Pacbrake 10470 User manual

L6557_REV4_03.08.2022
SINGLE CHANNEL
WIRELESS AIR SPRING CONTROLS
10470 Kit w/ 12 VDC 325 Series Air Compressor
10472 Kit w/ 12 VDC 90 Series Air Compressor
10477 Kit w/ 12 VDC 425 Series Air Compressor
Giving you the ability to adjust your air spring pressure from
your phone with the touch of a button. It’s the perfect means
to control your vehicle’s air suspension system from inside
or outside your vehicle!

Single Channel Wireless Air Spring Controls L6557
2
Thank you & congratulations on the purchase of a Single Channel Wireless Air Spring Control Kit.
This manual is used across multiple kits - please pay close attention to important warnings listed below for a safe installation.
KIT PART # KIT DESCRIPTION
10470 Single Channel Wireless Air Spring Control Kit w/ 12 VDC 325 Series Air Compressor
10472 Single Channel Wireless Air Spring Control Kit w/ 12 VDC 90 Series Air Compressor
10477 Single Channel Wireless Air Spring Control Kit w/ 12 VDC 425 Series Air Compressor
KIT CONTENTS QTY PART #
AAssembly, Wireless Compressor:
• 325 Series Compressor (10470)
• 90 Series Compressor (10472)
• 425 Series Compressor (10477)
1
1
1
HP10451
HP10452
HP10455
BHarness, Single Channel Wireless 1 HP10454
CController, Wireless Air Spring Controls 1 C20648
DScrew, #10 X 3/4" Self Tapping 1 P60100
EScrew, #10-32 X 1.25" Socket Head 4 C10848
FScrew, #10-32 X 1.5" Socket Head 2 HP1521
GWasher, #10 Flat 12 C10406
HNut, #10-32 Nylon Lock 6 C10843
IFitting, Tee, 1/4" OD Tube 1 HP1176
JNylon Tube, 1/4" OD, Black 240" M8280
KFuse Holder, 15 Amp Max 1 M6083
LFuse Holder, 30 Amp Max 1 M8170
MFuse, 10 Amp 1 M8172
NFuse, Air Compressor
• 20 Amp (10472)
• 30 Amp (10470 / 10477)
1
1
M8171
M8180
OTerminal, Blade, 14-16 AWG 1 M8115
PTerminal, Ring, 3/8”, 10-12 AWG 2 M8262
QConnector, Butt, 10-12 AWG 1 M8159
RConnector, Butt, 14-16 AWG 1 M8028
ST-Tap, 14-16 AWG 1 M8108
TTie Strap 16 C11618
Only included with compressors featuring remote air lters:
UInlet Air Filter 1 C241
VNylon Tube, 1/4" OD, Blue 24" M8685
REQUIRED TOOLS
•
•
•
•
•
•
•
Wire Strippers
Terminal Crimper
Heat Gun or Torch
Ratchet and Socket Set
Multi Meter or Test Light
Torque Wrench
Tube Cutter or Sharp Utility Knife
KIT CONTENTS
Please make sure all the items listed below are provided in your kit before starting the installation.

Single Channel Wireless Air Spring Controls L6557
3
KIT DIAGRAM: 10470
Please make sure all the items shown in the kit contents on Page 2 are provided in your kit before starting the installation.
C
20648
UNAUTHORIZED DISCLOSURE, USE OR MANUFACTURE IN WHOLE OR IN PART IS PROHIBITED ELECTRONIC
DESIGN AND OTHER DISCLOSURES PROPERTY OF PACBRAKE CO. SURREY,
B.C.
, CANADA
1-2574
Snider B.
ECN: CHK:
SCALE: SH EET:
N/A 1
SIZE: OF
B1
WEI GHT: N/A
MATERIAL :
ASSEMBLY
ALL DIMENSIONS FOR
REFERENC E USE ONLY
UNLESS OTHERWI SE SPECIFIED:
03.12.21
UPDA TED CONTROLLER PA RT NUMBER
Tong J. Stec P.
ENG:
DESCRIPTION: APP:
D. M. Y.
ASSEMBLY, 325 SERIES SINGLE CHANNEL WIRELESS
HP10471_Rev2
PART NAME:
D.M.Y. 12.10.2021 ENG: Snider B.
DWG NO.:
CHK: TongJ. APP: Stec P.
