Ozark Trail W787 User manual

ASSEMBLY INSTRUCTIONS
MODEL W787, 25’x 21’6” 20 Person Cabin Tent
DANGER
DANGER
WARNING
SAFETY WARNING -
DOs AND DO NOTs
EVERYONE WHO USES THIS TENT SHOULD READ THIS MANUAL AND BECOME FAMILIAR WITH ALL
SAFETY WARNINGS AND PRECAUTIONS FOR SAFE USE, ASSEMBLY, CARE, MAINTENANCE,
AND STORAGE. KEEP THIS MANUAL SO YOU CAN REFER TO IT LATER.
CARBON MONOXIDE GAS WILL KILL YOU
Stoves, heaters, grills, lantern, candles, and other fuel-burning devices that burn propane, natural gas, charcoal, kerosene, coal, or other fuels
produce a toxic gas called carbon monoxide. Because carbon monoxide gas is invisible, odorless, and colorless, a dangerous level of carbon
monoxide gas can accumulate in a tent which cannot be detected by sight, smell, or taste. For these reasons:
• DO NOT use matches, lighters, stoves, heaters, grills, lanterns, candles, cooking equipment, or other fuel-burning devices inside or near a tent.
• DO NOT build fires inside or near a tent.
• DO NOT leave campfires unattended.
Your failure to follow this warning will cause death, serious injury, or permanent disability to you or others.
• DO NOT leave children unattended inside a tent or in camp.
• DO NOT allow children to assemble a tent.
• DO NOT allow children to enter or exit a tent except through the door.
• DO NOT allow children to remain in a closed-up tent on hot days.
Your failure to follow this warning will cause death, serious injury, or permanent disability to your children.
PROTECT YOUR CHILDREN
This tent is made with flame resistant fabric which meets CPAI-84 specification. IT IS NOT FIREPROOF. The fabric will burn if left in continuous
contact with any flame source. The application of any foreign substance to the tent fabric may render the flame-resistant properties ineffective.
Your failure to follow this warning could cause death, serious injury, or permanent disability to you or others.
FLAMMABILITY WARNING KEEP ALL FLAME AND HEAT SOURCES AWAY FROM THIS TENT FABRIC
1. Do not pitch tent near open fire.
2. Do not leave campfire unattended.
3. Do not leave children unattended inside a tent.
4. Do not use heating, lighting or cooking equipment with open flames in or near tents.
5. Do not use other than recommended water repellent compounds on your tent.
6. Do not spray the tent with insecticide.
7. Do not store tent on concrete floor.
CAMPING DO’S AND DON’TS
DO NOT...
1. Always extinguish campfire before leaving area.
2. Exercise care when using electricity and lighting in and near tents.
3. Make certain your tent is properly ventilated in all weather conditions. In extreme weather conditions, snow could obstruct airflow and
cause asphyxiation unless cleared frequently.
4. Anchor your tent securely to provide additional security from changing climatic conditions. Snow pegs, skis and/or heavy rocks may
be necessary to supplement tent stakes and guy cords.
5. Take your tent down and store properly after camping.
DO...
DO NOT LEAVE YOUR TENT SET UP IN DIRECT SUNLIGHT LONGER THAN NECESSARY. THE SUN’S ULTRAVIOLET
(UV) LIGHT DEGRADES ALMOST EVERY FABRIC AND MATERIAL. IF LEFT IN SUNLIGHT FOR PROLONGED PERIODS
OF TIME, FABRIC WILL FADE AND WEAKEN. DO NOT STORE TENT ON CONCRETE FLOOR. DO NOT SPRAY THE
TENT WITH INSECTICIDE.
Your tent is water repellent, however, it is not waterproof. During heavy rain, some leakage may occur. Keep
objects from touching the inside of the tent. Such objects may cause leakage at point of contact. If seam leakage
occurs, it can be controlled by applying a seam sealer compound.
EXERCISE CARE WHEN USING ELECTRIC DEVICES IN AND NEAR TENTS.
Although our tents and screen houses are constructed to rigid specifications, periods of wind or rain
soaking the ground may loosen the stakes and cause the uprights to sink into the ground. This will
weaken the rigidity of the overall structure. Water pockets may also form in the roof if the unit is not
assembled taut, possibly causing broken frames and torn fabric.
If you have questions or need to order a part, call 1-800-325-4121 or send an e-mail to [email protected].
Have your model number or part number ready when you call. DO NOT ORDER BY REFERENCE KEY NUMBER.
Send your request for parts to:
Exxel Outdoors, LLC.
6235 Lookout Road
Boulder, CO 80301
CARE
REPLACEMENT PARTS
MODEL NO W787, 25’x 21’6” Cabin Tent
W787M
2
6
1
1
3
2
6
6
1
4
22
A
B
C
D
E
F
G
DESCRIPTION PART NO.
QTY
REQ
KEY
NO.
Main Roof Pole
Eave Pole
Upright Pole
Side Room Pole
Front Roof Pole
Front Upright Pole
4-Way Hub
Complete Frame
Replacement Fly
Guy Rope
Steel Stake
W787U
W787E
W787S
W787ER
W787UF
W770H
W77ST
W770F
A1001
PIN STAKE
A
E
C
C
C
C
C
C
F
F
A
D
D
B
BB
B
B
G
G
G
GG
G
B
A
A

ASSEMBLY INSTRUCTIONS
MODEL W787, 25’x 21’6” 20 Person Cabin Tent
IMPORTANT: WE ADVISE YOU TO ASSEMBLE THE TENT ONCE BEFORE
GOING CAMPING TO BECOME FAMILIAR WITH THE ASSEMBLY OF THE TENT.
