Oxygen CASTOR User manual

CASTOR
INSTALLATION MANUAL
Our compliments for your excellent choice. The Castor electro-
mechanical gear motor has been produced for reliability and high
quality.
This Manual will offer information you may need to install your gear
motor assuring long-lasting performance and to safeguard your safety.
HOWEVER CAUTION IS UNQUESTIONABLY INDISPENSABLE
AND NOTHING IS BETTER THAN PREVENTING ACCIDENTS.
Our products have been made to conform with rules and laws in force
at time of manufacture.
This manual is designed exclusively for the specialized
installation expert in the criteria of construction and equipment to
assist in the protection against accidents in the installation and use of
the gate; door and automation of such gates (adhere to the rules and
laws in force).
On completion the installer should issue to the end consumer an
instruction manual according to EN 12635.
Before proceeding with the installation the installer must provide
an analysis of the identification and management of risks as per the
standards EN 12453 and EN 12445.
All wiring of the various external electrical components
connected to the automation (e.g. Photocells, flashing lights, keypads
etc) must be carried out according to EN 60204-1 and the
amendments made of the point 5.2.2 of EN 12453.
It is prohibited to do any repair or adjustment of the equipment if
you have not taken all necessary precautions to avoid possible
accidents (example: power supply disconnected, engine block). All
mechanisms in motion must be equipped with appropriate protections.
The mains power line must be protected for maximum current in
locked rotor condition as per government electrical laws.
Install the gear motor on gates that conform to EN 12604.
Perform the measure of strength developed by the gear motor
and take the appropriate steps as per EN 12445.
Positioning photocells: These safety devices must be installed at
a height not exceeding 70cm from the ground and at a distance from
the floor movement of the door of no more than 20cm. Their proper
functioning of the photocells must be verified at the end of installation
according to Section 7.2.1 of EN12445.
Keep the activation controls of automation out of reach of
children. The controls should be installed at a minimum 1.5m height
above the ground and outside the range of actions of moving parts
such as the gate.
All activation actions must be executed only at points from
where the automation is fully visible.
Operate the remote only in view of automation.
Store carefully this manual in a suitable place known to all
interested people.
Any unauthorized and arbitrary modification made to this
product, releases the company Oxygen Automation and from any
liability resulting from damage or injury to things, people or animals.
The non-observance of regulations and of safety standards here
listed releases the company Oxygen Automation from any liability
resulting from damage or injury to things, people or animals.
The automation must be coupled to a control board equipped
with torque regulation that provides an anti crushing safety as
described in EN 12453 - EN 12445
SAFETY RULES
During the installation and the use of the automation, pay attention to
the following safety rules:
Distance security!
Mechanisms moving!
Do not install automation in an environment saturated with
explosive mixtures!
Electric Shock!
Use gloves!
Use welding glasses!
Maintain ear protection!
MAINTENANCE
All repairs must be carried out by qualified people.
Before each intervention remove power through the switch and
lock in that position
The equipment must be maintained so as to preserve the
conditions that ensure safe and efficient operation
Always use original spare parts
Do not make interventions that modify the machine.
The modified equipment requires new CE mark
The settings of the operator must be performed by qualified
personnel, in accordance with the rules of reference. During these
operations provide the presence of two operators for safety.
DEMOLITION
You have to operate the elimination of the materials in conformity with
the regulations in force. All materials must be divided by type (copper,
aluminium, plastic, electrical parts, etc)
USE OF THE AUTOMATION
The gearmotor Castor was designed and built for the opening of gates
with max of 3,5 m leaf or weight max. 200kg. Oxygen Automation

