Pace Arm-Evac 250 User manual

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ARM-EVAC®250
Central Filter Unit
MANUAL NO. 8881-0250
REV. A
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TABLE OF CONTENTS
Introduction …………………………………………………………... 3
Specification ……………………………………………………………. 4
Safety. ………………………………………………………………….... 5
Filter Cartridge Notes …………………………………………………… 6
Set-Up……………………………………………………………………. 7
Set-Up (continued)……………………………………………………….. 8
Self Calibration Feature …………………………………………………. 9
Maintenance & Filter Replacement……………………………………... 10
Maintenance (continued)……………………………………………….. 11
Replacement Filter part number………………………………………… 12
PACE Worldwide Warranty …………………………………………….... 13
Equipment Warranty Registration ……………………………………….. 14
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Use of this Manual
This manual will provide the user with the basic knowledge to properly operate and maintain the PACE
Arm-Evac 250 Fume Extraction System. If you encounter any difficulty operating your system or have any
questions, call your local authorized PACE dealer or contact PACE Applications Engineering directly at the
United Kingdom Office at:
Tel. [phone], Fax [phone], or PACE Product Management at the U.S. Office at:
Tel: [phone], Fax [phone]
WARNING
Read the safety & set-up information sections in this manual thoroughly before installing and using
your fume extraction system.
Introduction
Solder Fume removal when hand soldering is an often-overlooked work place hazard. Medical
research has confirmed that there is an increase incidence of occupational asthma, chronic bronchitis,
allergic reactions and other health related effects associated with exposure to solder/flux fumes in the
electronics industry.
The PACE Arm-Evac 250 Central Filter Unit represents the latest technology in affordable fume extraction.
It features a heavy-duty, maintenance-free brushless motor along with a filtration process which
includes a pre-filter for course particle removal, and a High Efficiency Particulate Arrestor (HEPA)/Gas
Filter cartridge. The HEPA/Gas Filter is ideal for applications where high efficiency particulate removal is
required with the additional benefit of a gas media blend to neutralize and adsorb noxious gases.
Optional filters are also available:
Environmental Specifications
Ambient operating temperature 0ºC to 50º (32ºF to 122ºF)
Storage temperature -40ºC to 125ºC (-40ºF to 257ºF)
Ambient operating humidity 90% relative humidity max non-
condensing
Storage humidity 90% relative humidity max non-
condensing
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Specifications
Arm-Evac 250 System Part Numbers 8889-0250 220/240V 50 Hz
8889-0255 110V, 60 Hz
Flow Rate with standard filter* Single inlet: 288m³/h (170cfm)
Dual Inlet: 170m³/h (100cfm) per
inlet
Flow Rate with Optional Cleanroom Filter* Single inlet: 255m³/h (150cfm)
Dual inlet: 135m³/h (80cfm) per
inlet
NoiseLevel* 58dbAat2meters
Weight 14Kg(31lbs)
Size H x W x D 393 x 282 x 365mm
(15.4”x11.1”x14.3”)
Housing 18 gauge Steel (static safe)
Number of inlets Two 75mm (3”)
# of Collection accessories Two 75mm (3”) or four 45mm
(1.75”) or 50mm (2”)
Maximum duct run 2.5m (8’) per inlet
Standard Filter General Purpose HEPA Filter
Filtration options Cleanroom Filter
AdhesiveFilter
ExtendedLifeFilter
Economy Filter
*Airflow and noise levels are nominal figures and will vary based on voltage
Filter Access Cove
r
Inlet Cover
(one supplied)
Exhaust Vent
(at rear)
Power Inlet
(at rear)
Filter Condition Dis
p
la
y
Motor On/Off
CALIBRATE Motor S
p
eed
On/Off Switch
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Safety
PACE Fume Extraction systems are designed to reduce the level of harmful contaminants from the work
environment and to assist in the achievement of recommended health and safety requirements for local
exhaust ventilation and contaminant removal. Be sure to follow all safety guidelines contained herein
and precautions contained in other relevant product safety literature (i.e., Material Safety Data Sheets)
provided with the substances and equipment producing the fumes to be extracted.
