Hiwin LMSSA Series User manual

MM06UE01-2306_V3.2
Assembly instructions
Linear motor axis LMSSA
LMSSA-02-1-EN-2306-MA
www.hiwin.de

Assembly instructions Imprint
Linear motor axis LMSSA LMSSA-02-1-EN-2306-MA Seite 2von 68
Imprint
HIWIN GmbH
Brücklesbünd 1
D-77654 Offenburg, Germany
Phone [phone] - 0
Fax [phone] - 90
[e-mail]
www.hiwin.de
All rights reserved.
Complete or partial reproduction is not permitted without our permission.
These assembly instructions are protected by copyright. Any reproduction, publication in whole
or in part, modification or abridgement requires the written approval of HIWIN GmbH.

Assembly instructions Contents
Linear motor axis LMSSA LMSSA-02-1-EN-2306-MA Seite 3von 68
Contents
1General information ............................................................. 5
1.1 About this user manual .......................................................... 5
1.2 General Precautions ............................................................. 5
1.3 Safety Precautions .............................................................. 5
1.4 Requirements .................................................................. 10
1.5 Copyright...................................................................... 10
1.6 Manufacturer information ....................................................... 10
2Basic safety notices............................................................ 11
2.1 Overview ...................................................................... 11
2.2 Basic safety notices ............................................................ 11
2.3 Reasonably foreseeable misuse ................................................. 11
2.4 Conversions and modifications .................................................. 11
2.5 Residual risks .................................................................. 11
2.6 Personnel requirements......................................................... 12
2.7 Protective equipment ........................................................... 12
2.8 Labels on linear motor system................................................... 13
3Product description ............................................................ 14
3.1 Linear motor system description ................................................. 14
3.2 Main components of the linear motor system ..................................... 15
3.3 Order code .................................................................... 16
3.4 Linear motor ................................................................... 17
3.5 Positioning measurement system ................................................ 18
3.6 Limit switches (optional)........................................................ 19
3.7 Cable chain (optional) .......................................................... 19
4Transport and setup ............................................................ 22
4.1 Delivery ....................................................................... 22
4.2 Transport to the installation site ................................................. 22
4.3 Requirements at the installation site ............................................. 23
4.4 Storage ....................................................................... 24
4.5 Unpacking and setup ........................................................... 24
5Assembly and connection....................................................... 25
5.1 Mechanical installation ......................................................... 25
5.2 Electrical installation ........................................................... 29
6Commissioning ................................................................ 37
6.1 Switch on the linear motor system ............................................... 37
6.2 Programming .................................................................. 38
7Maintenance and cleaning ...................................................... 39
7.1 Maintenance................................................................... 39
8Disposal....................................................................... 47
8.1 Waste disposal................................................................. 47
9Troubleshooting ............................................................... 48
9.1 Troubleshooting................................................................ 48

Assembly instructions Contents
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10 Declaration of Incorporation .................................................... 49
11 Appendix ...................................................................... 50
11.1 Glossary....................................................................... 50
11.2 Unit conversion ................................................................ 52
11.3 Tolerances and hypotheses ..................................................... 53
11.4 Supplementary formula ......................................................... 53
11.5 Optional accessories ........................................................... 59
11.6 Customer request form ......................................................... 61

Assembly instructions General information
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1General information
1.1 About this user manual
This manual aims to assist users to operate Single-Axis Linear Motor Stage (SSA series). The
contents of this manual, including general information, basic safety information, product
description, transport and setup, assembly and connection, commissioning, maintenance and
cleaning, disposal, troubleshooting, declaration of incorporation and appendix, are arranged in
accordance with the procedure of configuring a machine. Please read through this manual to
correctly operate Single-Axis Linear Motor Stage (SSA series).
1.2 General Precautions
Before using the product, please carefully read through this manual. HIWIN is not responsible
for any damage, accident or injury caused by failure in following the installation instructions and
operating instructions stated in this manual.
Before installing or using the product, ensure there is no damage on its appearance. If any
damage is found after inspection, please contact HIWIN or local distributors.
Do not disassemble or modify the product. The design of the product has been verified by
structural calculation, computer simulation and actual testing. HIWIN is not responsible for
any damage, accident or injury caused by disassembly or modification done by users.
Ensure the wiring is not damaged and can be normally connected.
Keep children away from the product.
Anyone with psychosomatic illness or insufficient experience should not use the product
alone. The supervision of managers or product docents is definitely needed.
If the login information does not match your order, please contact HIWIN or local distributors.
HIWIN offers 1-year warranty for the product. The warranty does not cover damage caused by
improper usage (refer to the precautions and instructions stated in this manual) or natural
disaster.
1.3 Safety Precautions
Depictions used in this user manual:
1.3.1 Instructions:
Instructions are indicated by diamond point.
Example:
Position the linear motor system on the mounting holes.
Place the mounting bolts into the mounting holes and tighten in a spiral pattern to a
torque of 10 Nm.
1.3.2 Lists
Lists are indicated by bullet points.
Example:
The linear motor systems must not be operated:
Outdoors
In potentially explosive atmospheres