10
A
30
A
TO BATTERY POSITIVE
TO BATTERY NEGATIVE
12 VDC SWITCHED
IGNITION POWER
M
8685
C
241
HP10451
MOUNT AIR INLET FILTER IN CLEAN AND
DRY AREA WHERE IT IS PROTECTED
FROM ROAD SPRAY AND DEBRIS
PART
NUMBER
DESCRIPTION QTY
HP10451 ASSEMBLY, 325 WIRELESS COMPRESSOR 1
HP10454 HARNESS, SINGLE CHANNEL WIRELESS 1
C20648 CONTROLLER, WIRELESS AIR CONTROLS 1
C241 INLET AIR FILTER 1
P60100 SCREW, #10 x 3/4" SELF TAPPING 1
C10848 SCREW, #10-32 x 1.25" SOCKET HEAD 4
HP1521 SCREW, #10-32 x 1.5" SOCKET HEAD 2
C10406 WASHER, #10 FLAT 12
C10843 NUT, #10-32 NYLON LOCK 6
HP1176 FITTING, TEE, 1/4" OD TUBE 1
M8280 NYLON TUBE, 1/4" OD, BLACK
6100 mm [240"]
M8685 NYLON TUBE, 1/4" OD, BLUE
610 mm [24"]
M6083 FUSE HOLDER, 15 AMP MAX 1
M8170 FUSE HOLDER, 30 AMP MAX 1
M8172 FUSE, 10 AMP 1
M8180 FUSE, 30 AMP 1
M8115 TERMINAL, BLADE, 14-16 AWG 1
M8262 TERMINAL, RING, 3/8", 10-12 AWG 2
M8159 CONNECTOR, BUTT, 10-12 AWG 1
M8028 CONNECTOR, BUTT, 14-16 AWG 1
M8108 T-TAP, 14-16 AWG 1
KIT CONTENTS
COMPRESSOR ASSEMBLY AND CONTROLLER MUST BE
MOUNTED WITHIN 610 mm
[
24"] OF EACH OTHER DUE TO
PRE
-
ASSEMBLED HARNESS LENGTH
IF REQUIRED, HARNESS CAN BE EXTENDED. ENSURE TO USE
MATCHING WIRE TYPE, WIRE SIZE AND SEALED CONNECTIONS
SECURE RELAY WITH P60100
SELF TAPPING SCREW OR TIE
STRAPS
M
8280
CRIMP CONNECTORS AND
APPLY HEAT TO SHRINK
ENDS AROUND WIRE
(2X)
CRIMP TERMINALS TO
WIRES
(3X)
HP10454
12 PIN
CONNECTOR
HP10454
6 PIN
CONNECTOR
HP10454
2 PIN
CONNECTOR
12 AWG
–G
XL
Wire
10 AWG
–T
XL
Wire
16 AWG
–G
XL
Wire
CUT HARNESS TO REQUIRED LENGTH FOR
APPLICATION
MAXIMUM WORKING PRESSURE
1034 kPa [150 psi]
MAXIMUM DUTY CYCLE
33% @ 689.5 kPa [100 psi]
MAXIMUM CONTINUOUS RUN TIME
20 Minutes ON / 40 Minutes OFF
MAXIMUM RATED FLOW
31.1 LPM [1.10 CFM]
AMBI ENT TEMPERATURE RANGE
-40°C to +70°C [-40°F TO +158°F]
OPERATI NG VOLTAGE
12 VDC
MAXIMUM CURRENT DRAW
17 Amp
INGRESS PROTECTI ON
I P5 4 Compres s or As s embl y
IP67 Controller and
Electri cal Connectors
VIBRATION 8 G
rms
PERFORMANCE CHARACTERISTICS
HP1176
AIR SPRINGS
NOTES:
1.
ALL CONNECTORS MUST BE FULLY SECURED AND LATCHED
2.
12 VDC SWITCHED IGNITION POWER T-TAP CAN BE CRIMPED TO A CONSTANT 12 VDC POWER SOURCE, GIVING USER THE ABILITY TO CONTROL SYSTEM WHILE
VEHICLE IS OFF. CONTROLLER CONSUMES APPROXIMATELY 35-80 mA IN STANDBY MODE, WHICH WILL SLOWLY DISCHARGE THE BATTERY
3.
DO
NOT
REMOVE PINS FROM HARNESS CONNECTORS TO PASS HARNESS THROUGH SMALL SIZED HOLES
4.
DO
NOT
MOUNT COMPRESSOR ASSEMBLY OR CONTROLLER DIRECTLY ON ENGINE OR OTHER COMPONENTS EXHIBITING HARSH VIBRATION
5.
DO
NOT
MOUNT COMPRESSOR ASSEMBLY OR CONTROLLER IN AREAS WITH AMBIENT TEMPERATURES ABOVE 70°C [158°F]
6.
DO
NOT
MOUNT CONTROLLER IN ENCLOSED METAL AREA TO ENSURE BLUETOOTH SIGNAL CAN CONNECT WITH MOBILE DEVICE
7.
IF EXTENDING WIRE LENGTHS, INDIVIDUAL RUNS MUST NOT EXTEND BEYOND 10 METERS [30 FEET] FROM CONTROLLER
8.
ASSEMBLY IS CONTROLLED VIA BLUETOOTH CONNECTION WITH MOBILE DEVICE AND PACBRAKE’S WIRELESS AIR SPRING CONTROLS APP
2
2
C
20648
UNAUTHORIZED DISCLOSURE, USE OR MANUFACTURE IN WHOLE OR IN PART IS PROHIBITED ELECTRONIC
DESIGN AND OTHER DISCLOSURES PROPERTY OF PACBRAKE CO. SURREY,
B.C.
, CANADA
1-2574
Snider B.