Disclaimer
PACE hereby disclaims all responsibility for any personal injury, property damage, fine, citation or
penalty imposed by any government or private entity which results from any use, misuse or mis-
application of this product, failure of the user to regularly maintain the product according to the
recommended guidelines, or failure to adequately monitor fume extraction exhaust air and the ambient
workplace air for the presence of harmful levels of gases, fumes and particulates.
Compliance with all applicable environmental and personal safety regulations is the sole responsibility
of the user and adequate self-monitoring of exhaust air released into the atmosphere or the workplace
as well as monitoring of the ambient workplace air is strongly recommended. To insure continued
effective performance, the following guidelines must be followed.
Dangers
1. PACE Fume Extractors are not intended to be used as a substitute for devices such as
personal protective respirators which are designed to remove poorly adsorbed substances
including carbon monoxide, methane, hydrogen, acetylene and other gases. Risk of
serious injury or death, fire or explosion may result from improper use. If in doubt, contact
your industrial hygienist or PACE.
2. Never use PACE Fume Extraction Systems to extract fumes from highly flammable liquids
and gases such as Ether, Gasoline (Petrol) and others. Risk of serious injury, death, fire or
explosion may result.
3. High concentrations or airborne contaminants such as Methyl Ethyl Ketone, Cyclohexone,
Ozone and others when contacted with activated carbon, can undergo oxidation,
decomposition or polymerization resulting in exothermic reactions or heat generation.
PACE Fume Extraction Systems must not be used to extract fumes from these substances
when high concentrations are present.
4. Failure to comply with the application and maintenance guidelines, filter replacement
schedules, monitoring recommendations and safety guidelines contained herein and in
other relevant product safety literature (i.e., Material Safety Data Sheets) provided with the
substances and equipment producing the fumes to be extracted could result in risk of
serious injury, fire or explosion.
Warnings
1. Do not attempt to clean any PACE fume extraction filters for reuse. Cleaning the filters will
severely damage the filter media and, consequently, the filter’s performance. This will
result in unfiltered, contaminated air being returned to the working environment. Unfiltered
air can also damage the motor pump.
2. Use with inappropriate chemicals or substances, failure to provide regular maintenance or
other misuse of your Fume Extraction System may result in contaminated air being re-
circulated into the work environment.
Cautions
1. Failure to supply the correct voltage to the unit will result indamage to the motor.
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Notes
1. To ensure the highest level of performance, use only PACE replacement filters in your PACE
Fume Extraction System.
2. BE SURE the new filter cartridge is installed with the airflow arrow pointing downward.
Filter Cartridge Notes
PACE Fume Extraction Systems are equipped with filters designed to capture particles and noxious gases
and odors that are present in the air being filtered. The Fume Extraction Systems are equipped with
combinations of pre-filters for coarse particle removal, HEPA filters for fine particle removal and gas filter
media to remove gaseous compounds. Over time, the HEPA filter will gradually become clogged,
impeding air flow through the system and the capacity of the gas filter will be reached, reducing its
ability to neutralize and adsorb noxious gases and odors.
Filter Cartridges
must be replaced at regular intervals to ensure that the fume extraction system is
operating effectively. These intervals will vary depending on the type of work being performed, the level
of use, and the amount and composition of airborne contaminants produced.
The exhaust air stream from the central filtration unit as well as the ambient air in the workplace should
be monitored with appropriate and adequate measuring/detection devices to assure compliance with
all applicable Health & Safety regulations.
Flammable vapors and gases (i.e. Isopropyl Alcohol) are removed by and accumulate in the gas portion
of the Filter Cartridge presenting a potential fire hazard. Therefore, the user must exercise appropriate
precautions when extracting such fumes or when handling and disposing of the filters containing such
flammable substances. Follow
all fire safety and personnel protection guidelines contained in the
Material Safety Data Sheet (MSDS) for the substance(s) producing the extracted vapors and gases
(fumes).
