Pacbrake 10470 User manual

L6557_REV4_03.08.2022
SINGLE CHANNEL
WIRELESS AIR SPRING CONTROLS
10470 Kit w/ 12 VDC 325 Series Air Compressor
10472 Kit w/ 12 VDC 90 Series Air Compressor
10477 Kit w/ 12 VDC 425 Series Air Compressor
Giving you the ability to adjust your air spring pressure from
your phone with the touch of a button. It’s the perfect means
to control your vehicle’s air suspension system from inside
or outside your vehicle!

Single Channel Wireless Air Spring Controls L6557
2
Thank you & congratulations on the purchase of a Single Channel Wireless Air Spring Control Kit.
This manual is used across multiple kits - please pay close attention to important warnings listed below for a safe installation.
KIT PART # KIT DESCRIPTION
10470 Single Channel Wireless Air Spring Control Kit w/ 12 VDC 325 Series Air Compressor
10472 Single Channel Wireless Air Spring Control Kit w/ 12 VDC 90 Series Air Compressor
10477 Single Channel Wireless Air Spring Control Kit w/ 12 VDC 425 Series Air Compressor
KIT CONTENTS QTY PART #
AAssembly, Wireless Compressor:
• 325 Series Compressor (10470)
• 90 Series Compressor (10472)
• 425 Series Compressor (10477)
1
1
1
HP10451
HP10452
HP10455
BHarness, Single Channel Wireless 1 HP10454
CController, Wireless Air Spring Controls 1 C20648
DScrew, #10 X 3/4" Self Tapping 1 P60100
EScrew, #10-32 X 1.25" Socket Head 4 C10848
FScrew, #10-32 X 1.5" Socket Head 2 HP1521
GWasher, #10 Flat 12 C10406
HNut, #10-32 Nylon Lock 6 C10843
IFitting, Tee, 1/4" OD Tube 1 HP1176
JNylon Tube, 1/4" OD, Black 240" M8280
KFuse Holder, 15 Amp Max 1 M6083
LFuse Holder, 30 Amp Max 1 M8170
MFuse, 10 Amp 1 M8172
NFuse, Air Compressor
• 20 Amp (10472)
• 30 Amp (10470 / 10477)
1
1
M8171
M8180
OTerminal, Blade, 14-16 AWG 1 M8115
PTerminal, Ring, 3/8”, 10-12 AWG 2 M8262
QConnector, Butt, 10-12 AWG 1 M8159
RConnector, Butt, 14-16 AWG 1 M8028
ST-Tap, 14-16 AWG 1 M8108
TTie Strap 16 C11618
Only included with compressors featuring remote air lters:
UInlet Air Filter 1 C241
VNylon Tube, 1/4" OD, Blue 24" M8685
REQUIRED TOOLS
•
•
•
•
•
•
•
Wire Strippers
Terminal Crimper
Heat Gun or Torch
Ratchet and Socket Set
Multi Meter or Test Light
Torque Wrench
Tube Cutter or Sharp Utility Knife
KIT CONTENTS
Please make sure all the items listed below are provided in your kit before starting the installation.

Single Channel Wireless Air Spring Controls L6557
3
KIT DIAGRAM: 10470
Please make sure all the items shown in the kit contents on Page 2 are provided in your kit before starting the installation.
C
20648
UNAUTHORIZED DISCLOSURE, USE OR MANUFACTURE IN WHOLE OR IN PART IS PROHIBITED ELECTRONIC
DESIGN AND OTHER DISCLOSURES PROPERTY OF PACBRAKE CO. SURREY,
B.C.
, CANADA
1-2574
Snider B.
ECN: CHK:
SCALE: SH EET:
N/A 1
SIZE: OF
B1
WEI GHT: N/A
MATERIAL :
ASSEMBLY
ALL DIMENSIONS FOR
REFERENC E USE ONLY
UNLESS OTHERWI SE SPECIFIED:
03.12.21
UPDA TED CONTROLLER PA RT NUMBER
Tong J. Stec P.
ENG:
DESCRIPTION: APP:
D. M. Y.
ASSEMBLY, 325 SERIES SINGLE CHANNEL WIRELESS
HP10471_Rev2
PART NAME:
D.M.Y. 12.10.2021 ENG: Snider B.
DWG NO.:
CHK: TongJ. APP: Stec P.
10
A
30
A
TO BATTERY POSITIVE
TO BATTERY NEGATIVE
12 VDC SWITCHED
IGNITION POWER
M
8685
C
241
HP10451
MOUNT AIR INLET FILTER IN CLEAN AND
DRY AREA WHERE IT IS PROTECTED
FROM ROAD SPRAY AND DEBRIS
PART
NUMBER