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1.3.3 Information
Information is to describe general information and recommendations.
Example:
Note:
Please contact HIWIN for special requests.
Carefully read through this manual before installation, transportation, maintenance and
examination. Ensure the product is correctly used.
Carefully read through electromagnetic (EM) information, safety information and related
precautions before using the product.
Safety precautions in this manual are classified into “DANGER”, “WARNING”and “CAUTION.
Danger!Imminent danger!
Indicates that death or severe personal injury will result if proper precautions are not taken.
Warning! Potentially dangerous situation!
Indicates that death or severe personal injury may result if proper precautions are not taken.
Attention! Potentially dangerous situation!
Indicates that property damage or environmental pollution can result if proper precautions
are not taken.
1.3.4 Warning Signs
The following symbols are used in this user manual and on the linear motor system:
Warning and prohibition signs
No access for people
with active implanted
cardiac devices.
Substance hazardous to
the environment!
Warning!
Warning of crushing of
hands!
Warning of electricity! Warning of hot surface!
Warning of magnetic
field!

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Mandatory signs
Wear head protection! Wear safety footwear!
Wear protective gloves!
Disconnect before
carrying out
maintenance or repair.
Wear safety footwear! Lifting point
Basic safety notices
Danger!Danger from strong magnetic fields!
Strong magnetic fields around linear motor systems pose a health risk to persons with
implants (e.g. cardiac pacemakers) that are affected by magnetic fields.
Anyone with implants that are affected by magnetic fields should maintain a safe distance
of at least 500 mm from linear motor systems (trigger threshold for static magnetic fields
of 0,5 mT as per directive 2013/35/EU).
Warning! Risk of Linear motor operate.
When incorrectly operated and in the case of a fault, the motor can overheat resulting in fire
and smoke. This can result in severe injury or death. Further, excessively high temperatures
destroy motor components and result in increased failures as well as shorter service lives of
motors.
Operate the motor according to the relevant specifications.
Allow the forcer to cool down sufficiently (in a 25°C room temperature) before working
around the product to avoid burns.
When an abnormal smell, noise, smoke, or vibration is detected, please turn off the power
immediately.
Caution!Risk of physical damage to watches and magnetic storage media.
Strong magnetic forces may destroy watches and magnetizable data storage media near to
the linear motor system!
Do not bring watches or magnetizable data storage media into the vicinity (<300 mm) of
the linear motor systems!
Transport to the installation site
Warning! Risk of crushing from forcer housing!
Danger of injury from crushing and damage to the linear motor system caused by movement
of the forcer housing due to gravity, as it does not feature brakes in its standard version.
Operate the motor according to the relevant specifications.
Ensure that each transportation safety devices are well fixed before transportation. In most
cases, the devices are made in red.