When disposing of used filters, extreme care must be taken to comply with
all applicable environmental
regulations. Carefully consult the MSDS supplied with the material(s) producing the fume. If in doubt,
check with your local Environmental Authority.
Extreme care must be exercised when disposing of a used Filter Cartridge containing potentially
hazardous substances. When disposing of filters, appropriate and adequate personal protective
equipment (i.e. gloves, respirators, plastic containment bags, etc.) must be used when hazardous
substances such as asbestos, lead, radioactive or biohazard materials may be present. Consult the
Material Safety Data Sheet (MSDS) of the materials generating the extracted fume.
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Set up
The Arm-Evac 250 has been designed for ease of use and maximum installation flexibility in mind. The
following are recommended guidelines for setting up your system. If you have any specific questions
that this section does not cover, please consult your PACE Representative or call PACE directly.
1. Placement
There are three major considerations that need to be addressed for proper placement of the
central filtration unit.
Exhaust Port: This is located on the back of the filtration unit. When
positioning the unit, make sure that the exhaust port is
not
blocked or that airflow from the exhaust port is not restricted
in any way.
Proximity to work area: The filtration unit should be placed as close to the work area
as possible. If using a flex hose, it is advantageous to keep
the length of the flex hose as short as possible. Do not kink
or create any sharp bends in the flex hose, as this will
reduce airflow.
Unit Location The filtration unit should be positioned so that it will not block
aisle ways or impede normal operating traffic of material
handling pathways. It is important to position the unit in
such a way that allows for proper clearance to remove the
filter access cover and replace the filter as needed.
2. Power
The Arm-Evac 250 will plug into a standard 110v or 230v electrical outlet, depending on the
model you purchased. A line cord is provided with each system. Be sure the unit you have is
rated for the intended power supply.
Caution
Failure to supply the correct voltage to the unit will result in damage to the motor.
3. Self-Calibration Procedure
IMPORTANT
This procedure must be performed on the Arm-Evac 250 before initial operation.
4. Filters
Before operating the unit, make sure the filters are correctly positioned. The pre-filter is always
located on top, and the direction of airflow is clearly marked on the filter cartridge. Airflow is
always in a downward direction for the Arm-Evac 250.
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5. Inlet Caps
If an inlet port is not connected to a collection device, it must be covered with the inlet cap
provided.
6. Accessories
The Arm-Evac 250 is designed to be used with one to four collection accessories (i.e. flex arm,
plenum etc). When using two collection devices,
any two may be used together. When using
more than two, you must use either 45mm
or 50mm Flex Arms and accessories. Performance
can only be guaranteed when using genuine PACE Fume Extraction collection accessories. A
Silencer/Mobile Cart (8885-1225) is also available.
NOTE
The Arm-Evac 250 can be placed on the benchtop or located under a workbench, depending
on operator preference
Fume Extraction Configuration Examples
2 x Metal Plenum 8886-0366 1 x 50mm Flex Arm 8886-0550 2 x 50mm Flex Arms 8886-0550
Includes 2.5m Flex Hose 1 x Fume Scoop 8886-0530 1 x Fume Scoop 8886-0530
1 x Bench Mounting Bkt 8886-0552 1 x Nozzle 8886-0318
1 x Reducer 75-50mm 8886-0299 2 x Bench Mounting Brkt 8886-0552
1 x Metal Plenum 8886-0366 2 x Reducer 75-50mm 8886-0299
2 x 45mm Flex Arms 8886-0429 2 x 75mm Flex Arm 8886-0750
2 x Bench Mounting Brkt 8886-0552 1 x Cowl Endpiece 8886-0793
2 x Reducer 75-50mm 8886-0299
SIMPLY SELECT AND CONNECT!
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Self-Calibration Feature
The Arm-Evac 250 contains advanced microprocessor-based sensing technology which allows for self-
calibration of the filter condition monitor by establishing clean airflow conditions (that is, 0% filter
blockage) and fully clogged filter flow conditions (that is, 100% filter blockage). Further, this procedure
insures that the airflow sensing process is consistent with and particular to the accessory configuration
array and filters being used.