ECN: CHK:
SCALE: SHEET:
N/A 1
SIZE: OF
B1
WEI GHT: N/A
MATERIAL:
ASSEMBLY
ALL DIMENSIONS FOR
REFERENCE USE ONLY
UNLESS OTHERWISE SPECIFIED:
03.12.21
UPDATED CONTROLL ER PART NUM BER
Tong J. Stec P.
ENG:
DESCRIPTION: APP:
D.M.Y.
ASSEMBLY, 325 SERIES SINGLE CHANNEL WIRELESS
HP10471_Rev2
PART NAME:
D.M.Y. 12.10.2021 ENG: Snider B.
DWG NO.:
CHK: TongJ. APP: Stec P.
10
A
30
A
TO BATTERY POSITIVE
TO BATTERY NEGATIVE
12 VDC SWITCHED
IGNITION POWER
M
8685
C
241
HP10451
MOUNT AIR INLET FILTER IN CLEAN AND
DRY AREA WHERE IT IS PROTECTED
FROM ROAD SPRAY AND DEBRIS
PART
NUMBER
DESCRIPTION QTY
HP10451 ASSEMBLY, 325 WIRELESS COMPRESSOR 1
HP10454 HARNESS, SINGLE CHANNEL WIRELESS 1
C20648 CONTROLLER, WIRELESS AIR CONTROLS 1
C241 INLET AIR FILTER 1
P60100 SCREW, #10 x 3/4" SELF TAPPING 1
C10848 SCREW, #10-32 x 1.25" SOCKET HEAD 4
HP1521 SCREW, #10-32 x 1.5" SOCKET HEAD 2
C10406 WASHER, #10 FLAT 12
C10843 NUT, #10-32 NYLON LOCK 6
HP1176 FITTING, TEE, 1/4" OD TUBE 1
M8280 NYLON TUBE, 1/4" OD, BLACK
6100 mm [240"]
M8685 NYLON TUBE, 1/4" OD, BLUE
610 mm [24"]
M6083 FUSE HOLDER, 15 AMP MAX 1
M8170 FUSE HOLDER, 30 AMP MAX 1
M8172 FUSE, 10 AMP 1
M8180 FUSE, 30 AMP 1
M8115 TERMINAL, BLADE, 14-16 AWG 1
M8262 TERMINAL, RING, 3/8", 10-12 AWG 2
M8159 CONNECTOR, BUTT, 10-12 AWG 1
M8028 CONNECTOR, BUTT, 14-16 AWG 1
M8108 T-TAP, 14-16 AWG 1
KIT CONTENTS
COMPRESSOR ASSEMBLY AND CONTROLLER MUST BE
MOUNTED WITHIN 610 mm
[
24"] OF EACH OTHER DUE TO
PRE
-
ASSEMBLED HARNESS LENGTH
IF REQUIRED, HARNESS CAN BE EXTENDED. ENSURE TO USE
MATCHING WIRE TYPE, WIRE SIZE AND SEALED CONNECTIONS
SECURE RELAY WITH P60100
SELF TAPPING SCREW OR TIE
STRAPS
M
8280
CRIMP CONNECTORS AND
APPLY HEAT TO SHRINK
ENDS AROUND WIRE
(2X)
CRIMP TERMINALS TO
WIRES
(3X)
HP10454
12 PIN
CONNECTOR
HP10454
6 PIN
CONNECTOR
HP10454
2 PIN
CONNECTOR
12 AWG
–G
XL
Wire
10 AWG
–T
XL
Wire
16 AWG
–G
XL
Wire
CUT HARNESS TO REQUIRED LENGTH FOR
APPLICATION
MAXIMUM WORKING PRESSURE
1034 kPa [150 psi]
MAXIMUM DUTY CYCLE
33% @ 689.5 kPa [100 psi]
MAXIMUM CONTINUOUS RUN TIME
20 Minutes ON / 40 Minutes OFF
MAXIMUM RATED FLOW
31.1 LPM [1.10 CFM]
AMBI ENT TEMPERATURE RANGE
-40°C to +70°C [-40°F TO +158°F]
OPERATI NG VOLTAGE
12 VDC
MAXIMUM CURRENT DRAW
17 Amp
INGRESS PROTECTION
I P54 Compres s or As s embl y
IP67 Controller and
Electrical Connectors
VIBRATION 8 G
rms
PERFORMANCE CHARACTERISTICS
HP1176
AIR SPRINGS
NOTES:
1.
ALL CONNECTORS MUST BE FULLY SECURED AND LATCHED
2.
12 VDC SWITCHED IGNITION POWER T-TAP CAN BE CRIMPED TO A CONSTANT 12 VDC POWER SOURCE, GIVING USER THE ABILITY TO CONTROL SYSTEM WHILE
VEHICLE IS OFF. CONTROLLER CONSUMES APPROXIMATELY 35-80 mA IN STANDBY MODE, WHICH WILL SLOWLY DISCHARGE THE BATTERY
3.
DO
NOT
REMOVE PINS FROM HARNESS CONNECTORS TO PASS HARNESS THROUGH SMALL SIZED HOLES
4.
DO
NOT
MOUNT COMPRESSOR ASSEMBLY OR CONTROLLER DIRECTLY ON ENGINE OR OTHER COMPONENTS EXHIBITING HARSH VIBRATION
5.