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Warning! Danger from heavy loads!
Lifting heavy loads may damage your health.
For system’s weight over 20 kg, use a hoist of an appropriate size when positioning heavy
loads!
Check applicable occupational health and safety regulations when handling suspended
loads!
Assembly and connection
Danger! Danger from electrical voltage!
Before and during assembly, disassembly and repair work, dangerous currents may flow.
Work may only be carried out by a qualified electrician and with the power supply
disconnected!
Before carrying out work on the linear motor system, disconnect the power supply and
protect it from being switched back on!
Danger! Risk of crushing from strong forces of attraction!
There is a risk of crushing from the strong forces of attraction emitted by the stators, as they
are assembled with opposing polarity!
Assemble the stators carefully!
Do not place fingers or objects between the stators!
Warning! Risk of crushing from forcer housing!
Danger of injury from crushing and damage to the linear motor system caused by movement
of the forcer housing due to gravity, as it does not feature brakes in its standard version.
Ensure that the linear motor system does not exceed 1°horizontal deviation!
Warning! Risk of crushing from the forcer!
Danger of injury from crushing and damage to the forcer through uncontrolled movements
during assembly.
Ensure that the forcer is locked in place during assembly using transportation safety
devices!
Warning! Risk of crushing from strong forces of attraction!
Danger of injury from crushing and damage to the forcer or stator caused by very strong
forces of attraction.
Ensure that the forcer only comes close to the stator when the linear guideways can absorb
the forces!

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Warning! Danger from heavy loads!
Lifting heavy loads may damage your health.
Use a hoist of an appropriate size when positioning heavy loads which are over 20 kg!
Check applicable occupational health and safety regulations when handling suspended
loads!
To transport the linear axis, hoist it at the points designated A and B!
Electrical connection
Danger! Danger from electrical voltage!
If linear motors are incorrectly grounded, there is a danger of electric shock.Assemble the
stators carefully!
Before connecting the electrical power supply, ensure that the linear motor system is
correctly grounded.
Danger! Danger from electrical voltage!
Electrical currents may flow even if the motor is not moving.
Ensure that the linear motor system is disconnected from the power supply before the
electrical connections are detached from the motors.
After disconnecting the drive amplifier from the power supply, wait at least 5 minutes
before touching live parts or breaking connections.
For safety reasons, measure the voltage in the intermediate circuit and wait until it has
fallen below 40 V.
Switch on the linear motor system
Warning! Risk of crushing from strong forces of attraction!
Strong magnetic forces may attract steel or iron objects from the linear motor system and
cause crushing!
No heavy (> 1 kg) or large (> 0,01 m2) steel or iron objects should be introduced by hand
into the immediate surrounding area (50 mm) of the magnet track!
Use suitable tools only.
Warning! Risk of crushing from moving forcer housing!
The forcer housing may cause damage to parts through its movement at the end position of
the machine.
The operator should provide protective equipment to prevent from reaching into the danger
area of the machine!
Warning! Risk of burns!
The motor heats up during operation and thus touching the motor can lead to burns!
Provide protective devices and warning notices at the motor!

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Maintenance and cleaning
Danger! Danger from electrical voltage!
Before and during maintenance and cleaning, dangerous currents may flow.
Work may only be carried out by a qualified electrician and with the power supply
disconnected!
Before carrying out work on the linear motor system, disconnect the power supply and
protect it from being switched back on!
Warning! Risk of crushing from moving parts!
The forcer housing may cause damage to parts through its movement at the end position of
the machine.
The operator should provide protective equipment to prevent from reaching into the danger
area of the machine!
Warning! Risk of burns!
The motor heats up during operation and thus touching the motor can lead to burns!
After disconnecting the drive amplifier from the power supply, wait at least 5 minutes
before removing the cover and touching the motor.
Warning! Unauthorized repairs on the system
Unauthorized work on the system creates the risk of injuries and may invalidate the
warranty.
The system must only be serviced by specialist personnel!
1.4 Requirements
We assume that
operating staff are trained in the safe operation practices for linear motor systems and have
read and understood this user manual in full;
maintenance staff maintain and repair the linear motor systems in such a way that they
pose no danger to people, property or the environment.
1.5 Copyright
This user manual is protected by copyright. Any reproduction, publication in whole or in part,
modification or abridgement requires the written approval of HIWIN GmbH.
1.6 Manufacturer information
Address HIWIN GmbH
Brücklesbünd 1
77654 Offenburg
Germany
Phone [phone]
Technical customer service +49 (0) 781 / 9 32 78 - 77
Fax [phone]
Technical customer service fax +49 (0) 781 / 9 32 78 - 97
E-mail [e-mail]
Website www.hiwin.de