DESCRIPTION QTY
HP10451 ASSEMBLY, 325 WIRELESS COMPRESSOR 1
HP10454 HARNESS, SINGLE CHANNEL WIRELESS 1
C20648 CONTROLLER, WIRELESS AIR CONTROLS 1
C241 INLET AIR FILTER 1
P60100 SCREW, #10 x 3/4" SELF TAPPING 1
C10848 SCREW, #10-32 x 1.25" SOCKET HEAD 4
HP1521 SCREW, #10-32 x 1.5" SOCKET HEAD 2
C10406 WASHER, #10 FLAT 12
C10843 NUT, #10-32 NYLON LOCK 6
HP1176 FITTING, TEE, 1/4" OD TUBE 1
M8280 NYLON TUBE, 1/4" OD, BLACK
6100 mm [240"]
M8685 NYLON TUBE, 1/4" OD, BLUE
610 mm [24"]
M6083 FUSE HOLDER, 15 AMP MAX 1
M8170 FUSE HOLDER, 30 AMP MAX 1
M8172 FUSE, 10 AMP 1
M8180 FUSE, 30 AMP 1
M8115 TERMINAL, BLADE, 14-16 AWG 1
M8262 TERMINAL, RING, 3/8", 10-12 AWG 2
M8159 CONNECTOR, BUTT, 10-12 AWG 1
M8028 CONNECTOR, BUTT, 14-16 AWG 1
M8108 T-TAP, 14-16 AWG 1
KIT CONTENTS
COMPRESSOR ASSEMBLY AND CONTROLLER MUST BE
MOUNTED WITHIN 610 mm
[
24"] OF EACH OTHER DUE TO
PRE
-
ASSEMBLED HARNESS LENGTH
IF REQUIRED, HARNESS CAN BE EXTENDED. ENSURE TO USE
MATCHING WIRE TYPE, WIRE SIZE AND SEALED CONNECTIONS
SECURE RELAY WITH P60100
SELF TAPPING SCREW OR TIE
STRAPS
M
8280
CRIMP CONNECTORS AND
APPLY HEAT TO SHRINK
ENDS AROUND WIRE
(2X)
CRIMP TERMINALS TO
WIRES
(3X)
HP10454
12 PIN
CONNECTOR
HP10454
6 PIN
CONNECTOR
HP10454
2 PIN
CONNECTOR
12 AWG
–G
XL
Wire
10 AWG
–T
XL
Wire
16 AWG
–G
XL
Wire
CUT HARNESS TO REQUIRED LENGTH FOR
APPLICATION
MAXIMUM WORKING PRESSURE
1034 kPa [150 psi]
MAXIMUM DUTY CYCLE
33% @ 689.5 kPa [100 psi]
MAXIMUM CONTINUOUS RUN TIME
20 Minutes ON / 40 Minutes OFF
MAXIMUM RATED FLOW
31.1 LPM [1.10 CFM]
AMBI ENT TEMPERATURE RANGE
-40°C to +70°C [-40°F TO +158°F]
OPERATI NG VOLTAGE
12 VDC
MAXIMUM CURRENT DRAW
17 Amp
INGRESS PROTECTI ON
I P5 4 Compres s or As s embl y
IP67 Controller and
Electri cal Connectors
VIBRATION 8 G
rms
PERFORMANCE CHARACTERISTICS
HP1176
AIR SPRINGS
NOTES:
1.
ALL CONNECTORS MUST BE FULLY SECURED AND LATCHED
2.
12 VDC SWITCHED IGNITION POWER T-TAP CAN BE CRIMPED TO A CONSTANT 12 VDC POWER SOURCE, GIVING USER THE ABILITY TO CONTROL SYSTEM WHILE
VEHICLE IS OFF. CONTROLLER CONSUMES APPROXIMATELY 35-80 mA IN STANDBY MODE, WHICH WILL SLOWLY DISCHARGE THE BATTERY
3.
DO
NOT
REMOVE PINS FROM HARNESS CONNECTORS TO PASS HARNESS THROUGH SMALL SIZED HOLES
4.
DO
NOT
MOUNT COMPRESSOR ASSEMBLY OR CONTROLLER DIRECTLY ON ENGINE OR OTHER COMPONENTS EXHIBITING HARSH VIBRATION
5.
DO
NOT
MOUNT COMPRESSOR ASSEMBLY OR CONTROLLER IN AREAS WITH AMBIENT TEMPERATURES ABOVE 70°C [158°F]
6.
DO
NOT
MOUNT CONTROLLER IN ENCLOSED METAL AREA TO ENSURE BLUETOOTH SIGNAL CAN CONNECT WITH MOBILE DEVICE
7.
IF EXTENDING WIRE LENGTHS, INDIVIDUAL RUNS MUST NOT EXTEND BEYOND 10 METERS [30 FEET] FROM CONTROLLER
8.
ASSEMBLY IS CONTROLLED VIA BLUETOOTH CONNECTION WITH MOBILE DEVICE AND PACBRAKE’S WIRELESS AIR SPRING CONTROLS APP
2
2
C
20648
UNAUTHORIZED DISCLOSURE, USE OR MANUFACTURE IN WHOLE OR IN PART IS PROHIBITED ELECTRONIC
DESIGN AND OTHER DISCLOSURES PROPERTY OF PACBRAKE CO. SURREY,
B.C.
, CANADA
1-2574
Snider B.
ECN: CHK:
SCALE: SHEET:
N/A 1
SIZE: OF
B1
WEI GHT: N/A
MATERIAL:
ASSEMBLY
ALL DIMENSIONS FOR
REFERENCE USE ONLY
UNLESS OTHERWISE SPECIFIED:
03.12.21
UPDATED CONTROLL ER PART NUM BER
Tong J. Stec P.
ENG:
DESCRIPTION: APP:
D.M.Y.
ASSEMBLY, 325 SERIES SINGLE CHANNEL WIRELESS
HP10471_Rev2
PART NAME:
D.M.Y. 12.10.2021 ENG: Snider B.
DWG NO.:
CHK: TongJ. APP: Stec P.