DO
NOT
MOUNT COMPRESSOR ASSEMBLY OR CONTROLLER IN AREAS WITH AMBIENT TEMPERATURES ABOVE 70°C [158°F]
6.
DO
NOT
MOUNT CONTROLLER IN ENCLOSED METAL AREA TO ENSURE BLUETOOTH SIGNAL CAN CONNECT WITH MOBILE DEVICE
7.
IF EXTENDING WIRE LENGTHS, INDIVIDUAL RUNS MUST NOT EXTEND BEYOND 10 METERS [30 FEET] FROM CONTROLLER
8.
ASSEMBLY IS CONTROLLED VIA BLUETOOTH CONNECTION WITH MOBILE DEVICE AND PACBRAKE’S WIRELESS AIR SPRING CONTROLS APP
2
2

Single Channel Wireless Air Spring Controls L6557
4
KIT DIAGRAM: 10472
Please make sure all the items shown in the kit contents on Page 2 are provided in your kit before starting the installation.
C
20648
UNAUTHORIZED DISCLOSURE, USE OR MANUFACTURE IN WHOLE OR IN PART IS PROHIBITED ELECTRONIC
DESIGN AND OTHER DISCLOSURES PROPERTY OF PACBRAKE CO. SURREY,
B.C.
, CANADA
1-2574
Snider B.
ECN: CHK:
SCAL E: SH EET:
N/A 1
SIZE: OF
B1
PART NAME:
D.M.Y. 12.10.2021 ENG: Snider B.
DW G NO. :
CHK: TongJ. APP: Stec P.
Ton g J. Stec P .
ENG:
DESCRIPTION: APP:
WEIGHT: N/A
MATERIAL:
ASSEMBLY
ALL DIMENSIONS FOR
REFERENC E USE ONLY
UNL ESS OTHERWISE SPECIFIED:
03.12.2021
UPDA TED C ONTROL LER PART NUMBER
D. M. Y.
ASSEMBLY, 90 SERIES SINGL E CHANNEL WIRELESS
HP10473_Rev2
10
A
20
A
TO BATTERY POSITIVE
TO BATTERY NEGATIVE
12 VDC SWITCHED
IGNITION POWER
HP1045
2
PART
NUMBER
DESCRIPTION QTY
HP10452 ASSEMBLY, 90 WIRELESS COMPRESSOR 1
HP10454 HARNESS, SINGLE CHANNEL WIRELESS 1
C20648 CONTROLLER, WIRELESS AIR CONTROLS 1
P60100 SCREW, #10 x 3/4" SELF TAPPING 1
C10848 SCREW, #10-32 x 1.25" SOCKET HEAD 4
HP1521 SCREW, #10-32 x 1.5" SOCKET HEAD 2
C10406 WASHER, #10 FLAT 12
C10843 NUT, #10-32 NYLON LOCK 6
HP1176 FITTING, TEE, 1/4" OD TUBE 1
M8280 NYLON TUBE, 1/4" OD, BLACK 6100 mm [240"]
M6083 FUSE HOLDER, 15 AMP MAX 1
M8170 FUSE HOLDER, 30 AMP MAX 1
M8172 FUSE, 10 AMP 1
M8171 FUSE, 20 AMP 1
M8115 TERMINAL, BLADE, 14-16 AWG 1
M8262 TERMINAL, RING, 3/8", 10-12 AWG 2
M8159 CONNECTOR, BUTT, 10-12 AWG 1
M8028 CONNECTOR, BUTT, 14-16 AWG 1
M8108 T-TAP, 14-16 AWG 1
KIT CONTENTS
COMPRESSOR ASSEMBLY AND CONTROLLER MUST BE
MOUNTED WITHIN 610 mm
[
24"] OF EACH OTHER DUE TO
PRE
-
ASSEMBLED HARNESS LENGTH
IF REQUIRED, HARNESS CAN BE EXTENDED. ENSURE TO USE
MATCHING WIRE TYPE, WIRE SIZE AND SEALED CONNECTIONS
SECURE RELAY WITH P60100
SELF TAPPING SCREW OR TIE
STRAPS
M
8280
CRIMP CONNECTORS AND
APPLY HEAT TO SHRINK
ENDS AROUND WIRE
(2X)
CRIMP TERMINALS TO
WIRES
(3X)
HP10454
12 PIN
CONNECTOR
HP10454
6 PIN
CONNECTOR
NOTES:
1.
ALL CONNECTORS MUST BE FULLY SECURED AND LATCHED
2.
12 VDC SWITCHED IGNITION POWER T-TAP CAN BE CRIMPED TO A CONSTANT 12 VDC POWER SOURCE, GIVING USER THE ABILITY TO CONTROL SYSTEM WHILE
VEHICLE IS OFF. CONTROLLER CONSUMES APPROXIMATELY 35-80 mA IN STANDBY MODE, WHICH WILL SLOWLY DISCHARGE THE BATTERY
3.
DO
NOT
REMOVE PINS FROM HARNESS CONNECTORS TO PASS HARNESS THROUGH SMALL SIZED HOLES
4.
