
WARNING!
Removing the fill cap on a hot engine
can cause scalding coolant to spray
out and burn you badly. If the engine
has been in operation within the previ-
ous 30 minutes, be very careful in re-
moving the fill cap. Protect face,
hands, and arms against escaping flu-
id and steam by covering the cap with
a large, thick rag. DO NOT try to re-
move it until the surge tank cools down
or if you see any steam or coolant es-
caping. In any situation, remove the
cap very slowly and carefully. Be ready
to back off if any steam or coolant be-
gins to escape.
• Always use wheel chocks or proper
jack stands to support the vehicle or
vehicle components before
performing any service work. DO
NOT work on anything that is
supported only by lifting jacks or a
hoist. Before resting a vehicle on
jack stands, be sure the stands are
rated for the load you will be placing
on them.
• Before removing or disconnecting
any lines, fittings, or related items,
relieve all pressure in the air, oil,
fuel, and cooling systems. Remain
alert for possible pressure when
disconnecting any device from a
system that contains pressure. High
pressure oil or fuel can cause death
or personal injury.
• Always wear protective clothing
when working on any refrigerant
lines and make sure that the
workplace is well ventilated.
Inhalation of fumes can cause death
or personal injury. To protect the
environment, liquid refrigerant
systems must be properly emptied
and filled using equipment that
prevents the release of refrigerant
gas. Federal law requires capturing
and recycling refrigerant.
• When moving or lifting any heavy
equipment or parts, make sure to
use proper techniques and
assistance. Ensure all lifting devices
such as chains, hooks, or slings are
in good condition and are of the
correct load capacity. Make sure all
lifting devices are positioned
correctly.
• Corrosion inhibitors and lubricating
oils may contain alkali. DO NOT get
the substance in eyes and avoid
prolonged or repeated contact with
skin. DO NOT swallow. If ingested,
seek immediate medical attention.
DO NOT induce vomiting. In case of
contact, immediately wash skin with
soap and water. In case of harmful
contact, immediately contact a
physician. Always keep any
chemicals OUT OF REACH OF
CHILDREN.
• Naptha and Methyl Ethyl Ketone
(MEK) are flammable materials and
must be used with caution. Follow
the manufacturer's instructions to
ensure safety when using these
materials. Always keep any
chemicals OUT OF REACH OF
CHILDREN.
• When working on the vehicle, be
alert for hot parts on systems that
have just been turned off, exhaust
gas flow, and hot fluids in lines,
tubes, and compartments. Contact
with any hot surface may cause
burns.
• Always use tools that are in good
condition. Make sure you have the
proper understanding of how to use
ENGINE OPERATION - Safety - Introduction
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