10
A
30
A
TO BATTERY POSITIVE
TO BATTERY NEGATIVE
12 VDC SWITCHED
IGNITION POWER
M
8685
C
241
HP10451
MOUNT AIR INLET FILTER IN CLEAN AND
DRY AREA WHERE IT IS PROTECTED
FROM ROAD SPRAY AND DEBRIS
PART
NUMBER
DESCRIPTION QTY
HP10451 ASSEMBLY, 325 WIRELESS COMPRESSOR 1
HP10454 HARNESS, SINGLE CHANNEL WIRELESS 1
C20648 CONTROLLER, WIRELESS AIR CONTROLS 1
C241 INLET AIR FILTER 1
P60100 SCREW, #10 x 3/4" SELF TAPPING 1
C10848 SCREW, #10-32 x 1.25" SOCKET HEAD 4
HP1521 SCREW, #10-32 x 1.5" SOCKET HEAD 2
C10406 WASHER, #10 FLAT 12
C10843 NUT, #10-32 NYLON LOCK 6
HP1176 FITTING, TEE, 1/4" OD TUBE 1
M8280 NYLON TUBE, 1/4" OD, BLACK
6100 mm [240"]
M8685 NYLON TUBE, 1/4" OD, BLUE
610 mm [24"]
M6083 FUSE HOLDER, 15 AMP MAX 1
M8170 FUSE HOLDER, 30 AMP MAX 1
M8172 FUSE, 10 AMP 1
M8180 FUSE, 30 AMP 1
M8115 TERMINAL, BLADE, 14-16 AWG 1
M8262 TERMINAL, RING, 3/8", 10-12 AWG 2
M8159 CONNECTOR, BUTT, 10-12 AWG 1
M8028 CONNECTOR, BUTT, 14-16 AWG 1
M8108 T-TAP, 14-16 AWG 1
KIT CONTENTS
COMPRESSOR ASSEMBLY AND CONTROLLER MUST BE
MOUNTED WITHIN 610 mm
[
24"] OF EACH OTHER DUE TO
PRE
-
ASSEMBLED HARNESS LENGTH
IF REQUIRED, HARNESS CAN BE EXTENDED. ENSURE TO USE
MATCHING WIRE TYPE, WIRE SIZE AND SEALED CONNECTIONS
SECURE RELAY WITH P60100
SELF TAPPING SCREW OR TIE
STRAPS
M
8280
CRIMP CONNECTORS AND
APPLY HEAT TO SHRINK
ENDS AROUND WIRE
(2X)
CRIMP TERMINALS TO
WIRES
(3X)
HP10454
12 PIN
CONNECTOR
HP10454
6 PIN
CONNECTOR
HP10454
2 PIN
CONNECTOR
12 AWG
–G
XL
Wire
10 AWG
–T
XL
Wire
16 AWG
–G
XL
Wire
CUT HARNESS TO REQUIRED LENGTH FOR
APPLICATION
MAXIMUM WORKING PRESSURE
1034 kPa [150 psi]
MAXIMUM DUTY CYCLE
33% @ 689.5 kPa [100 psi]
MAXIMUM CONTINUOUS RUN TIME
20 Minutes ON / 40 Minutes OFF
MAXIMUM RATED FLOW
31.1 LPM [1.10 CFM]
AMBI ENT TEMPERATURE RANGE
-40°C to +70°C [-40°F TO +158°F]
OPERATI NG VOLTAGE
12 VDC
MAXIMUM CURRENT DRAW
17 Amp
INGRESS PROTECTION
I P54 Compres s or As s embl y
IP67 Controller and
Electrical Connectors
VIBRATION 8 G
rms
PERFORMANCE CHARACTERISTICS
HP1176
AIR SPRINGS
NOTES:
1.
ALL CONNECTORS MUST BE FULLY SECURED AND LATCHED
2.
12 VDC SWITCHED IGNITION POWER T-TAP CAN BE CRIMPED TO A CONSTANT 12 VDC POWER SOURCE, GIVING USER THE ABILITY TO CONTROL SYSTEM WHILE
VEHICLE IS OFF. CONTROLLER CONSUMES APPROXIMATELY 35-80 mA IN STANDBY MODE, WHICH WILL SLOWLY DISCHARGE THE BATTERY
3.
DO
NOT
REMOVE PINS FROM HARNESS CONNECTORS TO PASS HARNESS THROUGH SMALL SIZED HOLES
4.
DO
NOT
MOUNT COMPRESSOR ASSEMBLY OR CONTROLLER DIRECTLY ON ENGINE OR OTHER COMPONENTS EXHIBITING HARSH VIBRATION
5.
DO
NOT
MOUNT COMPRESSOR ASSEMBLY OR CONTROLLER IN AREAS WITH AMBIENT TEMPERATURES ABOVE 70°C [158°F]
6.
DO
NOT
MOUNT CONTROLLER IN ENCLOSED METAL AREA TO ENSURE BLUETOOTH SIGNAL CAN CONNECT WITH MOBILE DEVICE
7.
IF EXTENDING WIRE LENGTHS, INDIVIDUAL RUNS MUST NOT EXTEND BEYOND 10 METERS [30 FEET] FROM CONTROLLER
8.
ASSEMBLY IS CONTROLLED VIA BLUETOOTH CONNECTION WITH MOBILE DEVICE AND PACBRAKE’S WIRELESS AIR SPRING CONTROLS APP
2
2

Single Channel Wireless Air Spring Controls L6557
4
KIT DIAGRAM: 10472
Please make sure all the items shown in the kit contents on Page 2 are provided in your kit before starting the installation.
C
20648
UNAUTHORIZED DISCLOSURE, USE OR MANUFACTURE IN WHOLE OR IN PART IS PROHIBITED ELECTRONIC
DESIGN AND OTHER DISCLOSURES PROPERTY OF PACBRAKE CO. SURREY,
B.C.
, CANADA
1-2574
Snider B.
ECN: CHK:
SCAL E: SH EET:
N/A 1
SIZE: OF
B1
PART NAME:
D.M.Y. 12.10.2021 ENG: Snider B.
DW G NO. :
CHK: TongJ. APP: Stec P.
Ton g J. Stec P .
ENG:
DESCRIPTION: APP:
WEIGHT: N/A
MATERIAL:
ASSEMBLY
ALL DIMENSIONS FOR
REFERENC E USE ONLY
UNL ESS OTHERWISE SPECIFIED:
03.12.2021
UPDA TED C ONTROL LER PART NUMBER
D. M. Y.
ASSEMBLY, 90 SERIES SINGL E CHANNEL WIRELESS
HP10473_Rev2
10
A
20
A
TO BATTERY POSITIVE
TO BATTERY NEGATIVE
12 VDC SWITCHED
IGNITION POWER
HP1045
2
PART
NUMBER
DESCRIPTION QTY
HP10452 ASSEMBLY, 90 WIRELESS COMPRESSOR 1
HP10454 HARNESS, SINGLE CHANNEL WIRELESS 1
C20648 CONTROLLER, WIRELESS AIR CONTROLS 1
P60100 SCREW, #10 x 3/4" SELF TAPPING 1
C10848 SCREW, #10-32 x 1.25" SOCKET HEAD 4
HP1521 SCREW, #10-32 x 1.5" SOCKET HEAD 2
C10406 WASHER, #10 FLAT 12
C10843 NUT, #10-32 NYLON LOCK 6
HP1176 FITTING, TEE, 1/4" OD TUBE 1
M8280 NYLON TUBE, 1/4" OD, BLACK 6100 mm [240"]
M6083 FUSE HOLDER, 15 AMP MAX 1
M8170 FUSE HOLDER, 30 AMP MAX 1
M8172 FUSE, 10 AMP 1
M8171 FUSE, 20 AMP 1
M8115 TERMINAL, BLADE, 14-16 AWG 1
M8262 TERMINAL, RING, 3/8", 10-12 AWG 2
M8159 CONNECTOR, BUTT, 10-12 AWG 1
M8028 CONNECTOR, BUTT, 14-16 AWG 1
M8108 T-TAP, 14-16 AWG 1
KIT CONTENTS
COMPRESSOR ASSEMBLY AND CONTROLLER MUST BE
MOUNTED WITHIN 610 mm
[
24"] OF EACH OTHER DUE TO
PRE
-
ASSEMBLED HARNESS LENGTH
IF REQUIRED, HARNESS CAN BE EXTENDED. ENSURE TO USE
MATCHING WIRE TYPE, WIRE SIZE AND SEALED CONNECTIONS
SECURE RELAY WITH P60100
SELF TAPPING SCREW OR TIE
STRAPS
M
8280
CRIMP CONNECTORS AND
APPLY HEAT TO SHRINK
ENDS AROUND WIRE
(2X)
CRIMP TERMINALS TO
WIRES
(3X)
HP10454
12 PIN
CONNECTOR
HP10454
6 PIN
CONNECTOR
NOTES:
1.
ALL CONNECTORS MUST BE FULLY SECURED AND LATCHED
2.
12 VDC SWITCHED IGNITION POWER T-TAP CAN BE CRIMPED TO A CONSTANT 12 VDC POWER SOURCE, GIVING USER THE ABILITY TO CONTROL SYSTEM WHILE
VEHICLE IS OFF. CONTROLLER CONSUMES APPROXIMATELY 35-80 mA IN STANDBY MODE, WHICH WILL SLOWLY DISCHARGE THE BATTERY
3.
DO
NOT
REMOVE PINS FROM HARNESS CONNECTORS TO PASS HARNESS THROUGH SMALL SIZED HOLES
4.
DO
NOT
MOUNT COMPRESSOR ASSEMBLY OR CONTROLLER DIRECTLY ON ENGINE OR OTHER COMPONENTS EXHIBITING HARSH VIBRATION
5.
DO
NOT
MOUNT COMPRESSOR ASSEMBLY OR CONTROLLER IN AREAS WITH AMBIENT TEMPERATURES ABOVE 70°C [158°F]
6.
DO
NOT
MOUNT CONTROLLER IN ENCLOSED METAL AREA TO ENSURE BLUETOOTH SIGNAL CAN CONNECT WITH MOBILE DEVICE
7.
IF EXTENDING WIRE LENGTHS, INDIVIDUAL RUNS MUST NOT EXTEND BEYOND 10 METERS [30 FEET] FROM CONTROLLER
8.
ASSEMBLY IS CONTROLLED VIA BLUETOOTH CONNECTION WITH MOBILE DEVICE AND PACBRAKE’S WIRELESS AIR SPRING CONTROLS APP
HP10454
2 PIN
CONNECTOR
12 AWG
–G
XL
Wire
10 AWG
–T
XL
Wire
16 AWG
–G
XL
Wire
CUT HARNESS TO REQUIRED LENGTH FOR
APPLICATION
MAXIMUM WORKING PRESSURE
827.4 kPa [120 psi]
MAXIMUM DUTY CYCLE
9% @ 689.5 kPa [100 psi]
MAXIMUM CONTINUOUS RUN TIME
5 Minutes ON / 55 Minutes OFF
MAXIMUM RATED FLOW
29 LPM [1.02 CFM]
AMBIENT TEMPERATURE RANGE
-40°C to +70°C [-40°F TO +158°F]
OPERATING VOLTAGE
12 VDC
MAXIMUM CURRENT DRAW
11 Amp
INGRESS PROTECTION
I P54 Compr es s or As s embl y
IP67 Controller and
Electrical Connectors
VIBRATION 8 G
rms
PERFORMANCE CHARACTERISTICS
HP1176
AIR SPRINGS
THREAD FILTER INTO
COMPRESSOR HAND TIGHT
2
2
C
20648
UNAUTHORIZED DISCLOSURE, USE OR MANUFACTURE IN WHOLE OR IN PART IS PROHIBITED ELECTRONIC
DESIGN AND OTHER DISCLOSURES PROPERTY OF PACBRAKE CO. SURREY,
B.C.
, CANADA
1-2574
Snider B.
ECN: CHK:
SCAL E: SHEET:
N/A 1
SIZE: OF
B1
PART NAME:
D.M.Y. 12.10.2021 ENG: Snider B.
DWG NO.:
CHK: Tong J. APP: Stec P.
Tong J . Stec P.
ENG:
DESCRIPTION: APP:
WEIGHT: N/A
MATERIAL :
ASSEMBLY
ALL DIMENSIONS FOR
REFERENCE USE ONLY
UNLESS OTHERWISE SPECIFIED:
03.12.2021
UPDATED CONTROLLER PART NUMBER
D.M.Y.