DO
NOT
MOUNT COMPRESSOR ASSEMBLY OR CONTROLLER DIRECTLY ON ENGINE OR OTHER COMPONENTS EXHIBITING HARSH VIBRATION
5.
DO
NOT
MOUNT COMPRESSOR ASSEMBLY OR CONTROLLER IN AREAS WITH AMBIENT TEMPERATURES ABOVE 70°C [158°F]
6.
DO
NOT
MOUNT CONTROLLER IN ENCLOSED METAL AREA TO ENSURE BLUETOOTH SIGNAL CAN CONNECT WITH MOBILE DEVICE
7.
IF EXTENDING WIRE LENGTHS, INDIVIDUAL RUNS MUST NOT EXTEND BEYOND 10 METERS [30 FEET] FROM CONTROLLER
8.
ASSEMBLY IS CONTROLLED VIA BLUETOOTH CONNECTION WITH MOBILE DEVICE AND PACBRAKE’S WIRELESS AIR SPRING CONTROLS APP
HP10454
2 PIN
CONNECTOR
12 AWG
–G
XL
Wire
10 AWG
–T
XL
Wire
16 AWG
–G
XL
Wire
CUT HARNESS TO REQUIRED LENGTH FOR
APPLICATION
MAXIMUM WORKING PRESSURE
827.4 kPa [120 psi]
MAXIMUM DUTY CYCLE
9% @ 689.5 kPa [100 psi]
MAXIMUM CONTINUOUS RUN TIME
5 Minutes ON / 55 Minutes OFF
MAXIMUM RATED FLOW
29 LPM [1.02 CFM]
AMBIENT TEMPERATURE RANGE
-40°C to +70°C [-40°F TO +158°F]
OPERATING VOLTAGE
12 VDC
MAXIMUM CURRENT DRAW
11 Amp
INGRESS PROTECTION
I P54 Compr es s or As s embl y
IP67 Controller and
Electrical Connectors
VIBRATION 8 G
rms
PERFORMANCE CHARACTERISTICS
HP1176
AIR SPRINGS
THREAD FILTER INTO
COMPRESSOR HAND TIGHT
2
2
C
20648
UNAUTHORIZED DISCLOSURE, USE OR MANUFACTURE IN WHOLE OR IN PART IS PROHIBITED ELECTRONIC
DESIGN AND OTHER DISCLOSURES PROPERTY OF PACBRAKE CO. SURREY,
B.C.
, CANADA
1-2574
Snider B.
ECN: CHK:
SCAL E: SHEET:
N/A 1
SIZE: OF
B1
PART NAME:
D.M.Y. 12.10.2021 ENG: Snider B.
DWG NO.:
CHK: Tong J. APP: Stec P.
Tong J . Stec P.
ENG:
DESCRIPTION: APP:
WEIGHT: N/A
MATERIAL :
ASSEMBLY
ALL DIMENSIONS FOR
REFERENCE USE ONLY
UNLESS OTHERWISE SPECIFIED:
03.12.2021
UPDATED CONTROLLER PART NUMBER
D.M.Y.
ASSEMBLY, 90 SERIES SINGLE CHANNEL WIRELESS
HP10473_Rev2
10
A
20
A
TO BATTERY POSITIVE
TO BATTERY NEGATIVE
12 VDC SWITCHED
IGNITION POWER
HP1045
2
PART
NUMBER
DESCRIPTION QTY
HP10452 ASSEMBLY, 90 WIRELESS COMPRESSOR 1
HP10454 HARNESS, SINGLE CHANNEL WIRELESS 1
C20648 CONTROLLER, WIRELESS AIR CONTROLS 1
P60100 SCREW, #10 x 3/4" SELF TAPPING 1
C10848 SCREW, #10-32 x 1.25" SOCKET HEAD 4
HP1521 SCREW, #10-32 x 1.5" SOCKET HEAD 2
C10406 WASHER, #10 FLAT 12
C10843 NUT, #10-32 NYLON LOCK 6
HP1176 FITTING, TEE, 1/4" OD TUBE 1
M8280 NYLON TUBE, 1/4" OD, BLACK 6100 mm [240"]
M6083 FUSE HOLDER, 15 AMP MAX 1
M8170 FUSE HOLDER, 30 AMP MAX 1
M8172 FUSE, 10 AMP 1
M8171 FUSE, 20 AMP 1
M8115 TERMINAL, BLADE, 14-16 AWG 1
M8262 TERMINAL, RING, 3/8", 10-12 AWG 2
M8159 CONNECTOR, BUTT, 10-12 AWG 1
M8028 CONNECTOR, BUTT, 14-16 AWG 1
M8108 T-TAP, 14-16 AWG 1
KIT CONTENTS
COMPRESSOR ASSEMBLY AND CONTROLLER MUST BE
MOUNTED WITHIN 610 mm
[
24"] OF EACH OTHER DUE TO
PRE
-
ASSEMBLED HARNESS LENGTH
IF REQUIRED, HARNESS CAN BE EXTENDED. ENSURE TO USE
MATCHING WIRE TYPE, WIRE SIZE AND SEALED CONNECTIONS
SECURE RELAY WITH P60100
SELF TAPPING SCREW OR TIE
STRAPS
M
8280
CRIMP CONNECTORS AND
APPLY HEAT TO SHRINK
ENDS AROUND WIRE
(2X)
CRIMP TERMINALS TO
WIRES
(3X)
HP10454
12 PIN
CONNECTOR
HP10454
6 PIN
CONNECTOR
NOTES:
1.