DISMANTLING
In order to move away the automation, follow these instructions:
1 - cut off the power supply and disconnect the electrical installation;
2 - dismantle the control console and all the other components of the
installation.
If you have noticed that some components have been damaged, you
have to replace them.
CONFORMITY DECLARATION:
It’s in accordance with Machine Directive 39/89/CE and following
modify.
It’s in accordance with the following directive CE:
Electromagnetic compatibility Directive 89/336/CEE and following
modify.
Low tension Directive 73/23/CEE and following modify.
Have been applied the following harmonized norms:
EN292/1/2, EN 294, EN60335-1, UNI EN 12453, and what applicable
of the EN12445-2000.
assumes no responsibility for a purpose other than that provided by
gearmotor. Since automation can be put into motion in view by button
or remotely by remote control, it is essential to check frequently the
perfect efficiency of all safety devices. It is advisable to check
periodically (every six months) the regulation of electronic friction of
which must be equipped the electronic control board.
PRELIMINARY CHECKS
1 - Read carefully the instructions enclosed in this manual.
2 - Make sure that the gate has a rather solid structure and that there
is no friction points in its movement.
3 - Make sure that the leaf is suitably balanced, even after the
installation of the gear motor.
4 - Check that the electrical installation is in accordance with the
characteristic required by the gear motor.
TECHINICAL DATA
SCHEDULED MAINTENANCE
DESCRIPTION
FREQUENCY
ENTRUSTED
OPERATION
Photocells cleaning
Monthly
Operator
Clean with damp cloth
Control of gate hinges and supports, balancing of the
gate
Annual
Operator
Check the status of welds and corrosion.
Unhook the engine and check the
balancing and the eventual points of
friction.
Controlling the sensitivity of electronic friction (torque
adjustment) of the control board.
Semiannual
Technician
Check the adjustment of the couple as
described in EN 12453 - EN 12445
Monitoring current dispersion
Annual
Technician
Verify that the dispersion of current is
less than 7.5 A
Control of signals
Semiannual
Operator
Verify that the safety warning signage is
complete and intact
EMERGENCY MANOEUVRE
For the manual door locking and unlocking act with the supplied key on the screw H (See FIG 1-2).
1 - Remove the protection cap C
2 - insert the key into the seat allocation as in Figure 1
3 - Turn the key in the sense of the arrow to the top of the gearmotor to unlock and in the opposite block.
CASTOR 230V
CASTOR 24V
Maximum length of the gate
3,5m
3,5 m
Maximum weight of the gate
200Kg
200Kg
Stroke
40cm
40cm
Power
350 W
70 W
Power supply
220 V
24 V
Absorption
1,5 A
0,5 –5,5 A
Operating temperature
-25°C +60°C
-25°C +60°C
Opening time
17sec.
17sec.
Thermal protection
150°C
-
Use frequency
35%
80%
Lubrication
GREASE
ANTICLOCKWISE:
RELEASED
CLOCKWISE:
BLOCKED
FIG 1
A –Pillar bracket
B –Gate bracket
C–Release cap
D –Mechanical stop for closing
E –Mechanical stop for opening
F –Mounting pin
C
H

INSTALLATION
For proper installation of the motor Castor follow the steps as follows.
1 - Open the packaging and check that the drive has not been damaged
due to the transportation, etc..
2 - Make sure the gate is perfectly horizontal and moves freely.
3 - Release the motor as shown in the procedure for emergency release.
4 - Fix the pillar on the side of the door, the plate A, the following
allowances to be respected as in FIG 1 and Table 1.
5 - Install the motor on the plate A and secure it with the pin and the
grub screw provided.
6 - With the door closed, slide the mounting pin F and the mechanical
stopper D to the end of run. Fix the mounting pin F to the plate B to
determine the fixing position of the plate on the leaf.
7 - Use the references taken to secure the support plate B to the leaf.
Fasten the motor with the pin F to the plate. Check the position and fix
the stopper D by tightening the screw G.
8 - Open the door in the desired open position and fix the limit switch E
in place by tightening the screw G.
9 - Repeat the steps with the other gate leaf.
10 - Carry out the wiring and fitting of safety devices.
11 - Position the cover cap C on the release pin. FIG 2
TAB 1
MOTOR
ROTATION 95 °
ROTATION 120 °
X
Y
X
Y
CASTOR
145
145
170
110
A
C
D
B
FIG 2
FIG 6
E
F
G
FIG 1
C