ASSEMBLY, 90 SERIES SINGLE CHANNEL WIRELESS
HP10473_Rev2
10
A
20
A
TO BATTERY POSITIVE
TO BATTERY NEGATIVE
12 VDC SWITCHED
IGNITION POWER
HP1045
2
PART
NUMBER
DESCRIPTION QTY
HP10452 ASSEMBLY, 90 WIRELESS COMPRESSOR 1
HP10454 HARNESS, SINGLE CHANNEL WIRELESS 1
C20648 CONTROLLER, WIRELESS AIR CONTROLS 1
P60100 SCREW, #10 x 3/4" SELF TAPPING 1
C10848 SCREW, #10-32 x 1.25" SOCKET HEAD 4
HP1521 SCREW, #10-32 x 1.5" SOCKET HEAD 2
C10406 WASHER, #10 FLAT 12
C10843 NUT, #10-32 NYLON LOCK 6
HP1176 FITTING, TEE, 1/4" OD TUBE 1
M8280 NYLON TUBE, 1/4" OD, BLACK 6100 mm [240"]
M6083 FUSE HOLDER, 15 AMP MAX 1
M8170 FUSE HOLDER, 30 AMP MAX 1
M8172 FUSE, 10 AMP 1
M8171 FUSE, 20 AMP 1
M8115 TERMINAL, BLADE, 14-16 AWG 1
M8262 TERMINAL, RING, 3/8", 10-12 AWG 2
M8159 CONNECTOR, BUTT, 10-12 AWG 1
M8028 CONNECTOR, BUTT, 14-16 AWG 1
M8108 T-TAP, 14-16 AWG 1
KIT CONTENTS
COMPRESSOR ASSEMBLY AND CONTROLLER MUST BE
MOUNTED WITHIN 610 mm
[
24"] OF EACH OTHER DUE TO
PRE
-
ASSEMBLED HARNESS LENGTH
IF REQUIRED, HARNESS CAN BE EXTENDED. ENSURE TO USE
MATCHING WIRE TYPE, WIRE SIZE AND SEALED CONNECTIONS
SECURE RELAY WITH P60100
SELF TAPPING SCREW OR TIE
STRAPS
M
8280
CRIMP CONNECTORS AND
APPLY HEAT TO SHRINK
ENDS AROUND WIRE
(2X)
CRIMP TERMINALS TO
WIRES
(3X)
HP10454
12 PIN
CONNECTOR
HP10454
6 PIN
CONNECTOR
NOTES:
1.
ALL CONNECTORS MUST BE FULLY SECURED AND LATCHED
2.
12 VDC SWITCHED IGNITION POWER T-TAP CAN BE CRIMPED TO A CONSTANT 12 VDC POWER SOURCE, GIVING USER THE ABILITY TO CONTROL SYSTEM WHILE
VEHICLE IS OFF. CONTROLLER CONSUMES APPROXIMATELY 35-80 mA IN STANDBY MODE, WHICH WILL SLOWLY DISCHARGE THE BATTERY
3.
DO
NOT
REMOVE PINS FROM HARNESS CONNECTORS TO PASS HARNESS THROUGH SMALL SIZED HOLES
4.
DO
NOT
MOUNT COMPRESSOR ASSEMBLY OR CONTROLLER DIRECTLY ON ENGINE OR OTHER COMPONENTS EXHIBITING HARSH VIBRATION
5.
DO
NOT
MOUNT COMPRESSOR ASSEMBLY OR CONTROLLER IN AREAS WITH AMBIENT TEMPERATURES ABOVE 70°C [158°F]
6.
DO
NOT
MOUNT CONTROLLER IN ENCLOSED METAL AREA TO ENSURE BLUETOOTH SIGNAL CAN CONNECT WITH MOBILE DEVICE
7.
IF EXTENDING WIRE LENGTHS, INDIVIDUAL RUNS MUST NOT EXTEND BEYOND 10 METERS [30 FEET] FROM CONTROLLER
8.
ASSEMBLY IS CONTROLLED VIA BLUETOOTH CONNECTION WITH MOBILE DEVICE AND PACBRAKE’S WIRELESS AIR SPRING CONTROLS APP
HP10454
2 PIN
CONNECTOR
12 AWG
–G
XL
Wire
10 AWG
–T
XL
Wire
16 AWG
–G
XL
Wire
CUT HARNESS TO REQUIRED LENGTH FOR
APPLICATION
MAXIMUM WORKING PRESSURE
827.4 kPa [120 psi]
MAXIMUM DUTY CYCLE
9% @ 689.5 kPa [100 psi]
MAXIMUM CONTINUOUS RUN TIME
5 Minutes ON / 55 Minutes OFF
MAXIMUM RATED FLOW
29 LPM [1.02 CFM]
AMBI ENT TEMPERATURE RANGE
-40°C to +70°C [-40°F TO +158°F]
OPERATING VOLTAGE
12 VDC
MAXIMUM CURRENT DRAW
11 Amp
INGRESS PROTECTION
I P54 Compres s or As s embl y
IP67 Controller and
Electrical Connectors
VIBRATION 8 G
rms
PERFORMANCE CHARACTERISTICS
HP1176
AIR SPRINGS
THREAD FILTER INTO
COMPRESSOR HAND TIGHT
2
2

Single Channel Wireless Air Spring Controls L6557
5
KIT DIAGRAM: 10477
Please make sure all the items shown in the kit contents on Page 2 are provided in your kit before starting the installation.
C
20648
UNAUTHORIZED DISCLOSURE, USE OR MANUFACTURE IN WHOLE OR IN PART IS PROHIBITED ELECTRONIC
DESIGN AND OTHER DISCLOSURES PROPERTY OF PACBRAKE CO. SURREY,
B.C.
, CANADA
1-2520
Snider B.
ECN: CHK:
SCAL E: SH EET:
N/A 1
SIZE: OF
B1
PART NAME:
D.M.Y. 30.11.2021 ENG: Tong J.
DW G NO. :
CHK: Snider B. APP: Stec P.
Ton g J. St ec P .
ENG:
DESCRIPTION: APP:
WEIGHT: N/A
MATERIAL:
ASSEMBLY
ALL DIMENSIONS FOR
REFERENC E USE ONLY
UNL ESS OTHERWISE SPECIFIED:
30.11.2021
RELEASE FOR PRODUCTION
D. M. Y.
ASSEMBLY, 425 SERIES SINGL E CHANN EL WIRELESS
HP10476_Rev1
10
A
TO BATTERY POSITIVE
TO BATTERY NEGATIVE
12 VDC SWITCHED
IGNITION POWER
HP1045
5
PART
NUMBER
DESCRIPTION QTY
HP10455 ASSEMBLY, 425 SERIES WIRELESS 1
HP10454 HARNESS, SINGLE CHANNEL WIRELESS 1
C20648 CONTROLLER, WIRELESS AIR CONTROLS 1
P60100 SCREW, #10 x 3/4" SELF TAPPING 1
C10848 SCREW, #10-32 x 1.25" SOCKET HEAD 4
HP1521 SCREW, #10-32 x 1.5" SOCKET HEAD 2
C10406 WASHER, #10 FLAT 12
C10843 NUT, #10-32 NYLON LOCK 6
HP1176 FITTING, TEE, 1/4" OD TUBE 1
M8280 NYLON TUBE, 1/4" OD, BLACK 6100 mm [240"]
M6083 FUSE HOLDER, 15 AMP MAX 1
M8170 FUSE HOLDER, 30 AMP MAX 1
M8172 FUSE, 10 AMP 1
M8180 FUSE, 30 AMP 1
M8115 TERMINAL, BLADE, 14-16 AWG 1
M8262 TERMINAL, RING, 3/8", 10-12 AWG 2
M8159 CONNECTOR, BUTT, 10-12 AWG 1
M8028 CONNECTOR, BUTT, 14-16 AWG 1
M8108 T-TAP, 14-16 AWG 1
KIT CONTENTS
COMPRESSOR ASSEMBLY AND CONTROLLER MUST BE
MOUNTED WITHIN 610 mm
[
24"] OF EACH OTHER DUE TO
PRE
-
ASSEMBLED HARNESS LENGTH
IF REQUIRED, HARNESS CAN BE EXTENDED. ENSURE TO USE
MATCHING WIRE TYPE, WIRE SIZE AND SEALED CONNECTIONS
SECURE RELAY WITH P60100
SELF TAPPING SCREW OR TIE
STRAPS
M
8280
CRIMP CONNECTORS AND
APPLY HEAT TO SHRINK
ENDS AROUND WIRE
(2X)
CRIMP TERMINALS TO
WIRES
(3X)
HP10454
12 PIN
CONNECTOR
HP10454
6 PIN
CONNECTOR
NOTES:
1.
ALL CONNECTORS MUST BE FULLY SECURED AND LATCHED
2.
12 VDC SWITCHED IGNITION POWER T-TAP CAN BE CRIMPED TO A CONSTANT 12 VDC POWER SOURCE, GIVING USER THE ABILITY TO CONTROL SYSTEM
WHILE VEHICLE IS OFF. CONTROLLER CONSUMES APPROXIMATELY 35-80 mA IN STANDBY MODE, WHICH WILL SLOWLY DISCHARGE THE BATTERY
3.
DO
NOT
REMOVE PINS FROM HARNESS CONNECTORS TO PASS HARNESS THROUGH SMALL SIZED HOLES
4.
DO
NOT
MOUNT COMPRESSOR ASSEMBLY OR CONTROLLER DIRECTLY ON ENGINE OR OTHER COMPONENTS EXHIBITING HARSH VIBRATION
5.
DO
NOT
MOUNT COMPRESSOR ASSEMBLY OR CONTROLLER IN AREAS WITH AMBIENT TEMPERATURES ABOVE 70°C [158°F]
6.
IF EXTENDING WIRE LENGTHS, INDIVIDUAL RUNS MUST NOT EXTEND BEYOND 10 METERS [30 FEET] FROM CONTROLLER
7.
ASSEMBLY IS CONTROLLED VIA BLUETOOTH CONNECTION WITH MOBILE DEVICE AND PACBRAKE’S WIRELESS AIR SPRING CONTROLS APP
HP10454
2 PIN
CONNECTOR
12 AWG
–G
XL
Wire
10 AWG
–T
XL
Wire
16 AWG
–G
XL
Wire
CUT HARNESS TO REQUIRED LENGTH FOR
APPLICATION
MAXIMUM WORKING PRESSURE
1379 kPa [200 psi]
MAXIMUM DUTY CYCLE
50% @ 689.5 kPa [100 psi]
MAXIMUM CONTI NUOUS RUN TI ME
30 Mi nutes ON / 30 Mi nutes OFF
MAXIMUM RATED FLOW
49.55 LPM [1.75 CFM]
AMBIENT TEMPERATURE RANGE
-40°C to +70°C [-40°F TO +158°F]
OPERATING VOLTAGE
12 VDC
MAXIMUM CURRENT DRAW
23 Amp
INGRESS PROTECTION
I P52 C ompr es s or As s emb l y
IP67 Controller and
Electrical Connectors
VIBRATION 8 G
rms
PERFORMANCE CHARACTERISTICS
HP1176
AIR SPRINGS
THREAD FILTER INTO
COMPRESSOR HAND TIGHT
30
A
C
20648
UNAUTHORIZED DISCLOSURE, USE OR MANUFACTURE IN WHOLE OR IN PART IS PROHIBITED ELECTRONIC
DESIGN AND OTHER DISCLOSURES PROPERTY OF PACBRAKE CO. SURREY,
B.C.
, CANADA
1-2520
Snider B.
ECN: CHK:
SCAL E: SHEET:
N/A 1
SIZE: OF
B1
PART NAME:
D.M.Y. 30.11.2021 ENG: Tong J.
DWG NO.:
CHK: Snider B. APP: Stec P.
Tong J . Stec P .
ENG:
DESCRIPTION: APP:
WEIGHT: N/A
MATERIAL :
ASSEMBLY
ALL DIMENSIONS FOR
REFERENCE USE ONLY
UNLESS OTHERWISE SPECIFIED:
30.11.2021
RELEASE FOR PRODUCTION
D.M.Y.