ALL CONNECTORS MUST BE FULLY SECURED AND LATCHED
2.
12 VDC SWITCHED IGNITION POWER T-TAP CAN BE CRIMPED TO A CONSTANT 12 VDC POWER SOURCE, GIVING USER THE ABILITY TO CONTROL SYSTEM WHILE
VEHICLE IS OFF. CONTROLLER CONSUMES APPROXIMATELY 35-80 mA IN STANDBY MODE, WHICH WILL SLOWLY DISCHARGE THE BATTERY
3.
DO
NOT
REMOVE PINS FROM HARNESS CONNECTORS TO PASS HARNESS THROUGH SMALL SIZED HOLES
4.
DO
NOT
MOUNT COMPRESSOR ASSEMBLY OR CONTROLLER DIRECTLY ON ENGINE OR OTHER COMPONENTS EXHIBITING HARSH VIBRATION
5.
DO
NOT
MOUNT COMPRESSOR ASSEMBLY OR CONTROLLER IN AREAS WITH AMBIENT TEMPERATURES ABOVE 70°C [158°F]
6.
DO
NOT
MOUNT CONTROLLER IN ENCLOSED METAL AREA TO ENSURE BLUETOOTH SIGNAL CAN CONNECT WITH MOBILE DEVICE
7.
IF EXTENDING WIRE LENGTHS, INDIVIDUAL RUNS MUST NOT EXTEND BEYOND 10 METERS [30 FEET] FROM CONTROLLER
8.
ASSEMBLY IS CONTROLLED VIA BLUETOOTH CONNECTION WITH MOBILE DEVICE AND PACBRAKE’S WIRELESS AIR SPRING CONTROLS APP
HP10454
2 PIN
CONNECTOR
12 AWG
–G
XL
Wire
10 AWG
–T
XL
Wire
16 AWG
–G
XL
Wire
CUT HARNESS TO REQUIRED LENGTH FOR
APPLICATION
MAXIMUM WORKING PRESSURE
827.4 kPa [120 psi]
MAXIMUM DUTY CYCLE
9% @ 689.5 kPa [100 psi]
MAXIMUM CONTINUOUS RUN TIME
5 Minutes ON / 55 Minutes OFF
MAXIMUM RATED FLOW
29 LPM [1.02 CFM]
AMBI ENT TEMPERATURE RANGE
-40°C to +70°C [-40°F TO +158°F]
OPERATING VOLTAGE
12 VDC
MAXIMUM CURRENT DRAW
11 Amp
INGRESS PROTECTION
I P54 Compres s or As s embl y
IP67 Controller and
Electrical Connectors
VIBRATION 8 G
rms
PERFORMANCE CHARACTERISTICS
HP1176
AIR SPRINGS
THREAD FILTER INTO
COMPRESSOR HAND TIGHT
2
2

Single Channel Wireless Air Spring Controls L6557
5
KIT DIAGRAM: 10477
Please make sure all the items shown in the kit contents on Page 2 are provided in your kit before starting the installation.
C
20648
UNAUTHORIZED DISCLOSURE, USE OR MANUFACTURE IN WHOLE OR IN PART IS PROHIBITED ELECTRONIC
DESIGN AND OTHER DISCLOSURES PROPERTY OF PACBRAKE CO. SURREY,
B.C.
, CANADA
1-2520
Snider B.
ECN: CHK:
SCAL E: SH EET:
N/A 1
SIZE: OF
B1
PART NAME:
D.M.Y. 30.11.2021 ENG: Tong J.
DW G NO. :
CHK: Snider B. APP: Stec P.
Ton g J. St ec P .
ENG:
DESCRIPTION: APP:
WEIGHT: N/A
MATERIAL:
ASSEMBLY
ALL DIMENSIONS FOR
REFERENC E USE ONLY
UNL ESS OTHERWISE SPECIFIED:
30.11.2021
RELEASE FOR PRODUCTION
D. M. Y.
ASSEMBLY, 425 SERIES SINGL E CHANN EL WIRELESS
HP10476_Rev1
10
A
TO BATTERY POSITIVE
TO BATTERY NEGATIVE
12 VDC SWITCHED
IGNITION POWER
HP1045
5
PART
NUMBER
DESCRIPTION QTY
HP10455 ASSEMBLY, 425 SERIES WIRELESS 1
HP10454 HARNESS, SINGLE CHANNEL WIRELESS 1
C20648 CONTROLLER, WIRELESS AIR CONTROLS 1
P60100 SCREW, #10 x 3/4" SELF TAPPING 1
C10848 SCREW, #10-32 x 1.25" SOCKET HEAD 4
HP1521 SCREW, #10-32 x 1.5" SOCKET HEAD 2
C10406 WASHER, #10 FLAT 12
C10843 NUT, #10-32 NYLON LOCK 6
HP1176 FITTING, TEE, 1/4" OD TUBE 1
M8280 NYLON TUBE, 1/4" OD, BLACK 6100 mm [240"]
M6083 FUSE HOLDER, 15 AMP MAX 1
M8170 FUSE HOLDER, 30 AMP MAX 1
M8172 FUSE, 10 AMP 1
M8180 FUSE, 30 AMP 1
M8115 TERMINAL, BLADE, 14-16 AWG 1
M8262 TERMINAL, RING, 3/8", 10-12 AWG 2
M8159 CONNECTOR, BUTT, 10-12 AWG 1
M8028 CONNECTOR, BUTT, 14-16 AWG 1
M8108 T-TAP, 14-16 AWG 1
KIT CONTENTS
COMPRESSOR ASSEMBLY AND CONTROLLER MUST BE
MOUNTED WITHIN 610 mm
[
24"] OF EACH OTHER DUE TO
PRE
-
ASSEMBLED HARNESS LENGTH
IF REQUIRED, HARNESS CAN BE EXTENDED. ENSURE TO USE
MATCHING WIRE TYPE, WIRE SIZE AND SEALED CONNECTIONS
SECURE RELAY WITH P60100
SELF TAPPING SCREW OR TIE
STRAPS
M
8280
CRIMP CONNECTORS AND
APPLY HEAT TO SHRINK
ENDS AROUND WIRE
(2X)
CRIMP TERMINALS TO
WIRES
(3X)
HP10454
12 PIN
CONNECTOR
HP10454
6 PIN
CONNECTOR
NOTES:
1.
ALL CONNECTORS MUST BE FULLY SECURED AND LATCHED
2.
12 VDC SWITCHED IGNITION POWER T-TAP CAN BE CRIMPED TO A CONSTANT 12 VDC POWER SOURCE, GIVING USER THE ABILITY TO CONTROL SYSTEM
WHILE VEHICLE IS OFF. CONTROLLER CONSUMES APPROXIMATELY 35-80 mA IN STANDBY MODE, WHICH WILL SLOWLY DISCHARGE THE BATTERY
3.
DO
NOT
REMOVE PINS FROM HARNESS CONNECTORS TO PASS HARNESS THROUGH SMALL SIZED HOLES
4.
DO
NOT
MOUNT COMPRESSOR ASSEMBLY OR CONTROLLER DIRECTLY ON ENGINE OR OTHER COMPONENTS EXHIBITING HARSH VIBRATION
5.
DO
NOT
MOUNT COMPRESSOR ASSEMBLY OR CONTROLLER IN AREAS WITH AMBIENT TEMPERATURES ABOVE 70°C [158°F]
6.
IF EXTENDING WIRE LENGTHS, INDIVIDUAL RUNS MUST NOT EXTEND BEYOND 10 METERS [30 FEET] FROM CONTROLLER
7.
ASSEMBLY IS CONTROLLED VIA BLUETOOTH CONNECTION WITH MOBILE DEVICE AND PACBRAKE’S WIRELESS AIR SPRING CONTROLS APP
HP10454
2 PIN
CONNECTOR
12 AWG
–G
XL
Wire
10 AWG
–T
XL
Wire
16 AWG
–G
XL
Wire
CUT HARNESS TO REQUIRED LENGTH FOR
APPLICATION
MAXIMUM WORKING PRESSURE
1379 kPa [200 psi]
MAXIMUM DUTY CYCLE
50% @ 689.5 kPa [100 psi]
MAXIMUM CONTI NUOUS RUN TI ME
30 Mi nutes ON / 30 Mi nutes OFF
MAXIMUM RATED FLOW
49.55 LPM [1.75 CFM]
AMBIENT TEMPERATURE RANGE
-40°C to +70°C [-40°F TO +158°F]
OPERATING VOLTAGE
12 VDC
MAXIMUM CURRENT DRAW
23 Amp
INGRESS PROTECTION
I P52 C ompr es s or As s emb l y
IP67 Controller and
Electrical Connectors
VIBRATION 8 G
rms
PERFORMANCE CHARACTERISTICS
HP1176
AIR SPRINGS
THREAD FILTER INTO
COMPRESSOR HAND TIGHT
30
A
C
20648
UNAUTHORIZED DISCLOSURE, USE OR MANUFACTURE IN WHOLE OR IN PART IS PROHIBITED ELECTRONIC
DESIGN AND OTHER DISCLOSURES PROPERTY OF PACBRAKE CO. SURREY,
B.C.
, CANADA
1-2520
Snider B.
ECN: CHK:
SCAL E: SHEET:
N/A 1
SIZE: OF
B1
PART NAME:
D.M.Y. 30.11.2021 ENG: Tong J.
DWG NO.:
CHK: Snider B. APP: Stec P.
Tong J . Stec P .
ENG:
DESCRIPTION: APP:
WEIGHT: N/A
MATERIAL :
ASSEMBLY
ALL DIMENSIONS FOR
REFERENCE USE ONLY
UNLESS OTHERWISE SPECIFIED:
30.11.2021
RELEASE FOR PRODUCTION
D.M.Y.