NOTE
This procedure must be performed on the Arm-Evac 250 before initial operation, whenever a
filter change out occurs and whenever a change in system configuration occurs.
DO NOT make any adjustments to the accessory configurations during calibration as this will
disrupt the self-calibration process.
1. Turn the Power Switch (4) on (“I”/”0”) whilst depressing the “Motor On/Off (CALIBRATE)” button
on the front touch panel (2). The system will beep once. Continue to hold the “Motor On/Off
(CALIBRATE)” button (2) until the system beeps twice. This sequence signals initiation of the
self-calibration procedure. The LED lights will sequence from Green to Amber to Red on the
Filter Condition Gauge (1) several times. There is no need to adjust the Speed Controller (3);
the self-calibration mode over-rides the controller. Note that the Motor Speed LED’s (3) are
not illuminated.
2. The Self-Calibration procedure will require a running time of approximately 2 minutes in
order to establish clean filter airflow (0% filter blockage) levels for all three speed settings as
well as fully clogged filter levels.
3. When the first Green LED (1) remains illuminated and the Motor Speed LED (3) is illuminated,
the self-calibration procedure is complete. To initiate normal operation, depress the “Motor
On/Off (calibrate)” button (2) on the front panel & select desired motor speed (3).
4. Daily operations can be initiated by simply turning the Power Switch (4) (illuminates Green
when on) to the “On” (“I”) position and setting the 3 position speed controller (3) to the
appropriate position. A single beep will sound when the Arm-Evac 250 is turned on.
Arm-Evac 250 Filter Condition Display
Arm-Evac 250 Front Panel
12 3 4
The Arm-Evac 250 has a graphical Filter Condition Display (1) which continuously monitors filter condition.
As the system filter(s) collect particulates, LED’s on the Filter Condition Display will illuminate along the
graphical curve of the display.
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Initially, a Green LED will illuminate (at bottom of graph). As the airflow rate decreases (as the filter(s) start
to become clogged), LED’s will illuminate high on the graphical display.
Illumination colors will darken to shades of Yellow and finally to Red as the illumination reaches the top
of the graphical curve.
When the first Red LED illuminates, it is indicating insufficient airflow. Replacement of the filter(s) at this
point is highly recommended. Refer to “Filter Replacement”, page 12.
If the last Red LED (at the upper right of the display) illuminates, an alarm will sound. Immediately, turn
the system power off (Power Switch) and change filters.
Caution
Overheating may occur and cause motor damage if the system is operated with completely
clogged filters.
Motor Compensation Feature
The Arm-Evac 250 features intelligent pump flow sensors that increase the power to the motor as filters
become blocked to assure peak performance.
Maintenance
General Tips:
•Before opening the Arm-Evac 250, always turn off the power source.
•Protect the Arm-Evac and accessories from dampness.
•Do not extract water vapor or steam.
•The Arm-Evac 250 must not be operated without filters. Impurities in the extracted air can
damage the motor pump.
•Do not allow the Arm-Evac 250 or ducting hoses to become blocked.
•Do not extract corrosive compounds without checking with PACE.
•Re-calibrate the Arm-Evac 250 whenever a filter change out or system configuration change
occurs.
Filter Replacement
Pre-Filter
This filter removes coarse particles from the air. In general, the pre-filter must be changed on a
monthly basis. However, depending on your particular process, the filter may need to be
changed more or less frequently. A visual inspection on a weekly basis is recommended.
Main Filters
Fume Extraction Filters remove particulates from the air and capture noxious odors and gases.
Depending on your particular process, the filter cartridge may need to be changed more or less
frequently.
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Replacement Procedure
1. Turn the Power Switch to the Off (“0”) position.
2. Remove the Filter access cover.
3. Remove the old Filter Cartridge(s).
4. Install new Filter(s). Insure that the Pressure Tube (black coiled cable inside filter compartment)
does not become kinked when the new Filter is installed. Insure that the airflow arrow on Filter
cartridge is pointing downward.