ASSEMBLY, 425 SERIES SINGLE CHANNEL WIRELESS
HP10476_Rev1
10
A
TO BATTERY POSITIVE
TO BATTERY NEGATIVE
12 VDC SWITCHED
IGNITION POWER
HP1045
5
PART
NUMBER
DESCRIPTION QTY
HP10455 ASSEMBLY, 425 SERIES WIRELESS 1
HP10454 HARNESS, SINGLE CHANNEL WIRELESS 1
C20648 CONTROLLER, WIRELESS AIR CONTROLS 1
P60100 SCREW, #10 x 3/4" SELF TAPPING 1
C10848 SCREW, #10-32 x 1.25" SOCKET HEAD 4
HP1521 SCREW, #10-32 x 1.5" SOCKET HEAD 2
C10406 WASHER, #10 FLAT 12
C10843 NUT, #10-32 NYLON LOCK 6
HP1176 FITTING, TEE, 1/4" OD TUBE 1
M8280 NYLON TUBE, 1/4" OD, BLACK 6100 mm [240"]
M6083 FUSE HOLDER, 15 AMP MAX 1
M8170 FUSE HOLDER, 30 AMP MAX 1
M8172 FUSE, 10 AMP 1
M8180 FUSE, 30 AMP 1
M8115 TERMINAL, BLADE, 14-16 AWG 1
M8262 TERMINAL, RING, 3/8", 10-12 AWG 2
M8159 CONNECTOR, BUTT, 10-12 AWG 1
M8028 CONNECTOR, BUTT, 14-16 AWG 1
M8108 T-TAP, 14-16 AWG 1
KIT CONTENTS
COMPRESSOR ASSEMBLY AND CONTROLLER MUST BE
MOUNTED WITHIN 610 mm
[
24"] OF EACH OTHER DUE TO
PRE
-
ASSEMBLED HARNESS LENGTH
IF REQUIRED, HARNESS CAN BE EXTENDED. ENSURE TO USE
MATCHING WIRE TYPE, WIRE SIZE AND SEALED CONNECTIONS
SECURE RELAY WITH P60100
SELF TAPPING SCREW OR TIE
STRAPS
M
8280
CRIMP CONNECTORS AND
APPLY HEAT TO SHRINK
ENDS AROUND WIRE
(2X)
CRIMP TERMINALS TO
WIRES
(3X)
HP10454
12 PIN
CONNECTOR
HP10454
6 PIN
CONNECTOR
NOTES:
1.
ALL CONNECTORS MUST BE FULLY SECURED AND LATCHED
2.
12 VDC SWITCHED IGNITION POWER T-TAP CAN BE CRIMPED TO A CONSTANT 12 VDC POWER SOURCE, GIVING USER THE ABILITY TO CONTROL SYSTEM
WHILE VEHICLE IS OFF. CONTROLLER CONSUMES APPROXIMATELY 35-80 mA IN STANDBY MODE, WHICH WILL SLOWLY DISCHARGE THE BATTERY
3.
DO
NOT
REMOVE PINS FROM HARNESS CONNECTORS TO PASS HARNESS THROUGH SMALL SIZED HOLES
4.
DO
NOT
MOUNT COMPRESSOR ASSEMBLY OR CONTROLLER DIRECTLY ON ENGINE OR OTHER COMPONENTS EXHIBITING HARSH VIBRATION
5.
DO
NOT
MOUNT COMPRESSOR ASSEMBLY OR CONTROLLER IN AREAS WITH AMBIENT TEMPERATURES ABOVE 70°C [158°F]
6.
IF EXTENDING WIRE LENGTHS, INDIVIDUAL RUNS MUST NOT EXTEND BEYOND 10 METERS [30 FEET] FROM CONTROLLER
7.
ASSEMBLY IS CONTROLLED VIA BLUETOOTH CONNECTION WITH MOBILE DEVICE AND PACBRAKE’S WIRELESS AIR SPRING CONTROLS APP
HP10454
2 PIN
CONNECTOR
12 AWG
–G
XL
Wire
10 AWG
–T
XL
Wire
16 AWG
–G
XL
Wire
CUT HARNESS TO REQUIRED LENGTH FOR
APPLICATION
MAXIMUM WORKING PRESSURE
1379 kPa [200 psi]
MAXIMUM DUTY CYCLE
50% @ 689.5 kPa [100 psi]
MAXIMUM CONTI NUOUS RUN TIME
30 Mi nutes ON / 30 Minutes OFF
MAXIMUM RATED FLOW
49.55 LPM [1.75 CFM]
AMBI ENT TEMPERATURE RANGE
-40°C to +70°C [-40°F TO +158°F]
OPERATING VOLTAGE
12 VDC
MAXIMUM CURRENT DRAW
23 Amp
INGRESS PROTECTION
I P52 Compres s or As s embl y
IP67 Controller and
Electrical Connectors
VIBRATION 8 G
rms
PERFORMANCE CHARACTERISTICS
HP1176
AIR SPRINGS
THREAD FILTER INTO
COMPRESSOR HAND TIGHT
30
A

Single Channel Wireless Air Spring Controls L6557
6
1 FIND A SUITABLE MOUNTING LOCATION
The single channel wireless air control kit is designed to be versatile with a universal mounting style.
The kit features an air compressor assembly and controller which can be mounted in any location by drilling holes and
securing with the provided hardware. The air compressor can be mounted in any orientation, and various size air compressors
are available to suit various power needs and space limitations.
NOTE: The compressor assembly and controller must be mounted within 24” of each other due to pre-assembled harness length.
If required, harness can be extended. Ensure to use matching wire type, wire size and sealed connections.
Do NOT mount controller or compressor assembly directly on engine or other components exhibiting harsh vibration
Do NOT mount the controller or compressor assembly in areas where ambient temperature exceeds 70°C [158°F]
Determine a suitable mounting location for the kit with the following requirements:
• Mounting surface must be rigid.
• Location should protect the kit components from debris and
excessive moisture.
• Kit must not interfere with surrounding components during vehicle
operation.
• Surrounding area must have adequate clearance to route the
wiring harness and air lines without causing sharp bends
Possible kit mounting locations can include:
• Along the frame rail (as shown in Figure 1)
• Inside the engine bay
• Inside the truck bed
BEFORE STARTING THE INSTALLATION:
1. Read through this manual and ensure you can complete the installation once started.
2. Ensure the kit you received contains all the items shown in the Kit Contents on Page 2.
3. It is recommended to use a good quality anti-seize on all fasteners. This will reduce the chance of corrosion on the fasteners
and will help facilitate removal, if required at a later date.
PLEASE NOTE:
Using scissors or wire cutters to cut the nylon airline will distort the line and cause the connection to leak. THE AIRLINE MUST
BE CUT OFF SQUARELY WITH THE NYLON HOSE CUTTER OR A SHARP UTILITY KNIFE.
1

Single Channel Wireless Air Spring Controls L6557
7
2 MARK & DRILL MOUNTING HOLES
Use the air compressor and controller as templates to mark the locations of the drilled holes.
Place each component in the desired location/orientation and mark the centers of each hole: 4 holes on the compressor, 2
holes on the controller.
NOTE: The controller should be mounted with the connectors pointing downwards to prevent ingress of standing water.
