this for all 4 tables
Table up to
pressure
sensor on
control box
Locating and fitting pneumatic connectors

14 Grid-Lok Installation Manual Issue 1
CHAPTER 5
Connecting up
Locating and fitting pneumatic connectors
Table up to
pressure
sensor on
control box
Connect the 4mm tubes from the table up air valves to the control
box as shown below
Pressure sensor
Connections
Table A1
Table A2
Table B1
Table B2

Issue 1 Grid-Lok Installation Manual 15
Connect the 4mm twin tube from the Control Box to each of the 4
table as below. Ensure that the tube with the grey strip is connected
to the Red fitting and red distribution bar on the table.
1. Remove the OEM CM602 table from the machine and replace with
table assembly supplied in the Grid-LokTM kit
2. Ensure that the Distribution bar Air connections are at the back
when sliding the table into the machine
3. Once the tables are in the machine, connect the tooling modules
using 4mm pneumatic “curly” pipe to the Pneumatic Distribution bar.
The RH bar (red connectors) on the distribution bar connects to the
connection (red sleeve) of the tooling module.
3. Pneumatic cables remain connected to modules when not in use.
Manifold to
modules
Pin Up
Connections
Table A1
Table A2
Table B1
Table B2
CHAPTER 5
Connecting up

CHAPTER 5
Connecting up
16 Grid-Lok Installation Manual Issue 1
Pin up air
connection
to tables
From the control Box feed the 4mm twin tube to each designated
table. Connect the tube with the grey strip to the Red distribution
bar and the plain black tube to the silver distribution bar.
Table LH side (Red Distribution Bar)
Table RH side (Silver Distribution Bar)
Pin lock air
connection
to tables

CHAPTER 6
Specific details and instructions
Issue 1 Grid-Lok Installation Manual 17
Operator
interface
The operator interface comprises four toggle switches:
• Set/Reset - To raise and lower the tooling pins (in semi-
automatic mode)
• Auto/Manual - Automatic or Semi-Automatic mode
NOTE
The Set/Reset switches are disabled if automatic mode is selected
Auto/Manual
Table A1 Set/Reset
Table A2 Set/Reset
Table B1 Set/Reset
Table B2 Set/Reset

CHAPTER 7
Adjustments and settings
18 Grid-Lok Installation Manual Issue 1
Adjusting
the table
flow control
valve
To adjust the air control regulator, use the following procedure:
1. Ensure the operator interface is switched to Semi-Automatic
2. Release the locking nut on the air control regulator (labeled 1)
3. Adjust the air control regulator fully clockwise cutting off the air
supply to the tooling modules.
4. Adjust the air control regulator one turn anti-clockwise.
5. Press the Set button on the operator interface.
6. If all the pins on the tooling modules do not raise fully, press the
Reset! button on the operator interface and repeat Steps 4 and 5.
7. If all the pins on the tooling modules raise fully, turn the air
control regulator a further half turn anti-clockwise and secure the
locking nut.
8. Press the Reset button on the operator interface.
NOTE Adjustment of the air control regulator may be required when
changing the amount of tooling modules used. I
It is important to adjust the flow control valve so that all the pins
rise smoothly