5. Replace the Filter access cover.
6. Dispose of used Filter(s) properly.
7. Re-calibrate according to Self-Calibration Feature (see page 9).
8. Turn the Power Switch to the On (“I”) position.
Fuses
The fuse is located in a sliding tray at rear of the unit, just below the power receptacle. Each Arm-Evac
250 is supplied with one replacement fuse, also located in the sliding tray.
Replacement fuses are available for the Arm-Evac 250 systems in packages of 5 fuses.
230 VAC systems (part number 8889-0250) come standard with a 3.15amp fuse, part number
8884-9966-P5.
110 VAC systems (part number 8889-0255) come standard with an 5 amp fuse, part number
8884-9965-P5.
Motor
The Arm-Evac 250 is fitted with a maintenance-free, brush-less, single inlet fan assembly, which does
not require routine maintenance. It is important that fume extractor filters are changed on a regular
basis to protect the fan assembly.
A vent is located at the rear of the unit to allow the cleaned air to return to the workplace. Do not cover
this vent as this may cause damage to the fan assembly.
Accessories
Monthly cleaning of the Arm-Evac 250 extraction accessories is recommended. Arm-Evac accessories
should be cleaned with a non-aggressive cleaning solvent or detergent only. Make sure the Arm-Evac
accessories are completely dry before re-use.
Troubleshooting
Symptom Possible Cause Solution
System does not power up No power supplied to unit Check power cord
Is connected and power
Is switched on.
Reduced Airflow Filter blocked, Optional Check & change filter(s)
Arm attachment not installed if req, check Arm
correctly attachment connection.
If the unit does not work after checking the above, please contact PACE,or your Authorized PACE
Distributor if outside U.S.
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Replacement Filter part numbers
Item # Name Description Typical Applications Part Number
Arm-Evac 250
Pre-filter Designed for coarse particle capture.Used with all Arm-Evac 105 systems. 8883-0111P5 (Pkg. Of 5)
1
Arm-Evac 250
General
Purpose Filter Comprised of HEPA filter media &
gas blend media
Soldering,
Pharmaceuticals, Laser
Cutting/Laser Marking,
Jewellery manufacture
& repair. 8883-09312
Arm-Evac 250
Extended Life
Pre-Filter Designed for coarse particle capture.Heavy-Duty Soldering
operations 8883-0938-P10 (Pkg. Of 10)
3*
Arm-Evac 250
Extended Life
Combo
HEPA/Gas Filter Comprised of HEPA filter media &
gas blend media Heavy-Duty Soldering operations
4* 8883-0936
Benchtop Adhesives
Procedures, Gluing
Applications, Circuit
Board Cleaning,
Laboratory Applications
Arm-Evac 250
Adhesives Filter Blend of Adsorptive & Chemisorptive media.
5 8883-0951
Fine
p
articulate and gas
removal in designated
Cleanroom
environments.
Arm-Evac 250
Cleanroom
Filter Comprised of HEPA filter media &
bonded activated carbon. 8883-0921
6 Sanding applications,
Benchtop Machining
Operations, Benchtop
Prototyping Operations,
and Grinding
Applications.
Economy Foam
Filter Reticulated foam media. Designed for coarse particle capture.
7 8883-0871
*These items must be used together. NEVER use them separately!
When disposing of used filters, extreme care must be taken to comply with all applicable environmental
regulations. Carefully consult the MSDS supplied with the material(s) producing the fume. If in doubt,
check with your local Environmental Authority.
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PACE WORLDWIDE LIMITED WARRANTY
PACE warrants to the first user that Products manufactured by it and supplied hereunder are free of
defects in materials and workmanship for a period of: (1) year from the date of receipt by such user. This
Warranty as applied to blowers and motor pumps is limited to a period of six (6) months. Monitors,
computers and other brand equipment supplied but not manufactured by PACE are covered under their
respective manufacturer’s warranty in lieu of this Warranty.