Use a center punch to indent each drill mark and drill six 7/32” [5.5 mm] holes through the marked locations
Use caution when drilling to not damage any wiring, fuel lines or other vehicle components near or behind the drill
location.
3 MOUNT COMPRESSOR ASSEMBLY & CONTROLLER
Secure the air compressor assembly using four #10-32 x 1.25” socket
head screws, eight #10 at washers and four #10-32 nylon lock nuts.
Secure the controller using two #10-32 x 1.5” socket head screws, four
#10 at washers and two #10-32 nylon lock nuts.
Torque all mounting hardware to 70 in-lbs [7.9 N•m].
NOTE: Ensure compressor assembly and controller do not pinch or
interfere with surrounding components when installed.
4 CONNECT WIRING HARNESS
Install the single channel wiring harness as per the included schematic (Figure 4 on the following page).
• Connect the 2-pin and 6-pin connectors on the harness to the matching connectors on the compressor assembly
• Connect the 12-pin harness connector to the indicated socket on the controller
Ensure all connectors are fully latched and secure.
Do NOT remove pins from connectors to pass through small sized holes.
Unnecessary connection and disconnection of harness connectors will wear out plating on electrical contacts and
negatively affect continuity
Step continues on following page...
3

Single Channel Wireless Air Spring Controls L6557
8
5 SECURE WIRING HARNESS RELAY
Included in the wiring harness assembly is a built-in sealed relay which must be secured to prevent damage over time. When
all harness connectors are attached to the compressor assembly and controller, secure the relay in the nearby area that
leaves the harness unstrained.
If the relay has a built-in mounting bracket:
• Drill a #21 [4 mm] pilot hole through the mounting location. Secure the relay using the #10 x ¾” self-tapping screw.
• Torque screw to 75 in-lbs [8.5 N•m]
Use caution when drilling to not damage any wiring, fuel lines or other vehicle components near or behind the drill
location.
If the relay does NOT have a built-in mounting bracket:
• Secure relay to a rigid mounting location using provided tie straps
Do NOT mount the relay in a way which pulls or strains the harness wires.
6 ROUTE WIRING HARNESS TO BATTERY
Route the wiring from the kit mounting location to the engine bay and battery. Excess length is provided to ensure kit is
compatible with all applications. Allow adequate slack in wiring harness near connections to prevent vibrating components
from straining wires. Cut the harness to length as required for your install and secure harness away from moving parts or high
heat sources with provided tie straps.
NOTE: If required, wire lengths can be extended. Ensure to use specied wire type and size as indicated on wiring
schematic. If extending wire lengths, individual runs must not extend beyond 10 meters [30 feet] from the controller.
4

Single Channel Wireless Air Spring Controls L6557
9
7 HARNESS WIRING AND INSTALLATION
Refer to the wiring schematic below (Figure 7) for making the required electrical connections:
CONNECT THE HARNESS TO THE BATTERY:
• Strip each wire end of the 30 Amp fuse holder, the end of the 10 AWG black wire, and the end of the 12 AWG red wire.
• Connect the 30 Amp fuse holder to the 12 AWG red wire by crimping the yellow 10-12 AWG butt connector to the wires.
After crimping, apply heat to the activate the heat shrink and seal the connection.
• Crimp one 10-12 AWG 3/8” ring terminal to each of the remaining wire ends on the 12 AWG red wire & 10 AWG black wire.
• Connect the ring terminals to their respective battery terminals as labelled, red to positive and black to negative.
• Insert the provided air compressor fuse into the 30 Amp fuse holder.
NOTE: If the negative battery terminal is not accessible, an external chassis ground may be used provided it has a clean
contact area
CONNECT THE HARNESS TO SWITCHED IGNITION POWER
Locate a source of 12 VDC switched ignition power within the engine bay. This power source will only be powered when the
key is in the ON position.
• Refer to vehicle wiring schematic, use a multimeter, or use a test lamp to identify an ignition power source
NOTE: A constant 12 VDC power source can be used, giving the user the ability to control their air springs while the vehicle
is off. However, the controller consumes 35-80 mA in standby mode, which will slowly discharge the battery.
Step continues on following page...
7

Single Channel Wireless Air Spring Controls L6557
10
CONNECT THE HARNESS TO SWITCHED IGNITION POWER (CONTINUED)
• Ensure the ignition is OFF before proceeding
• Crimp the T-tap connector to the 12 VDC switched power line
• Strip each end of the 15 Amp fuse holder and the end of the 16 AWG red wire
• Connect the 15 Amp fuse holder to the 16 AWG red wire by crimping the blue 14-16 AWG butt connector to the wires.
Apply heat after crimping to activate the heat shrink and seal the connection.
• Crimp the 14-16 AWG spade connector to the opposite end of the fuse holder
• Insert the spade terminal into the T-tap connector, then insert the 10 Amp fuse into the 15 Amp fuse holder
8 INSTALL INTAKE AIR FILTER
For compressors with crankcase mounted lters (Figure 8A):
• Thread the included air lter into the threaded port in the front of
the air compressor until hand tight
Do NOT overtighten as the lter housing will break
For compressors with remote mounted lters (Figure 8B):
• Mount the provided air lter in a clean, dry location sheltered from
road spray and debris
• Connect the lter to the intake tting on the compressor using the
provided blue nylon hose
• Using the supplied tie straps, secure the airline away from heat
sources and moving components to prevent damage
9 INSTALL AIR LINES
Connect the airline to the output air tting attached to the solenoid block
on top of the air compressor assembly (as shown in Figure 9).
Route the airline from the compressor assembly to the air springs.
Connect the air line to the air springs (as shown in Figure 9), using the
supplied ¼” Tee tting to connect all lines.
PLEASE NOTE: Using scissors or wire cutters to cut the nylon airline will
distort the line and cause the connection to leak. THE AIRLINE MUST
BE CUT OFF SQUARELY WITH THE NYLON HOSE CUTTER OR A SHARP
UTILITY KNIFE.
Use the supplied tie straps to secure all air lines away from heat
sources and moving components.
8A
8B
Crankcase Mounted Filter
Remote Mounted Filter
9