ASSEMBLY, 425 SERIES SINGLE CHANNEL WIRELESS
HP10476_Rev1
10
A
TO BATTERY POSITIVE
TO BATTERY NEGATIVE
12 VDC SWITCHED
IGNITION POWER
HP1045
5
PART
NUMBER
DESCRIPTION QTY
HP10455 ASSEMBLY, 425 SERIES WIRELESS 1
HP10454 HARNESS, SINGLE CHANNEL WIRELESS 1
C20648 CONTROLLER, WIRELESS AIR CONTROLS 1
P60100 SCREW, #10 x 3/4" SELF TAPPING 1
C10848 SCREW, #10-32 x 1.25" SOCKET HEAD 4
HP1521 SCREW, #10-32 x 1.5" SOCKET HEAD 2
C10406 WASHER, #10 FLAT 12
C10843 NUT, #10-32 NYLON LOCK 6
HP1176 FITTING, TEE, 1/4" OD TUBE 1
M8280 NYLON TUBE, 1/4" OD, BLACK 6100 mm [240"]
M6083 FUSE HOLDER, 15 AMP MAX 1
M8170 FUSE HOLDER, 30 AMP MAX 1
M8172 FUSE, 10 AMP 1
M8180 FUSE, 30 AMP 1
M8115 TERMINAL, BLADE, 14-16 AWG 1
M8262 TERMINAL, RING, 3/8", 10-12 AWG 2
M8159 CONNECTOR, BUTT, 10-12 AWG 1
M8028 CONNECTOR, BUTT, 14-16 AWG 1
M8108 T-TAP, 14-16 AWG 1
KIT CONTENTS
COMPRESSOR ASSEMBLY AND CONTROLLER MUST BE
MOUNTED WITHIN 610 mm
[
24"] OF EACH OTHER DUE TO
PRE
-
ASSEMBLED HARNESS LENGTH
IF REQUIRED, HARNESS CAN BE EXTENDED. ENSURE TO USE
MATCHING WIRE TYPE, WIRE SIZE AND SEALED CONNECTIONS
SECURE RELAY WITH P60100
SELF TAPPING SCREW OR TIE
STRAPS
M
8280
CRIMP CONNECTORS AND
APPLY HEAT TO SHRINK
ENDS AROUND WIRE
(2X)
CRIMP TERMINALS TO
WIRES
(3X)
HP10454
12 PIN
CONNECTOR
HP10454
6 PIN
CONNECTOR
NOTES:
1.
ALL CONNECTORS MUST BE FULLY SECURED AND LATCHED
2.
12 VDC SWITCHED IGNITION POWER T-TAP CAN BE CRIMPED TO A CONSTANT 12 VDC POWER SOURCE, GIVING USER THE ABILITY TO CONTROL SYSTEM
WHILE VEHICLE IS OFF. CONTROLLER CONSUMES APPROXIMATELY 35-80 mA IN STANDBY MODE, WHICH WILL SLOWLY DISCHARGE THE BATTERY
3.
DO
NOT
REMOVE PINS FROM HARNESS CONNECTORS TO PASS HARNESS THROUGH SMALL SIZED HOLES
4.
DO
NOT
MOUNT COMPRESSOR ASSEMBLY OR CONTROLLER DIRECTLY ON ENGINE OR OTHER COMPONENTS EXHIBITING HARSH VIBRATION
5.
DO
NOT
MOUNT COMPRESSOR ASSEMBLY OR CONTROLLER IN AREAS WITH AMBIENT TEMPERATURES ABOVE 70°C [158°F]
6.
IF EXTENDING WIRE LENGTHS, INDIVIDUAL RUNS MUST NOT EXTEND BEYOND 10 METERS [30 FEET] FROM CONTROLLER
7.
ASSEMBLY IS CONTROLLED VIA BLUETOOTH CONNECTION WITH MOBILE DEVICE AND PACBRAKE’S WIRELESS AIR SPRING CONTROLS APP
HP10454
2 PIN
CONNECTOR
12 AWG
–G
XL
Wire
10 AWG
–T
XL
Wire
16 AWG
–G
XL
Wire
CUT HARNESS TO REQUIRED LENGTH FOR
APPLICATION
MAXIMUM WORKING PRESSURE
1379 kPa [200 psi]
MAXIMUM DUTY CYCLE
50% @ 689.5 kPa [100 psi]
MAXIMUM CONTI NUOUS RUN TIME
30 Mi nutes ON / 30 Minutes OFF
MAXIMUM RATED FLOW
49.55 LPM [1.75 CFM]
AMBI ENT TEMPERATURE RANGE
-40°C to +70°C [-40°F TO +158°F]
OPERATING VOLTAGE
12 VDC
MAXIMUM CURRENT DRAW
23 Amp
INGRESS PROTECTION
I P52 Compres s or As s embl y
IP67 Controller and
Electrical Connectors
VIBRATION 8 G
rms
PERFORMANCE CHARACTERISTICS
HP1176
AIR SPRINGS
THREAD FILTER INTO
COMPRESSOR HAND TIGHT
30
A