This warranty does not cover wear and tear under normal use, repair or replacement required as a
result of misuse, improper application, mishandling or improper storage. Consumable items such as
tips, heaters, filters etc. which wear out under normal use are excluded. Failure to perform
recommended routine maintenance, alterations or repairs made other than in accordance with PACE’s
directions, or removal or alteration of identification markings in any way will void this warranty. This
warranty is available only to the first user, but the exclusions and limitations herein apply to all persons
and entities.
PACE MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND MAKES NO WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
PACE will, at its option, repair or replace any defective products at its facility or other location approved
by it at no charge to user, or provide parts without charge for installation by the user in the field at user’s
expense and risk. User will be responsible for all costs of shipping equipment to PACE or other location
for warranty service.
EXCEPT FOR THE REMEDY ABOVE DESCRIBED, UNLESS OTHERIWSE REQUIRED BY APPLICABLE LAW, PACE
WILL HAVE NO OTHER OBLIGATION WITH REGARD TO ANY BREACH OF WARRANTY OR OTHER CLAIM WITH
RESPECT TO THE PRODUCTS, OR LIABILITY FOR ANY DIRECT, INDIRECT, CONSEQUENTIAL, OR INCIDENTAL
LOSS OR DAMAGE CAUSED BY OR OCCURRING IN CONNECTION WITH ANY OF THE PRODUCTS.
Warranty service may be obtained by contacting the appropriate PACE Company or local Authorised
PACE distributor as set forth below to determine if return of any item is required, of if repairs can be
made by the user in the field.
Defective products may not be returned to PACE without a Service Authorization (“SA”) Number.
Any warranty or other claim with respect to the products must be made in writing delivered to PACE (or
local Authorised PACE Distributor for Buyers outside the USA and the United Kingdom) within a
reasonable time of the expiration date of this warranty with sufficient evidence of purchase and date of
receipt, otherwise user’s rights under this warranty shall be deemed waived.
For Customer’s in the USA & Canada: For Customer’s in Europe:
PACE USA PACE Europe Limited
9030 Junction Drive Technology Centre
Annapolis Junction Kelvin Drive
MD 20701 Knowlhill
USA MiltonKeynes
Buckinghamshire
UnitedKingdom
MK58NH
Tel: [phone] (44) 01908 277666
Fax: [phone] (44) 01908 277777
All other Customers: Local Authorized PACE Distributor
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PACE Incorporated retains the right to make changes to the terms contained herein at any time, without
notice.
To register your purchase with PACE, fill in the form below and mail or FAX to the applicable PACE
address listed above.
EQUIPMENT WARRANTY REGISTRATION CARD
Date
Model No. Serial No. Of Receipt
Purchasedfrom
Company Name
Mailing Address
Telephone number with area code
FaxNumberwithareacode
Internet Address
FullName
Authorized Signature, Title
www.paceworldwide.com
14
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Artisan Technology Group is your source for quality
new and certied-used/pre-owned equipment
• FAST SHIPPING AND
DELIVERY
• TENS OF THOUSANDS OF
IN-STOCK ITEMS
• EQUIPMENT DEMOS
• HUNDREDS OF
MANUFACTURERS
SUPPORTED
• LEASING/MONTHLY
RENTALS
• ITAR CERTIFIED
SECURE ASSET SOLUTIONS
SERVICE CENTER REPAIRS
Experienced engineers and technicians on staff
at our full-service, in-house repair center
WE BUY USED EQUIPMENT
Sell your excess, underutilized, and idle used equipment
We also offer credit for buy-backs and trade-ins
www.artisantg.com/WeBuyEquipment
REMOTE INSPECTION
Remotely inspect equipment before purchasing with
our interactive website at www.instraview.com
LOOKING FOR MORE INFORMATION?
Visit us on the web at www.artisantg.com for more
information on price quotations, drivers, technical
specications, manuals, and documentation
Contact us: (888) 88-SOURCE | [e-mail] | www.artisantg.com
SM
View
Instra