NOTE: PLEASE LOOK AT THE REPLACEMENT PARTS DIAGRAM TO SEE HOW
YOUR FRAME IS ASSEMBLED.
TO PROLONG THE LIFE OF THE TENT FLOOR, SELECT A LEVEL, CLEAN AREA
FOR THE CAMPSITE. TO PREVENT DAMAGE TO THE ZIPPER, UNZIP THE
DOORS TO ALLOW AIR TO ENTER THE TENT.
TO IMPROVE THE WEATHER RESISTANCE OF YOUR TENT, IT IS ADVISABLE
TO USE SEAM SEALER TO COAT ALL EXPOSED SEAMS. YOU SHOULD APPLY
ONLY TO THE INSIDE SEAMS OF THE TENT AND UNDERSIDE OF THE TENT FLY.
IF APPLIED TO THE OUTSIDE OF SEAMS, DISCOLORATION OF YOUR TENT
MAY OCCUR. SEAM SEALER IS AVAILABLE IN THE CAMPING SECTION OF
ANY LOCAL SPORTING GOODS STORE.
STEP 1: Spread tent out flat, floor side down. Unzip doors to allow air to enter the tent.
STEP 4: While leaving the tent flat on the ground, insert the three main roof
poles (A) through the red sleeves on the roof of the tent.
STEP 7: I nsert one end of the eave pole into eave joints. Gently flex and insert
opposite end into the corresponding joint. Repeat for all six poles.
NOTE: Please be sure that the metal ferrules on the end of the fiberglass poles
are completely inserted into the hubs or the poles may be damaged during set up.
The assembled tent should
appear as shown.
STEP 3: Extend each of the 12 fiberglass
poles by pulling out each section and
placing ends into the connecting ferrules.
The three poles of the same length (A) are
the main roof poles. The two longest poles
(D) with white tape are the side room poles.
The six poles of the same length (B) are the
roof eave poles. The shortest pole is the front
entry roof pole (E).
Top View
NOTE: To take down tent, follow steps above in the reverse order. Be sure to
leave doors unzipped. MAKE SURE TENT IS CLEAN AND DRY BEFORE
STORING. Place stakes into stake bag and poles into pole bag, which are
provided. The tent should be folded into equal parts toward the center to
distribute the bulk. Fold fly and lay on top. Start a small tight roll, the width of
your carry bag, with the pole bag placed at the end opposite the doors. Roll
tent toward doors to allow air to escape. Once rolled, secure with strings or
rope, and place into carry bag.
STEP 2: Stake tent to the ground by inserting metal stakes through
the stake loops located at the six corners. Hammer stakes into
ground at a 45° angle and pull tent floor out even and snug.
Continue
to stake down all intermediate stake loops and rings.
STEP 5: Locate the six plastic eave joints (G) that are
attached to the tent canopy. Flex the fiberglass roof poles
and insert the ends of the poles into the center opening of
the eave joints on the side with three openings. The fourth
opening should face down as pictured.
Tent should appear
as shown.
STEP 8: Extend each of the six steel poles (C) by pulling out each wire-corded
section and placing the jointed ends into the connected pole sections.
STEP 9: Insert the end of one of the steel poles (D-ring near top)
into the bottom opening of one of the eave hubs. Lift up on the
pole and while raising the tent place the bottom end of the steel
pole over the pin at the base of the tent.
STEP 10: Using the five remaining steel poles, repeat STEP 8 & 9 working your
way around the tent.
STEP 11: Slide the two side room poles (D) through the red pole
sleeves above each of the side room doors. With an adult on each
end of one of the poles, flex into an arch and place the ends over
the pins at base of tent. Clip plastic hooks to frame. Repeat with the
other side room tent pole.
STEP 12: Insert the fiberglass front entry roof pole (E) through the grey sleeve
at the front of the tent.
STEP 13: Extend each of the two steel porch upright poles with pre-bent sections. (F)
STEP 14: Place the pre-bent end of steel entry upright pole (F)
onto one end of the front entry roof pole (E). Place straight end
onto the pin at the base of the tent. Repeat with the second porch
upright pole (F) on the other side of the tent. Clip plastic hooks
around the steel upright poles.
STEP 16: Secure the fly to tent by wrapping hook and loop
fasteners at edge of fly around poles.
STEP 17: Guy ropes have been provided for the fly. Extend
guy ropes and make a loop at the end of guy ropes by using
slider (as shown) and place loop over tent stakes. Hammer
stake into ground at a 45° angle. Adjust slider to make guy
rope tight. Repeat with the remaining guy ropes.
STEP 15: Unfold fly and place over tent. Make certain that the
dark grey panel is positioned over front porch entry. Attach fly
to tent by using the plastic “S” hooks on the fly to the D-rings on
the upright poles and fabric loops on the tent for the side rooms.
STEP 6: Insert the 6 eave poles (B) through the grey pole sleeves on the eaves of the tent.
C
G
B
B
A
D
D
B
GG
G
G
G
G
B
B
B
BAA
A
A
A
A
B
E
CC
C
C
CC
F
F
Three divider curtains are included which can be attached to the tent walls with
“S” hooks to separate the center of the tent from the front and side rooms creating
4 separate sleeping areas. There are also 2 removable gear hammocks as well
as a hanging media center which can be attached inside the tent using “S” hooks.